A reciprocating pneumatic disperser for shampoo
Patent Information
- Application Number
- CN202521684012.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-08
- Publication Date
- 2026-08-14
- Estimated Expiration
- 2035-08-08
AI Technical Summary
然而,这类设备在实际应用中存在一些局限性,例如分散头高度固定或调节不便,难以适应不同规格的物料桶和液位要求;连续高速旋转容易将大量空气卷入粘稠的洗发水物料中,导致产生过多气泡,影响乳化效果
[0016]与现有技术相比,本实用新型的有益效果是:通过升降组件与分散组件的相互配合,不仅能够有效适应不同规格容器和液位变化,提升设备的使用灵活性,而且通过往复槽与驱动柱的联动结构,驱动分散轮实现往复旋转运动,既能高效分散物料,又有效避免了传统连续高速旋转带来的空气卷入,减少气泡产生,提高了设备运行的稳定性与分散效率。
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Figure CN224628862U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of mechanical engineering technology, specifically relating to a reciprocating pneumatic disperser for shampoo. Background Technology
[0002] In the production of daily chemical products such as shampoo, dispersion and mixing are key processes. The aim is to uniformly disperse and fully emulsify various components such as surfactants, conditioners, fragrances, and pigments to obtain a product with a fine texture and stable performance. Traditional dispersion equipment often uses high-speed rotating agitators driven by motors, achieving mixing through shear force generated by the rotation of a dispersion disc or serrated blades. However, this type of equipment has some limitations in practical applications. For example, the height of the dispersion head is fixed or inconvenient to adjust, making it difficult to adapt to different sizes of material containers and liquid level requirements. Continuous high-speed rotation can easily entrain a large amount of air into viscous shampoo materials, resulting in excessive bubbles and affecting the emulsification effect.
[0003] In existing technologies, shampoo dispersion equipment typically uses a fixed-height stirring device or a continuously rotating dispersion head, which is difficult to adapt to different container sizes and liquid level changes, resulting in poor flexibility. At the same time, the continuous rotation method easily draws air into the material, generating a large number of bubbles, which not only affects emulsification stability but may also lead to uneven product density and texture, affecting the stability and energy efficiency of the dispersion process. Utility Model Content
[0004] The purpose of this invention is to provide a reciprocating pneumatic disperser for shampoo, which aims to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A reciprocating pneumatic disperser for shampoo, comprising:
[0007] The support mechanism includes a base and a fixing frame fixedly connected to the base;
[0008] The drive mechanism includes a lifting assembly and a distributing assembly;
[0009] The lifting assembly includes a fixed plate fixedly mounted on the fixed frame, a first adjusting rod rotatably connected to the fixed plate, a positioning block rotatably connected to the other end of the first adjusting rod, and a second adjusting rod rotatably connected to the positioning block. The first adjusting rod and the second adjusting rod are symmetrically arranged on both sides of the fixed plate, and an internal thread block is provided at the connection point of another set of the first adjusting rod and the second adjusting rod at the positioning block.
[0010] As a preferred embodiment of this utility model, the lifting assembly further includes a threaded rod that is threadedly connected to the internal threaded block, and a throttle fixedly installed at the end of the threaded rod.
[0011] As a preferred embodiment of this utility model, the dispersing assembly includes a fixing block rotatably connected to the inner surfaces of the first adjusting rod and the second adjusting rod, a fixing frame fixedly connected to the fixing block, a cylinder adapted to be installed on the outer surface of the fixing frame, a drive rod fixedly installed on the output end of the cylinder, a drive column rotatably connected to the inner surface of the fixing frame, reciprocating grooves formed on both sides of the inner wall of the fixing frame and used in conjunction with the drive rod, a connecting rod fixedly connected to the drive column, and a dispersing wheel fixedly installed at the end of the connecting rod.
[0012] In a preferred embodiment of this utility model, the two ends of the first adjusting rod are rotatably connected to the fixed plate and the positioning block respectively, and each connection is provided with a bearing sleeve; the two ends of the second adjusting rod are rotatably connected to the positioning block and the fixed block respectively, and each connection is provided with a bearing sleeve.
