A metal anchor mesh flipping and stacking device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-08-14
AI Technical Summary
该方式存在明显缺陷:一是人工抬举网片劳动强度大,且网片边缘尖锐易造成人员划伤,捆扎、堆码过程中存在安全隐患;二是缺乏自动化翻面机构,人工翻面精度低,导致堆码松散,存放场地占用量大,装车配送数量受限;三是人工操作效率低,无法与自动焊网机的连续生产节奏匹配,制约整体生产效率,且人工操作易因堆码不整齐影响后续运输稳定性,增加运输成本,因此,本实用新型提出一种金属锚网翻转码垛装置以解决现有技术中存在的问题
1、本实用新型通过输送组件输送金属锚网,当金属锚网到达翻转盘处,插入插槽中,随着中心轴以及翻转盘步进转动,将金属锚网托起进行翻转,再放到输送组件另一侧输送出,由此方便后续码垛机器人将翻转后的金属锚网码垛到码垛架上,无需人工操作,更加安全,且操作效率、精度高。
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Figure CN224632630U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal anchor mesh processing technology, and in particular to a metal anchor mesh flipping and stacking device. Background Technology
[0002] Metal anchor mesh is a core support component in engineering fields such as mine support and tunnel reinforcement. It is made of metal wire welded into a regular mesh structure by an automatic welding machine. The surface of the mesh has structural differences in welding nodes and stress adaptation. In the production process, after the automatic welding machine completes the welding, the continuous mesh belt needs to be cut into single finished products of fixed size by a shearing machine. Due to the process limitations of the welding trajectory of the welding machine and the shearing feed direction of the shearing machine, the cut metal anchor mesh always keeps a single fixed side facing upwards. However, in order to achieve tight stacking of the mesh and reduce the stacking height to save space, the anchor mesh needs to be flipped to a specific other side before stacking. Therefore, the flipping operation after cutting the anchor mesh becomes a necessary process to adapt to the shape of the stacking rack and optimize stacking efficiency. The existing post-shearing processing of metal anchor mesh uses a "mechanical conveying + manual assistance" mode: after shearing by a shearing machine, the mesh sheets are pulled to a designated position by a mesh-pulling trolley, unloaded, and aligned. Every five sheets are manually bundled, and then manually lifted and stacked to a designated position before being transported out of the workshop by forklift. This method has obvious drawbacks: first, the manual lifting of the mesh sheets is labor-intensive, and the sharp edges of the mesh sheets can easily cause cuts to personnel, posing safety hazards during bundling and stacking; second, the lack of an automated flipping mechanism results in low accuracy of manual flipping, leading to loose stacking, large storage space occupation, and limited loading and delivery quantities; third, the low efficiency of manual operation cannot match the continuous production rhythm of automatic welding machines, restricting overall production efficiency, and manual operation can easily affect the stability of subsequent transportation due to uneven stacking, increasing transportation costs. Therefore, this utility model proposes a metal anchor mesh flipping and stacking device to solve the problems existing in the prior art. Utility Model Content
[0003] To address the aforementioned issues, this invention proposes a metal anchor mesh flipping and palletizing device. This device transports the metal anchor mesh via a conveying component. When the metal anchor mesh reaches the flipping disc, it is inserted into a slot. As the central shaft and the flipping disc rotate step by step, the metal anchor mesh is lifted and flipped, then placed on the other side of the conveying component for transport. This facilitates the subsequent palletizing robot to stack the flipped metal anchor mesh onto the palletizing rack.
[0004] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a metal anchor mesh flipping and stacking device, including a conveying component and a support. The support is located at the middle position outside the conveying component, and a central shaft is provided on the inner side of the support for step-rotation. Both sides of the central shaft are provided with flipping disks, and slots are provided on the flipping disks. Multiple sets of slots are provided around the center of the flipping disks at equal included angles. The slots are adapted to the metal anchor mesh. A palletizing robot and a palletizing frame are provided at the rear end of the conveying component. The palletizing robot is used to palletize the metal anchor mesh conveyed by the conveying component onto the palletizing frame.
[0005] A further improvement is that the palletizing robot is a six-axis robot, and the output control terminal of the palletizing robot is connected to a magnetic gripper.
[0006] A further improvement is that a stepper motor is provided on one side of the bracket, and the output end of the stepper motor is connected to a coupling, which is connected to the central shaft.
[0007] A further improvement is that the inner spacing of the slots is greater than the thickness of the metal anchor mesh, the spacing between the two sets of rotating discs is less than the length of the metal anchor mesh, and the width of the conveying assembly is less than the length of the metal anchor mesh.
