A dust separation device

Abstract

This utility model discloses a dust separation device, including a dust separator, a feeding mechanism, a cyclone separator, a dust collector, a fan, and a filter. The dust separator has a material inlet, a material outlet, a gas inlet, and a gas outlet. The dust separator receives material through the material inlet, rolls within the separator, and discharges it through the material outlet. It also receives gas through the gas inlet, carries away dust mixed in with the material, and discharges the dust-laden gas through the gas outlet. The feeding mechanism is connected to the material inlet of the dust separator, and the air inlet of the cyclone separator is connected to the gas outlet of the dust separator. This utility model can separate dust from materials and collect and process the separated dust, preventing dust from entering the air and thus avoiding dust impacting the production environment and harming personnel health.

Description

Technical Field

[0001] This utility model relates to a dust separation device. Background Technology

[0002] Currently, granular materials such as plastic particles are prone to adsorbing and mixing with dust and other impurities during production, storage, and transportation. Therefore, such materials need to be dusted before use. For example, Chinese patent CN219855511U discloses a dust removal device for plastic particles. However, after separating the dust, the dust removal device cannot effectively capture and collect the separated dust, causing some dust to enter the air, affecting the production environment and endangering the health of workers. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to overcome the defects of the prior art and provide a dust separation device that can separate dust from materials and collect and process the separated dust, thereby preventing dust from entering the air and thus preventing dust from affecting the production environment and harming personnel health.

[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: a dust separation device, including a dust separator, a feeding mechanism, a cyclone separator, a dust collector, a fan, and a filter;

[0005] The dust separator has a material inlet, a material outlet, a gas inlet, and a gas outlet. The dust separator is used to receive material from the material inlet and allow the material to roll in the dust separator before being discharged from the material outlet. The dust separator is also used to receive gas from the gas inlet and allow the gas to carry away the dust mixed in the material before discharging the dust-laden gas from the gas outlet.

[0006] The feeding mechanism is connected to the material inlet of the dust separator;

[0007] The air inlet of the cyclone separator is connected to the gas outlet of the dust separator;

[0008] The air outlet of the cyclone separator is connected to the air inlet of the dust collector;

[0009] The air outlet of the dust collector is connected to the inlet of the fan;

[0010] The outlet of the fan is connected to the inlet of the filter;

[0011] The outlet of the filter is connected to the gas inlet of the dust separator.

[0012] Further, a specific structure of the feeding mechanism is provided, the feeding mechanism including a hopper and a screw feeder, wherein the hopper is used to store materials;

[0013] The feed inlet of the screw feeder is connected to the outlet at the bottom of the hopper, and the discharge outlet of the screw feeder is connected to the material inlet of the dust separator.

[0014] Furthermore, the feeding mechanism also includes a material receiver located above the silo, the inlet of which is used to receive materials delivered from outside, and the outlet of which is connected to the silo.

[0015] Furthermore, the dust separation device also includes an inlet air filter component and an outlet air filter component;

[0016] The inlet of the fan is connected to the outlet of the dust collector via an air inlet pipe;

[0017] The outlet of the fan is connected to the inlet of the filter via an air outlet duct;

[0018] The air inlet duct is provided with an air inlet for receiving external gas, and the air inlet filter component is connected to the air inlet and is used to filter the gas entering the air inlet duct from the air inlet.

[0019] The air outlet duct is provided with an air outlet for discharging the gas in the air outlet duct to the outside. The air outlet filter component is connected to the air outlet and is used to filter the gas discharged from the air outlet.

[0020] Further, a specific structure of the air inlet filter component and the air outlet filter component is provided. The air inlet filter component includes a first air filter element and a first valve. One end of the first valve is connected to the air inlet, and the other end of the first valve is connected to the first air filter element.

[0021] The air outlet filtration component includes a second air filter element and a second valve. One end of the second valve is connected to the air outlet, and the other end of the second valve is connected to the second air filter element.

