An automated tile processing apparatus
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]在现有的瓷砖自动化加工过程中,在对瓷砖完成切割工序后,瓷砖表面往往会留有许多因切割而产生的碎屑和粉尘,会对后续的加工和包装过程造成不便
[0012]本实用新型通过启动吸尘器,使吸尘管进行吸尘,进而能够使吸尘头将瓷砖上的灰尘吸进连接管内,而后从波纹管进入吸尘管内,最后从出尘管排出,与此同时,启动电动伸缩杆带动安装架向下移动时沾灰辊与瓷砖贴合,而后启动电机带动转轴转动,进而能够使转轴带动沾灰辊对瓷砖上的细小灰尘进行粘走,从而实现了能够将瓷砖表面残留的碎屑和粉尘进行去除。
Smart Images

Figure CN224616698U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic tile processing technology, and more specifically, to an automated ceramic tile processing equipment. Background Technology
[0002] Ceramic tiles are a type of acid- and alkali-resistant building or decorative material made from refractory metal oxides and semi-metal oxides through grinding, mixing, pressing, glazing, and sintering. Their raw materials are mostly clay and quartz sand, compressed and mixed at high temperatures, resulting in a material with high hardness.
[0003] In the existing automated tile processing, after the tile cutting process is completed, the tile surface often has a lot of debris and dust generated during cutting, which will cause inconvenience to the subsequent processing and packaging. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, this utility model provides an automated tile processing equipment, which has the advantage of being able to remove residual debris and dust from the surface of the tile.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated tile processing equipment, comprising a base, a fixed frame fixedly connected to one side of the upper surface of the base, a vacuum cleaner mounted on one side of the upper surface of the fixed frame, a suction pipe mounted at the input end of the vacuum cleaner, a corrugated pipe mounted at one end of the suction pipe, a connecting pipe mounted at one end of the corrugated pipe, a suction head mounted at one end of the connecting pipe, a dust outlet pipe mounted at the output end of the vacuum cleaner, an electric telescopic rod mounted in the middle of one side of the fixed frame, a mounting frame mounted at the output end of the electric telescopic rod, a motor mounted on one side of the mounting frame, a rotating shaft mounted at the output end of the motor, one end of the rotating shaft rotatably connected to the other side of the mounting frame, and a dust-adhesive roller mounted on the outer wall of the rotating shaft.
[0006] As a preferred technical solution of the automated ceramic tile processing equipment of this utility model, a filter box is placed on one side of the base, one end of the dust outlet pipe is installed on the upper surface of the filter box, and an air outlet pipe is installed on the lower side of the filter box.
[0007] As a preferred technical solution of the automated ceramic tile processing equipment of this utility model, a slot is provided on one side of the filter box, and guide grooves are provided on both sides of the inner wall of the filter box. An installation plate is installed on one side of the slot, and filter plate one, filter plate two, filter plate three and filter plate four are respectively installed on one side of the installation plate from top to bottom. The two sides of filter plate one, filter plate two, filter plate three and filter plate four are slidably connected to the inner wall of the guide groove.
[0008] As a preferred technical solution of the automated tile processing equipment of this utility model, a fixing plate is installed on the lower part of the outer wall of the corrugated pipe, an electric push rod is installed on the inner side of the fixing frame, the output end of the electric push rod is installed on one side of the upper surface of the fixing plate, and a positioning telescopic rod is installed on the other side of the upper surface of the fixing plate, with one end of the positioning telescopic rod installed on the inner side of the fixing frame.
[0009] As a preferred technical solution of the automated tile processing equipment of this utility model, buffer telescopic rods are installed on both sides of the upper surface of the mounting frame, and the top of the buffer telescopic rods is installed on the inner side of the fixed frame.
[0010] As a preferred technical solution of the automated ceramic tile processing equipment of this utility model, a support frame is installed on the upper surface of the base, and a conveying component is installed on the support frame.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] This invention removes dust from the tiles by starting a vacuum cleaner, which in turn allows the suction head to draw dust from the tiles into the connecting pipe, then into the suction pipe through the corrugated pipe, and finally out through the dust outlet pipe. Simultaneously, the electric telescopic rod moves the mounting bracket downwards, causing the dust-adheding roller to adhere to the tile. Then, the motor drives the rotating shaft to rotate, which in turn causes the dust-adheding roller to pick up and remove fine dust from the tile surface, thus achieving the removal of residual debris and dust from the tile surface. Attached Figure Description
[0013] Figure 1 This is a perspective view of the present utility model;
[0014] Figure 2 This is a side view of the present invention;
[0015] Figure 3 This is a schematic diagram of the structure of this utility model;
[0016] Figure 4 This is a structural development diagram of the present invention.
