A stamping machine for aluminum building materials with waste recycling function
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]为了克服上述现有专利在冲压后,会产生废料,需频繁停机人工清理废料,破坏生产连续性的缺点,本实用新型提供一种带废料回收功能的铝型建筑材料冲压机,通过第二导向杆、推块和弹性件,以此能够自动将废料推出,避免废料堆积
[0012]与现有技术相比,本实用新型有以下技术效果:1、通过上模具向下冲压时,推块先接触待冲压件,待冲压件挤压推块和两根第二导向杆向上滑动,压缩弹性件,冲压完成后,气缸的伸缩杆收缩带动上模具上升,弹性件回弹推动推块向下复位,以此将粘附在上模具上的废料推落至收集箱中,避免废料堆积影响后续冲压。
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Figure CN224614984U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stamping technology, and in particular to an aluminum profile building material stamping machine with waste recycling function. Background Technology
[0002] A building material stamping press is an industrial machine specifically designed for stamping, pressing, or structurally reinforcing building materials. By applying high pressure, it presses raw materials into specific shapes, sizes, or densities, and is widely used in the component production and processing stages of the construction industry.
[0003] Patent CN222385709U discloses a stamping mechanism for an automatic metal stamping machine. It includes a frame with a stamping groove on its front side. A lower die is located at the bottom of the stamping groove, and a hydraulic cylinder is fixedly mounted on the top of the stamping groove. The output end of the hydraulic cylinder is fixedly connected to a mounting base, and an upper die is located on the bottom surface of the mounting base. When using this patent, activating the hydraulic cylinder moves the mounting base and the upper die downwards, using the upper die to stamp the metal part placed on the lower die. However, this existing patent generates waste after stamping, requiring frequent machine stops for manual waste removal, disrupting production continuity.
[0004] Therefore, there is a need for an aluminum profile stamping machine with waste recycling function. Utility Model Content
[0005] To overcome the shortcomings of existing patents that generate waste after stamping, requiring frequent machine shutdowns for manual waste removal and disrupting production continuity, this utility model provides an aluminum profile building material stamping machine with waste recycling function. Through a second guide rod, push block, and elastic element, the waste can be automatically pushed out, avoiding waste accumulation.
[0006] To address the aforementioned issues, this utility model employs the following technical solution: an aluminum profile building material stamping machine with waste recycling function, comprising a base frame, a support frame, a lower die base, a lower mold, a first guide rod, a cylinder, a connecting seat, an upper mold, an upper die base, and a collection box. The support frame is fixedly connected to the base frame, the lower die base is installed within the support frame, the lower mold is installed on the lower die base, the cylinder is installed on the support frame, the connecting seat is installed on the cylinder's telescopic rod, the upper die base is fixedly connected to the connecting seat, and two first guide rods are fixedly connected to the upper die base. A collection box is slidably mounted on the base frame. The machine also includes a second guide rod, a push block, and an elastic element. Two second guide rods are slidably mounted on the upper die base, and push blocks are fixedly connected to the two second guide rods. An elastic element is sleeved on the second guide rod, with both ends of the elastic element connected to the upper die base and the push block, respectively.
[0007] Optionally, it also includes fixed shafts and protective covers, with two fixed shafts rotatably mounted on the support frame, and protective covers fixedly connected to the two fixed shafts.
[0008] Optionally, it also includes an air pump, a suction pipe, a suction hood, a dust collection box, and a conduit. The air pump is installed on the base frame, two suction hoods are installed inside the support frame, a suction pipe is connected between the suction hood and the air pump, a dust collection box is installed on the base frame, and a conduit is connected between the air pump and the dust collection box.
[0009] Optionally, it also includes a protective net, with the air intake hood equipped with a protective net.
[0010] Optionally, it also includes a handle, with handles fixedly attached to both the collection box and the protective cover.
[0011] Optionally, the lower die has a stamping groove.
[0012] Compared with the prior art, the present invention has the following technical effects: 1. When the upper mold is pressed downward, the push block first contacts the workpiece to be pressed. The workpiece to be pressed squeezes the push block and the two second guide rods to slide upward, compressing the elastic element. After the pressing is completed, the telescopic rod of the cylinder retracts and drives the upper mold to rise. The elastic element rebounds and pushes the push block to reset downward, thereby pushing the waste material adhering to the upper mold into the collection box, avoiding the accumulation of waste material from affecting subsequent pressing.