[0022] Furthermore, in order to eliminate static electricity, the dust separator has an electrostatic eliminator for eliminating static electricity generated by material friction.

[0023] Further, a specific structure of the dust separator is provided, the dust separator including a shell and multiple guide plates;

[0024] The guide plate is installed in the housing and is divided in the housing to form an air inlet cavity and a material guiding channel;

[0025] The material inlet is located at the top of the outer shell and communicates with the upper end of the material guiding channel; the material outlet is located at the bottom of the outer shell and communicates with the lower end of the material guiding channel.

[0026] The gas outlet is located at the upper end of the outer shell and communicates with the material guiding channel;

[0027] The gas inlet is located on the outer casing and communicates with the air inlet cavity;

[0028] The guide plate is provided with air holes for gas to pass through, and the air inlet chamber is connected to the material guide channel through the air holes.

[0029] A further provision provides a specific structure for the material guiding channel, wherein the material guiding channel extends in a wavy shape in the vertical direction.

[0030] Furthermore, a baffle plate located on one side of the material inlet is also connected to the outer casing.

[0031] Furthermore, the fan is a centrifugal fan.

[0032] The above technical solution involves a feeding mechanism that transports materials to the material inlet of the dust separator. After entering the dust separator, the materials roll downwards due to the height difference. Simultaneously, gas drawn by the fan passes through the filter and enters the dust separator through the gas inlet. This gas carries away dust mixed in with the materials, thus achieving dust removal. The dust-removed materials are discharged from the material outlet, while the dust-laden gas is discharged into a cyclone separator. In the cyclone separator, a portion of the dust is carried to a collection bin at the bottom by the cyclone, while a small portion enters the dust collector with the airflow. The dust collector contains a dust filter element. As the gas passes through the filter element, the dust carried in the gas adheres to it. Clean gas then flows from the dust collector's outlet into the fan, achieving gas circulation. The above process not only separates dust from materials but also collects and treats the separated dust, thereby preventing dust from entering the air and avoiding its impact on the production environment and harm to personnel health. Attached Figure Description

[0033] Figure 1 This is a process flow diagram of the dust separation device of this utility model;

[0034] In the diagram: 1. Dust separator; 2. Cyclone separator; 3. Dust collector; 4. Fan; 5. Filter; 6. Material inlet; 7. Material outlet; 8. Gas inlet; 9. Gas outlet; 10. Hopper; 11. Screw feeder; 12. Material receiver; 13. Air inlet duct; 14. Air outlet duct; 15. Air inlet; 16. First air filter element; 17. First valve; 18. Second air filter element; 19. Outer shell; 20. Baffle plate; 21. Air inlet chamber; 22. Material guide channel; 23. Baffle plate; 24. Collection bucket; 25. Backflushing device; 26. Dust collection bucket. Detailed Implementation

[0035] To make the contents of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0036] like Figure 1 As shown, a dust separation device includes a dust separator 1, a feeding mechanism, a cyclone separator 2, a dust collector 3, a fan 4, and a filter 5;

[0037] The dust separator 1 has a material inlet 6, a material outlet 7, a gas inlet 8, and a gas outlet 9. The dust separator 1 is used to receive material from the material inlet 6 and make the material roll in the dust separator 1 and then discharge it from the material outlet 7. The dust separator 1 is also used to receive gas from the gas inlet 8 and let the gas carry away the dust mixed in the material and then discharge the dust-laden gas from the gas outlet 9.