[0017] In the diagram: 1. Base; 2. Mounting frame; 3. Vacuum cleaner; 4. Suction hose; 5. Corrugated pipe; 6. Connecting pipe; 7. Suction head; 8. Exhaust pipe; 9. Electric telescopic rod; 10. Mounting frame; 11. Motor; 12. Shaft; 13. Dust-collecting roller; 14. Filter box; 15. Air outlet pipe; 16. Slot; 17. Guide groove; 18. Mounting plate; 19. Filter plate one; 20. Filter plate two; 21. Filter plate three; 22. Filter plate four; 23. Mounting plate; 24. Electric push rod; 25. Positioning telescopic rod; 26. Buffer telescopic rod; 27. Support frame; 28. Conveying assembly. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] like Figures 1 to 4 As shown, this utility model provides an automated tile processing equipment, including a base 1, a fixed frame 2 fixedly connected to one side of the upper surface of the base 1, a vacuum cleaner 3 installed on one side of the upper surface of the fixed frame 2, a suction pipe 4 installed at the input end of the vacuum cleaner 3, a corrugated pipe 5 installed at one end of the suction pipe 4, a connecting pipe 6 installed at one end of the corrugated pipe 5, a suction head 7 installed at one end of the connecting pipe 6, a dust outlet pipe 8 installed at the output end of the vacuum cleaner 3, an electric telescopic rod 9 installed in the middle of one side of the fixed frame 2, a mounting frame 10 installed at the output end of the electric telescopic rod 9, a motor 11 installed on one side of the mounting frame 10, a rotating shaft 12 installed at the output end of the motor 11, one end of the rotating shaft 12 rotatably connected to the other side of the mounting frame 10, and a dust-adhesive roller 13 installed on the outer wall of the rotating shaft 12;
[0020] By activating the vacuum cleaner 3, the suction pipe 4 is activated to suck up dust, which in turn allows the suction head 7 to draw dust from the tiles into the connecting pipe 6, then into the suction pipe 4 through the corrugated pipe 5, and finally out through the dust outlet pipe 8. At the same time, when the electric telescopic rod 9 is activated and the mounting bracket 10 moves downward, the dust-adhesive roller 13 comes into contact with the tile. Then, the motor 11 is activated to drive the rotating shaft 12 to rotate, which in turn allows the rotating shaft 12 to drive the dust-adhesive roller 13 to pick up and remove fine dust from the tile, thereby removing residual debris and dust from the tile surface.
[0021] The base 1 has a filter box 14 placed on one side, and one end of the dust outlet pipe 8 is installed on the upper surface of the filter box 14. The filter box 14 has an air outlet pipe 15 installed on the lower part of one side. The filter box 14 has a slot 16 on one side, and guide grooves 17 are opened on both sides of the inner wall of the filter box 14. The slot 16 has an installation plate 18 installed on one side. The installation plate 18 has filter plate 19, filter plate 20, filter plate 31 and filter plate 42 installed on one side from top to bottom. The filter plate 19, filter plate 20, filter plate 31 and filter plate 42 are slidably connected to the inner wall of the guide groove 17 on both sides.
[0022] After the vacuum cleaner 3 sucks the dust into the dust outlet pipe 8, the dust enters the filter box 14 from the dust outlet pipe 8. The dust then passes through filter plate 19, filter plate 20, filter plate 3 21 and filter plate 4 22. The pore size of filter plate 19, filter plate 20, filter plate 3 21 and filter plate 4 22 decreases from top to bottom, thereby filtering the dust and purifying the air. The dust is then discharged from the air outlet pipe 15, reducing air pollution.
[0023] Among them, a fixing plate 23 is installed on the lower part of the outer wall of the corrugated pipe 5, an electric push rod 24 is installed on the inner side of the fixing frame 2, the output end of the electric push rod 24 is installed on one side of the upper surface of the fixing plate 23, a positioning telescopic rod 25 is installed on the other side of the upper surface of the fixing plate 23, and one end of the positioning telescopic rod 25 is installed on the inner side of the fixing frame 2; buffer telescopic rods 26 are installed on both sides of the upper surface of the mounting frame 10, and the top end of the buffer telescopic rod 26 is installed on the inner side of the fixing frame 2.