[0013] In a preferred embodiment of this utility model, one end of the threaded rod is rotatably connected to the positioning block, and a bearing sleeve is provided at the connection point; the other end extends out of the internal threaded block and is fixedly connected to the throttle handle.
[0014] In a preferred embodiment of this utility model, the output end of the cylinder passes through the fixed frame and is fixedly connected to the drive rod. The inner surface of the fixed frame is provided with a guide groove for use with the drive rod, and the inner surface of the guide groove slides in contact with the outer surface of the drive rod.
[0015] In a preferred embodiment of this utility model, the outer surface of the drive rod slides in contact with the inner surface of the reciprocating groove, and a bearing sleeve for rotation is provided at the connection between the drive column and the fixed frame.
[0016] Compared with the prior art, the beneficial effects of this utility model are: through the cooperation of the lifting component and the dispersing component, it can not only effectively adapt to different specifications of containers and liquid level changes, improving the flexibility of equipment use, but also drive the dispersing wheel to achieve reciprocating rotation through the linkage structure of the reciprocating tank and the drive column, which can efficiently disperse materials and effectively avoid air entrapment caused by traditional continuous high-speed rotation, reduce bubble generation, and improve the stability and dispersion efficiency of equipment operation. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the lifting assembly of this utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the fixing frame of this utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the dispersion component of this utility model.
[0022] In the diagram: 100, bearing mechanism; 101, base; 102, fixing frame; 200, drive mechanism; 201, lifting assembly; 201a, fixing plate; 201b, first adjusting rod; 201c, positioning block; 201d, second adjusting rod; 201e, internal thread block; 201f, threaded rod; 201g, throttle; 202, dispersing assembly; 202a, fixing block; 202b, fixing frame; 202c, cylinder; 202d, drive rod; 202e, drive column; 202f, reciprocating groove; 202g, connecting rod; 202h, dispersing wheel. Detailed Implementation
[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0026] Example
[0027] Reference Figures 1-4 This is an embodiment of the present invention, which provides a reciprocating pneumatic disperser for shampoo, comprising:
[0028] The support mechanism 100 includes a base 101 and a fixing frame 102 fixedly connected to the base 101;
[0029] The drive mechanism 200 includes a lifting component 201 and a dispersing component 202;
[0030] The lifting assembly 201 includes a fixed plate 201a fixedly mounted on a fixed frame 102, a first adjusting rod 201b rotatably connected to the fixed plate 201a, a positioning block 201c rotatably connected to the other end of the first adjusting rod 201b, and a second adjusting rod 201d rotatably connected to the positioning block 201c. The first adjusting rod 201b and the second adjusting rod 201d are symmetrically arranged on both sides of the fixed plate 201a, and at the positioning block 201c, an internal thread block 201e is provided at the connection point of another set of the first adjusting rod 201b and the second adjusting rod 201d.
[0031] Specifically, the lifting assembly 201 also includes a threaded rod 201f that is threadedly connected to the internal threaded block 201e, and a throttle 201g that is fixedly installed at the end of the threaded rod 201f.
[0032] When the height of the dispersing component 202 needs to be adjusted, the handle 201g is rotated, which drives the threaded rod 201f to rotate. Since the threaded rod 201f is threadedly engaged with the internal threaded block 201e, and one end of the threaded rod 201f is rotatably connected to the positioning block 201c, the rotational motion of the threaded rod 201f is converted into the axial movement of the internal threaded block 201e, which in turn drives the positioning block 201c to rise and fall in the vertical direction. The movement of the positioning block 201c causes the first adjusting rod 201b and the second adjusting rod 201d to swing around their hinge point, thereby changing the included angle between the first adjusting rod 201b and the second adjusting rod 201d, thus realizing the overall rise or fall of the dispersing component 202.