[0038] The feeding mechanism is connected to the material inlet 6 of the dust separator 1. The air inlet of the cyclone separator 2 is connected to the gas outlet 9 of the dust separator 1. The air outlet of the cyclone separator 2 is connected to the air inlet of the dust collector 3. The air outlet of the dust collector 3 is connected to the inlet of the fan 4. The outlet of the fan 4 is connected to the inlet of the filter 5. The outlet of the filter 5 is connected to the gas inlet 8 of the dust separator 1. Specifically, the feeding mechanism is used to convey the material to the material inlet 6 of the dust separator 1. After entering the dust separator 1 from the material inlet 6, the material will roll to a lower position due to the height difference. At the same time, the gas drawn by the fan 4 passes through the filter 5 and enters the dust separator 1 from the gas inlet 8. After entering the dust separator 1, the gas can carry away the dust mixed in the material in the dust separator 1, thereby achieving dust removal from the material. The dust-removed material can be discharged from the material outlet 7, while the gas carrying dust can be discharged from the gas outlet 9 into the cyclone separator 2. In the cyclone separator 2, a portion of the dust is sent into the collection bucket 24 at the bottom of the cyclone separator 2 by the cyclone, and a small portion of the dust will enter the dust collector 3 with the airflow. The dust collector 3 is equipped with a dust removal filter element. After the gas in the dust collector 3 passes through the dust removal filter element, the dust carried in the gas adheres to the dust removal filter element. Then, the clean gas flows into the fan 4 from the outlet of the dust collector 3, thus realizing the circulation of gas. Through the above process, not only can dust in the material be separated and collected, but the separated dust can also be treated, thereby preventing dust from entering the air and avoiding dust from affecting the production environment and harming personnel health. More specifically, the filter 5 can filter out impurities in the gas blown by the fan 4, and the dust collector 3 has a back-blowing device 25, which is used to blow the dust attached to the dust removal filter element into the dust collection bin 26 below. The specific structures of the cyclone separator 2, dust collector 3, fan 4 and filter 5 are all prior art well known to those skilled in the art, and will not be described in detail in this embodiment.

[0039] like Figure 1 As shown, the feeding mechanism may include a hopper 10 and a screw feeder 11;

[0040] The silo 10 is used for storing materials;

[0041] The feed inlet of the screw feeder 11 is connected to the outlet at the bottom of the hopper 10, and the discharge outlet of the screw feeder 11 is connected to the material inlet 6 of the dust separator 1.

[0042] like Figure 1As shown, the feeding mechanism may further include a material receiver 12 disposed above the hopper 10. The inlet of the material receiver 12 is used to receive materials sent from the outside, and the outlet of the material receiver 12 is connected to the hopper 10. Specifically, after the material is conveyed to the material receiver 12, it falls from the outlet of the material receiver 12 into the hopper 10. The material in the hopper 10 enters the screw feeder 11, and then the screw feeder 11 can convey the material to the material inlet 6 of the dust separator 1, so that the material enters the dust separator 1. The material can be plastic particles. The specific structures of the material receiver 12 and the screw feeder 11 are existing technologies well known to those skilled in the art, and will not be described in detail in this embodiment.

[0043] like Figure 1 As shown, the dust separation device may further include an inlet air filter component and an outlet air filter component;

[0044] The inlet of the fan 4 is connected to the outlet of the dust collector 3 through the air inlet pipe 13;

[0045] The outlet of the fan 4 is connected to the inlet of the filter 5 through the air outlet pipe 14;

[0046] The air inlet duct 13 is provided with an air inlet 15 for receiving external gas, and the air inlet filter component is connected to the air inlet 15 and is used to filter the gas entering the air inlet duct 13 from the air inlet 15.

[0047] The air outlet duct 14 is provided with an air outlet for discharging the gas in the air outlet duct 14 to the outside. The air outlet filter component is connected to the air outlet and is used to filter the gas discharged from the air outlet.