[0013] 2. By lowering the protective cover before the stamping operation to cover the work area, the safety can be improved by preventing debris from flying or being accidentally touched during the stamping process.
[0014] 3. The air pump generates negative pressure suction to absorb dust and fine waste through the suction pipe and suction hood, and then transports it to the dust collection box through the duct to keep the working environment clean, reduce air pollution, and prevent dust from affecting stamping accuracy and equipment life. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0016] Figure 2 This is a three-dimensional sectional view of the support frame, fixed shaft, and protective cover of this utility model.
[0017] Figure 3 This is a three-dimensional sectional view of the support frame, connecting seat, and upper mold of this utility model.
[0018] Figure 4 This is a three-dimensional sectional view of the lower mold, upper mold base, and upper mold of this utility model.
[0019] Figure 5 This is a three-dimensional cross-sectional view of the support frame, air pump, and suction hood of this utility model.
[0020] Figure 6 This is a three-dimensional structural diagram of the air pump, suction pipe, and dust collection box of this utility model.
[0021] The components in the attached diagram are labeled as follows: 1. Base frame, 2. Support frame, 3. Lower mold base, 4. Lower mold, 5. First guide rod, 6. Cylinder, 7. Connecting seat, 701. Upper mold base, 8. Upper mold, 9. Collection box, 10. Second guide rod, 11. Push block, 12. Elastic element, 13. Fixed shaft, 14. Protective cover, 15. Air pump, 16. Suction pipe, 17. Suction hood, 18. Dust collection box, 19. Conduit, 20. Protective net, 21. Handle. Detailed Implementation
[0022] The present invention will now be described more fully below with reference to the accompanying drawings, in which presently preferred embodiments of the invention are shown. However, the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness and to fully convey the scope of the invention to those skilled in the art.
[0023] Example 1: An aluminum profile stamping machine with waste recycling function, see reference. Figures 1-5 As shown, the system includes a base frame 1, a support frame 2, a lower mold base 3, a lower mold 4, a first guide rod 5, a cylinder 6, a connecting seat 7, an upper mold 8, an upper mold base 701, and a collection box 9. The support frame 2 is welded to the top of the base frame 1. The lower mold base 3 is installed at the bottom of the support frame 2, and the lower mold 4 is installed on the top of the lower mold base 3. The cylinder 6 is installed on the upper part of the support frame 2. A connecting seat 7 is installed on the telescopic rod of the cylinder 6, and the upper mold base 701 is installed on the connecting seat 7. The upper mold 8 is fixedly connected to the bottom of the upper mold base 701. The mold base 701 is fixedly connected to the left and right sides with first guide rods 5. The first guide rods 5 slide on the support frame 2. The base frame 1 is slidably provided with a collection box 9. The collection box 9 is connected to the lower mold 4. It also includes a second guide rod 10, a push block 11 and an elastic element 12. The upper mold base 701 is slidably provided with two second guide rods 10. The push block 11 is fixedly connected to the two second guide rods 10. The elastic element 12 is sleeved on the second guide rods 10. The two ends of the elastic element 12 are respectively connected to the upper mold base 701 and the push block 11.
[0024] See Figures 2-5 As shown, the lower mold 4 has a stamping groove.
[0025] When using this device, place the part to be stamped on the lower mold 4, then start the cylinder 6. The telescopic rod of the cylinder 6 drives the connecting seat 7, the upper mold seat 701 and the upper mold 8 to move downward along the first guide rod 5, so that it stamps the part to be stamped on the lower mold 4. When the upper mold 8 stamps downward, the push block 11 contacts the part to be stamped first. The part to be stamped squeezes the push block 11 and the two second guide rods 10 to slide upward, compressing the elastic element 12. After the stamping is completed, the telescopic rod of the cylinder 6 retracts and drives the upper mold 8 to rise. The elastic element 12 rebounds and pushes the push block 11 to reset downward, thereby pushing the waste material adhering to the upper mold 8 into the collection box 9 to avoid the accumulation of waste material affecting subsequent stamping. By holding the handle 21 and pushing and pulling the collection box 9, the collection box 9 can be slid out from the base frame 1.
[0026] Example 2: Based on Example 1, refer to Figure 1 and Figure 2 As shown, it also includes a fixed shaft 13 and a protective cover 14. The fixed shaft 13 is rotatably installed on both the left and right sides of the upper part of the support frame 2, and the protective cover 14 is fixedly connected to the two fixed shafts 13.