[0033] Furthermore, the dispersion assembly 202 includes a fixing block 202a rotatably connected to the inner surfaces of the first adjusting rod 201b and the second adjusting rod 201d, a fixing frame 202b fixedly connected to the fixing block 202a, a cylinder 202c adapted to be installed on the outer surface of the fixing frame 202b, a drive rod 202d fixedly installed on the output end of the cylinder 202c, a drive column 202e rotatably connected to the inner surface of the fixing frame 202b, a reciprocating groove 202f formed on both sides of the inner wall of the fixing frame 202b and used in conjunction with the drive rod 202d, a connecting rod 202g fixedly connected to the drive column 202e, and a dispersion wheel 202h fixedly installed on the end of the connecting rod 202g.
[0034] When the cylinder 202c is running, its output end drives the drive rod 202d to move back and forth in a straight line. During the movement, the drive rod 202d slides and engages with the reciprocating groove 202f opened on the drive column 202e, thereby pushing the drive column 202e to swing back and forth around its rotation axis. The swing of the drive column 202e is transmitted through the connecting rod 202g, which in turn drives the dispersion wheel 202h to achieve synchronous reciprocating rotation.
[0035] Furthermore, the two ends of the first adjusting rod 201b are rotatably connected to the fixed plate 201a and the positioning block 201c respectively, and each connection is provided with a bearing sleeve. The two ends of the second adjusting rod 201d are rotatably connected to the positioning block 201c and the fixed block 202a respectively, and each connection is provided with a bearing sleeve.
[0036] Furthermore, one end of the threaded rod 201f is rotatably connected to the positioning block 201c, and a bearing sleeve is provided at the connection point, while the other end extends out of the internal threaded block 201e and is fixedly connected to the throttle 201g.
[0037] Preferably, the output end of the cylinder 202c passes through the fixed frame 202b and is fixedly connected to the drive rod 202d. The inner surface of the fixed frame 202b is provided with a guide groove for use with the drive rod 202d, and the inner surface of the guide groove slides in contact with the outer surface of the drive rod 202d.
[0038] It should be noted that the outer surface of the drive rod 202d slides in contact with the inner surface of the reciprocating groove 202f, and a bearing sleeve for rotation is provided at the connection between the drive column 202e and the fixed frame 202b.
[0039] In use, first place the container containing the shampoo material to be dispersed below the dispersing wheel 202h, ensuring that the dispersing wheel 202h can smoothly enter the container without interfering with the container wall. Then, adjust the initial working height of the dispersing component 202 according to the liquid level of the material in the container. The operator manually turns the handle 201g, which drives the threaded rod 201f fixedly connected to it to rotate. Since the threaded rod 201f forms a threaded engagement with the internal threaded block 201e, and the other end of the threaded rod 201f is rotatably connected to the positioning block 201c through a bearing sleeve, the rotational motion of the threaded rod 201f is converted into the linear movement of the internal threaded block 201e along its axis, thereby driving the positioning block 201c to rise or fall vertically. The movement of the positioning block 201c forces the first adjusting rod 201b and the second adjusting rod 201d, which are respectively hinged to its two ends, to swing around their respective hinge points, thereby changing the relationship between the first adjusting rod 201b and the second adjusting rod 201d. The included angle between the two adjusting rods 201d enables the smooth lifting and lowering of the entire dispersing assembly 202. When the dispersing wheel 202h is adjusted to the predetermined working depth, the throttle 201g is stopped. Then, the cylinder 202c is started, and compressed air drives the piston rod of the cylinder 202c, i.e. the drive rod 202d, to perform high-speed linear reciprocating motion within its stroke. The output end of the drive rod 202d passes through the fixed frame 202b and is precisely guided by the guide groove on its inner surface to ensure that the motion trajectory is straight. During the reciprocating movement, the end of the drive rod 202d is embedded in and slides along the reciprocating groove 202f opened on the drive column 202e. This sliding engagement converts the linear reciprocating motion of the drive rod 202d into the reciprocating swing of the drive column 202e around its hinge point with the fixed frame 202b. The swing of the drive column 202e is transmitted through the connecting rod 202g fixedly connected to it, and finally drives the dispersing wheel 202h fixed to the end of the connecting rod 202g to achieve synchronous reciprocating rotational motion.