[0048] like Figure 1As shown, the inlet air filtration component may include a first air filter element 16 and a first valve 17. One end of the first valve 17 is connected to the air inlet 15, and the other end of the first valve 17 is connected to the first air filter element 16. The outlet air filtration component may include a second air filter element 18 and a second valve. One end of the second valve is connected to the air outlet, and the other end of the second valve is connected to the second air filter element 18. Specifically, while the gas discharged from the outlet of the dust collector 3 is drawn into the fan 4, outside air also passes through the first air filter element 16 and the first valve 17 and enters the air inlet duct 13, where it is then drawn into the fan 4. Part of the gas discharged from the fan 4 passes through the filter 5 and enters the dust separator 1 through the gas inlet 8, while the other part passes through the second valve and the second air filter element 18 from the outlet and is discharged to the outside. When a customer needs to increase the output of material dust removal, the rotation speed of the screw feeder 11 can be increased, thereby increasing the amount of material entering the dust separator 1. Simultaneously, the opening of the first valve 17 needs to be increased to allow more outside air to enter the air inlet duct 13 and be drawn in by the fan 4. At the same time, the opening of the second valve needs to be decreased to allow more air blown by the fan 4 to pass through the filter 5 before entering the dust separator 1. This increases the airflow and velocity entering the dust separator 1, thus increasing the material dust removal output while maintaining the dust removal effect. Specifically, both the first valve 17 and the second valve can be manual ball valves.

[0049] Specifically, the dust separator 1 has an electrostatic eliminator for eliminating static electricity generated by material friction.

[0050] like Figure 1 As shown, the dust separator 1 may include a housing 19 and a plurality of guide vanes 20;

[0051] The guide plate 20 is installed in the housing 19 and is divided in the housing 19 to form an air inlet chamber 21 and a material guiding channel 22;

[0052] The material inlet 6 is located at the top of the outer shell 19 and communicates with the upper end of the material guiding channel 22, and the material outlet 7 is located at the bottom of the outer shell 19 and communicates with the lower end of the material guiding channel 22.

[0053] The gas outlet 9 is located at the upper end of the outer casing 19 and communicates with the material guide channel 22;

[0054] The gas inlet 8 is located on the outer casing 19 and communicates with the air inlet cavity 21;

[0055] The guide plate 20 is provided with air holes for gas to pass through, and the air inlet chamber 21 is connected to the material guide channel 22 through the air holes. Specifically, the material entering from the material inlet 6 will roll along the material guide channel 22 and then be discharged from the material outlet 7. At the same time, the gas blown out by the blower 4 will be filtered by the filter 5 and enter the air inlet chamber 21 from the gas inlet 8. Then the gas will pass through the air holes and enter the material guide channel 22. In the material guide channel 22, the gas will carry away the dust mixed in the material, thereby achieving dust removal from the material. Then the gas carrying dust will be discharged from the gas outlet 9 into the cyclone separator 2.

[0056] like Figure 1 As shown, the material guide channel 22 extends in a wave-like shape in the vertical direction, and the outer shell 19 is also connected to a baffle plate 23 located on one side of the material inlet 6.

[0057] In this embodiment, the fan 4 can be a centrifugal fan.

[0058] In summary, the feeding mechanism is used to convey materials to the material inlet 6 of the dust separator 1. After entering the dust separator 1 from the material inlet 6, the materials will roll downhill due to the height difference. At the same time, the gas drawn by the fan 4 passes through the filter 5 and enters the dust separator 1 from the gas inlet 8. After entering the dust separator 1, the gas can carry away the dust mixed in with the materials in the dust separator 1, thereby achieving dust removal. The dust-removed materials can be discharged from the material outlet 7, while the gas carrying dust can be discharged from the gas outlet 9 into the cyclone separator 2. In the cyclone separator 2, a portion of the dust can be sent into the collection bucket 24 at the bottom of the cyclone separator 2 by the cyclone, and a small portion of the dust will enter the dust collector 3 with the airflow. The dust collector 3 is equipped with a dust removal filter element. After the gas in the dust collector 3 passes through the filter element, the dust carried in the gas adheres to the filter element. Then, the clean gas flows from the outlet of the dust collector 3 into the fan 4, thus achieving gas circulation. This process not only separates dust from materials but also collects and treats the separated dust, preventing it from entering the air and thus avoiding its impact on the production environment and the health of personnel.