[0024] By activating the positioning telescopic rod 25 to move the fixed plate 23, the height of the vacuum head 7 can be adjusted with the help of the corrugated pipe 5.
[0025] The upper surface of the base 1 is equipped with a support frame 27, and the support frame 27 is equipped with a conveying assembly 28.
[0026] Working principle and usage process of this utility model:
[0027] When the device is needed, the positioning telescopic rod 25 is activated to move the fixed plate 23. With the cooperation of the corrugated pipe 5, the height of the suction head 7 can be adjusted so that the suction head 7 moves above the tile. Then, the vacuum cleaner 3 is activated, and the suction pipe 4 sucks up the dust. The suction head 7 sucks the dust on the tile into the connecting pipe 6, then into the suction pipe 4 through the corrugated pipe 5, and finally out through the dust outlet pipe 8. At the same time, the electric telescopic rod 9 is activated to move the mounting bracket 10 downward, so that the dust-adhesive roller 13 is in contact with the tile. Then, the motor 11 is activated to drive the rotation. The shaft 12 rotates, which in turn drives the dust-adhesive roller 13 to remove fine dust from the tiles. After the vacuum cleaner 3 sucks the dust into the dust outlet pipe 8, the dust enters the filter box 14 from the dust outlet pipe 8. The dust then passes through filter plate 19, filter plate 20, filter plate 3 21 and filter plate 4 22. The aperture of filter plate 19, filter plate 20, filter plate 3 21 and filter plate 4 22 decreases from top to bottom, thereby filtering the dust and purifying the air. The dust is then discharged from the air outlet pipe 15, reducing air pollution.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automated ceramic tile processing device, comprising a base (1), characterized in that: A fixed frame (2) is fixedly connected to one side of the upper surface of the base (1). A vacuum cleaner (3) is installed on one side of the upper surface of the fixed frame (2). A suction pipe (4) is installed at the input end of the vacuum cleaner (3). A corrugated pipe (5) is installed at one end of the suction pipe (4). A connecting pipe (6) is installed at one end of the corrugated pipe (5). A suction head (7) is installed at one end of the connecting pipe (6). A dust outlet pipe (8) is installed at the output end of the vacuum cleaner (3). An electric telescopic rod (9) is installed in the middle of one side of the fixed frame (2). A mounting frame (10) is installed at the output end of the electric telescopic rod (9). A motor (11) is installed on one side of the mounting frame (10). A rotating shaft (12) is installed at the output end of the motor (11). One end of the rotating shaft (12) is rotatably connected to the other side of the mounting frame (10). A dust-adhesive roller (13) is installed on the outer wall of the rotating shaft (12).
2. The automated ceramic tile processing equipment according to claim 1, characterized in that: A filter box (14) is placed on one side of the base (1), one end of the dust outlet pipe (8) is installed on the upper surface of the filter box (14), and an air outlet pipe (15) is installed on the lower side of the filter box (14).
3. The automated ceramic tile processing equipment according to claim 2, characterized in that: A slot (16) is provided on one side of the filter box (14), and guide grooves (17) are provided on both sides of the inner wall of the filter box (14). An installation plate (18) is installed on one side of the slot (16). Filter plate one (19), filter plate two (20), filter plate three (21) and filter plate four (22) are installed on one side of the installation plate (18) from top to bottom. The two sides of filter plate one (19), filter plate two (20), filter plate three (21) and filter plate four (22) are slidably connected to the inner wall of the guide groove (17).
4. The automated ceramic tile processing equipment according to claim 1, characterized in that: A fixing plate (23) is installed on the lower part of the outer wall of the corrugated pipe (5). An electric push rod (24) is installed on the inner side of the fixing frame (2). The output end of the electric push rod (24) is installed on one side of the upper surface of the fixing plate (23). A positioning telescopic rod (25) is installed on the other side of the upper surface of the fixing plate (23). One end of the positioning telescopic rod (25) is installed on the inner side of the fixing frame (2).
5. The automated ceramic tile processing equipment according to claim 1, characterized in that: Both sides of the upper surface of the mounting bracket (10) are equipped with buffer telescopic rods (26), and the top of the buffer telescopic rods (26) is installed on the inner side of the fixed bracket (2).
6. The automated ceramic tile processing equipment according to claim 1, characterized in that: A support frame (27) is mounted on the upper surface of the base (1), and a conveying assembly (28) is mounted on the support frame (27).