[0040] In summary, the cooperation between the lifting component 201 and the dispersing component 202 not only effectively adapts to different container sizes and liquid level changes, improving the flexibility of equipment use, but also drives the dispersing wheel 202h to achieve reciprocating rotation through the linkage structure of the reciprocating tank 202f and the drive column 202e. This not only efficiently disperses materials, but also effectively avoids air entrapment caused by traditional continuous high-speed rotation, reduces bubble generation, and improves the stability and dispersing efficiency of equipment operation.
[0041] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0042] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0043] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0044] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A reciprocating pneumatic dispersion machine for shampoo, characterized by: include, The support mechanism (100) includes a base (101) and a fixing frame (102) fixedly connected to the base (101); The drive mechanism (200) includes a lifting assembly (201) and a dispersing assembly (202); The lifting assembly (201) includes a fixed plate (201a) fixedly mounted on the fixed frame (102), a first adjusting rod (201b) rotatably connected to the fixed plate (201a), a positioning block (201c) rotatably connected to the other end of the first adjusting rod (201b), and a second adjusting rod (201d) rotatably connected to the positioning block (201c). The first adjusting rod (201b) and the second adjusting rod (201d) are symmetrically arranged on both sides of the fixed plate (201a), and an internal thread block (201e) is provided at the connection point of another set of the first adjusting rod (201b) and the second adjusting rod (201d) at the positioning block (201c).
2. A reciprocating pneumatic dispersion machine for shampoo according to claim 1, characterized in that: The lifting assembly (201) also includes a threaded rod (201f) that is threadedly connected to the internal threaded block (201e), and a throttle (201g) fixedly installed at the end of the threaded rod (201f).
3. A reciprocating pneumatic dispersion machine for shampoo according to claim 2, characterized in that: The dispersing assembly (202) includes a fixing block (202a) rotatably connected to the inner surfaces of the first adjusting rod (201b) and the second adjusting rod (201d), a fixing frame (202b) fixedly connected to the fixing block (202a), a cylinder (202c) adapted to be installed on the outer surface of the fixing frame (202b), a drive rod (202d) fixedly installed on the output end of the cylinder (202c), a drive column (202e) rotatably connected to the inner surface of the fixing frame (202b), a reciprocating groove (202f) formed on both sides of the inner wall of the fixing frame (202b) and used in conjunction with the drive rod (202d), a connecting rod (202g) fixedly connected to the drive column (202e), and a dispersing wheel (202h) fixedly installed at the end of the connecting rod (202g).
4. A reciprocating pneumatic dispersion machine for shampoo according to claim 3, characterized in that: The two ends of the first adjusting rod (201b) are rotatably connected to the fixed plate (201a) and the positioning block (201c) respectively, and each connection is provided with a bearing sleeve. The two ends of the second adjusting rod (201d) are rotatably connected to the positioning block (201c) and the fixed block (202a) respectively, and each connection is provided with a bearing sleeve.
5. A reciprocating pneumatic dispersion machine for shampoo according to claim 4, characterized in that: One end of the threaded rod (201f) is rotatably connected to the positioning block (201c), and a bearing sleeve is provided at the connection. The other end extends out of the internal threaded block (201e) and is fixedly connected to the throttle (201g).
6. A reciprocating pneumatic dispersion machine for shampoo according to claim 5, characterized in that: The output end of the cylinder (202c) passes through the fixed frame (202b) and is fixedly connected to the drive rod (202d). The inner surface of the fixed frame (202b) is provided with a guide groove for use with the drive rod (202d). The inner surface of the guide groove slides in contact with the outer surface of the drive rod (202d).
7. A reciprocating pneumatic dispersion machine for shampoo according to claim 6, characterized in that: The outer surface of the driving rod (202d) is in sliding contact with the inner surface of the reciprocating groove (202f), and the driving column (202e) is provided with a bearing sleeve for cooperation and rotation at the connection with the fixed frame (202b).