[0059] The specific embodiments described above further illustrate the technical problems, technical solutions, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A dust separation device, characterized in that, It includes a dust separator (1), a feeding mechanism, a cyclone separator (2), a dust collector (3), a fan (4), and a filter (5); The dust separator (1) has a material inlet (6), a material outlet (7), a gas inlet (8) and a gas outlet (9). The dust separator (1) is used to receive material from the material inlet (6) and make the material roll in the dust separator (1) and then discharge it from the material outlet (7). The dust separator (1) is also used to receive gas from the gas inlet (8) and let the gas carry away the dust mixed in the material and then discharge the gas carrying the dust from the gas outlet (9). The feeding mechanism is connected to the material inlet (6) of the dust separator (1); The air inlet of the cyclone separator (2) is connected to the gas outlet (9) of the dust separator (1); The outlet of the cyclone separator (2) is connected to the inlet of the dust collector (3); The air outlet of the dust collector (3) is connected to the inlet of the fan (4); The outlet of the fan (4) is connected to the inlet of the filter (5); The outlet of the filter (5) is connected to the gas inlet (8) of the dust separator (1).

2. The dust separation device according to claim 1, characterized in that, The feeding mechanism includes a hopper (10) and a screw feeder (11); The silo (10) is used to store materials; The feed inlet of the screw feeder (11) is connected to the outlet at the bottom of the silo (10), and the discharge outlet of the screw feeder (11) is connected to the material inlet (6) of the dust separator (1).

3. The dust separation device according to claim 2, characterized in that, The feeding mechanism also includes a material receiver (12) located above the silo (10). The inlet of the material receiver (12) is used to receive materials sent from the outside, and the outlet of the material receiver (12) is connected to the silo (10).

4. The dust separation device according to claim 1, characterized in that, It also includes inlet air filter components and outlet air filter components; The inlet of the fan (4) is connected to the outlet of the dust collector (3) through the air inlet pipe (13); The outlet of the fan (4) is connected to the inlet of the filter (5) through the air outlet pipe (14); The air inlet duct (13) is provided with an air inlet (15) for receiving external gas. The air inlet filter component is connected to the air inlet (15) and is used to filter the gas entering the air inlet duct (13) from the air inlet (15). The air outlet duct (14) is provided with an air outlet for discharging the gas in the air outlet duct (14) to the outside. The air outlet filter component is connected to the air outlet and is used to filter the gas discharged from the air outlet.

5. The dust separation device according to claim 4, characterized in that, The air intake filter component includes a first air filter element (16) and a first valve (17). One end of the first valve (17) is connected to the air inlet (15), and the other end of the first valve (17) is connected to the first air filter element (16). The air outlet filter component includes a second air filter element (18) and a second valve. One end of the second valve is connected to the air outlet, and the other end of the second valve is connected to the second air filter element (18).

6. The dust separation device according to claim 1, characterized in that, The dust separator (1) has an electrostatic eliminator for eliminating static electricity generated by material friction.

7. The dust separation device according to claim 1, characterized in that, The dust separator (1) includes a housing (19) and multiple guide plates (20). The guide plate (20) is installed in the housing (19) and is divided in the housing (19) to form an air inlet cavity (21) and a material guide channel (22). The material inlet (6) is located at the top of the outer shell (19) and communicates with the upper end of the material guide channel (22); the material outlet (7) is located at the bottom of the outer shell (19) and communicates with the lower end of the material guide channel (22). The gas outlet (9) is located at the upper end of the outer shell (19) and communicates with the material guide channel (22); The gas inlet (8) is located on the outer shell (19) and communicates with the air inlet cavity (21); The guide plate (20) is provided with air holes for gas to pass through, and the air inlet chamber (21) is connected to the material guide channel (22) through the air holes.

8. The dust separation device according to claim 7, characterized in that, The material guide channel (22) extends in a wavy shape in the vertical direction.

9. The dust separation device according to claim 7, characterized in that, The outer casing (19) is also connected to a baffle plate (23) located on one side of the material inlet (6).

10. The dust separation device according to claim 1, characterized in that, The fan (4) is a centrifugal fan.

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