[0027] See Figure 1 and Figure 2 As shown, it also includes a handle 21, and the handle 21 is fixedly connected to the lower front side of the collection box 9 and the protective cover 14.
[0028] When stamping, the protective cover 14 is rotated around the fixed shaft 13. Before the stamping operation, the protective cover 14 is lowered to cover the working area, preventing debris from flying or personnel from accidentally touching it during the stamping process, thus improving safety. After the operation is completed, the protective cover 14 can be rotated and lifted to facilitate the handling and cleaning of workpieces.
[0029] See Figure 5 and Figure 6 As shown, it also includes an air pump 15, an air suction pipe 16, an air suction hood 17, a dust collection box 18, and a conduit 19. The air pump 15 is installed on the rear side of the base frame 1 by bolt connection. Air suction hoods 17 are installed on both the left and right sides inside the support frame 2. The air suction hood 17 is connected to the air pump 15 by an air suction pipe 16. The dust collection box 18 is installed at the rear of the base frame 1. The air pump 15 is connected to the dust collection box 18 by a conduit 19.
[0030] See Figure 6 As shown, it also includes a protective net 20, and the air intake hood 17 is equipped with a protective net 20.
[0031] During stamping, the air pump 15 generates negative pressure suction, which absorbs dust and fine waste through the suction pipe 16 and suction hood 17, and then transports them to the dust collection box 18 through the conduit 19 for collection. This keeps the working environment clean, reduces air pollution, and prevents dust from affecting stamping accuracy and equipment life. The protective net 20 is installed at the air inlet of the suction hood 17 to filter larger particles of waste or foreign objects, preventing them from entering the suction pipe 16 and the air pump 15.
[0032] It should be understood that the above description is for illustrative purposes only and is not intended to limit the present invention. Those skilled in the art will understand that variations of the present invention will be included within the scope of the claims herein.
Claims
1. An aluminum profile stamping machine with waste recycling function, comprising a base frame (1), a support frame (2), a lower die base (3), a lower die (4), a first guide rod (5), a cylinder (6), a connecting seat (7), an upper die (8), an upper die base (701), and a collection box (9), wherein the support frame (2) is fixedly connected to the base frame (1), the lower die base (3) is installed inside the support frame (2), the lower die (4) is installed on the lower die base (3), the cylinder (6) is installed on the support frame (2), the connecting seat (7) is installed on the telescopic rod of the cylinder (6), the upper die base (701) is installed on the connecting seat (7), the upper die (8) is fixedly connected to the upper die base (701), two first guide rods (5) are fixedly connected to the upper die base (701), and the collection box (9) is slidably arranged on the base frame (1), characterized in that: It also includes a second guide rod (10), a push block (11) and an elastic element (12). Two second guide rods (10) are slidably arranged on the upper mold base (701). The push block (11) is fixedly connected to the two second guide rods (10). An elastic element (12) is sleeved on the second guide rod (10). The two ends of the elastic element (12) are connected to the upper mold base (701) and the push block (11) respectively.
2. The aluminum profile stamping machine with waste recycling function according to claim 1, characterized in that: It also includes a fixed shaft (13) and a protective cover (14). The support frame (2) is rotatably equipped with two fixed shafts (13), and the protective cover (14) is fixedly connected to the two fixed shafts (13).
3. The aluminum profile stamping machine with waste recycling function according to claim 2, characterized in that: It also includes an air pump (15), a suction pipe (16), a suction hood (17), a dust collection box (18), and a conduit (19). The air pump (15) is installed on the base frame (1), and two suction hoods (17) are provided in the support frame (2). The suction hood (17) and the air pump (15) are connected by a suction pipe (16). The dust collection box (18) is provided on the base frame (1), and the air pump (15) and the dust collection box (18) are connected by a conduit (19).
4. The aluminum profile stamping machine with waste recycling function according to claim 3, characterized in that: It also includes a protective net (20), and the air intake hood (17) is equipped with a protective net (20).
5. The aluminum profile stamping machine with waste recycling function according to claim 4, characterized in that: It also includes a handle (21), and the handle (21) is fixedly connected to the collection box (9) and the protective cover (14).
6. The aluminum profile stamping machine with waste recycling function according to claim 5, characterized in that: The lower mold (4) has a stamping groove.
Citation Information
Patent Citations
Punching mechanism of automatic metal material punching machine
CN222385709U