[0008] A further improvement is that the conveying assembly includes a conveying frame and conveying rollers. Conveying rollers are rotatably mounted on both ends of the inner side of the conveying frame. Conveying belts are connected to both sides of the two sets of conveying rollers. The conveying belts are used to convey metal anchor mesh.
[0009] A further improvement is that a speed-reducing stepper motor is provided above one side of the front conveyor frame, and the output end of the speed-reducing stepper motor is connected to the conveyor roller.
[0010] A further improvement is that: support rods are provided on both sides of the conveyor frame, and limit plates are connected to the support rods on both sides.
[0011] The beneficial effects of this utility model are as follows: 1. This utility model uses a conveying component to transport metal anchor mesh. When the metal anchor mesh reaches the flipping disc, it is inserted into the slot. As the central shaft and the flipping disc rotate step by step, the metal anchor mesh is lifted and flipped, and then placed on the other side of the conveying component for transport. This makes it convenient for the subsequent palletizing robot to stack the flipped metal anchor mesh onto the palletizing rack without manual operation, which is safer and has high operating efficiency and precision.
[0012] 2. In the process of conveying metal anchor mesh by the conveying component, the present invention uses limiting plates to limit the conveying of metal anchor mesh from both sides, thereby preventing the conveying of metal anchor mesh from deviating and improving stability. Attached Figure Description
[0013] Figure 1 This is the front view of the present invention; Figure 2 For the present utility model Figure 1 Schematic diagram of the structure at point A in the middle; Figure 3 This is a schematic diagram of the palletizing robot of this utility model.
[0014] The components are: 1. Support frame; 2. Central shaft; 3. Tilting disc; 4. Slot; 5. Palletizing robot; 6. Palletizing rack; 7. Magnetic gripper; 8. Stepper motor; 9. Coupling; 10. Conveyor frame; 11. Conveyor roller; 12. Conveyor belt; 13. Support rod; 14. Limiting plate. Detailed Implementation
[0015] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.
[0016] Example 1 according to Figure 1 , 2 As shown in Figure 3, this embodiment proposes a metal anchor mesh flipping and stacking device, including a conveying component and a support 1. The support 1 is located at the middle position outside the conveying component, and a central shaft 2 is provided on the inner side of the support 1 for step-rotation. A flipping disk 3 is provided on both sides of the central shaft 2, and a slot 4 is provided on the flipping disk 3. Multiple sets of slots 4 are provided around the center of the flipping disk 3 at equal included angles. The slots 4 are adapted to the metal anchor mesh. At the rear end of the conveying assembly, a palletizing robot 5 and a palletizing frame 6 are provided. The palletizing robot 5 is used to palletize the metal anchor mesh conveyed by the conveying assembly onto the palletizing frame 6. In use, the metal anchor mesh is conveyed by the conveying assembly. When the metal anchor mesh reaches the flipping disk 3, it is inserted into the slot 4. As the central shaft 2 and the flipping disk 3 rotate step by step, the metal anchor mesh is lifted and flipped, and then placed on the other side of the conveying assembly for delivery. This facilitates the subsequent palletizing robot 5 to palletize the flipped metal anchor mesh onto the palletizing frame 6 without manual operation, making it safer and more efficient and accurate.
[0017] The palletizing robot 5 is a six-axis robot, and its output control terminal is connected to a magnetic claw 7. In use, the magnetic claw 7 attracts the metal anchor mesh, and then the six-axis robot moves to stack the metal anchor mesh onto the palletizing frame 6.
[0018] A stepper motor 8 is provided on one side of the bracket 1, and the output end of the stepper motor 8 is connected to a coupling 9, which is connected to the central shaft 2. In use, the conveying assembly conveys the metal anchor mesh. When the metal anchor mesh reaches the flipping disk 3, it is inserted into the slot 4. The stepper motor 8 drives the central shaft 2 and the flipping disk 3 to rotate step by step through the coupling 9, lifting the metal anchor mesh and flipping it, and then placing it on the other side of the conveying assembly for conveying.
[0019] The inner spacing of the slots 4 is greater than the thickness of the metal anchor mesh, which facilitates the insertion of the metal anchor mesh into the slots 4. The spacing between the two sets of flipping discs 3 is less than the length of the metal anchor mesh, which facilitates the step rotation of the flipping discs 3 to lift and flip the metal anchor mesh. The width of the conveying component is less than the length of the metal anchor mesh, which facilitates the conveying of the metal anchor mesh.
[0020] The conveying assembly includes a conveyor frame 10 and conveyor rollers 11. Conveyor rollers 11 are rotatably mounted at both ends of the inner side of the conveyor frame 10. Conveyor belts 12 are connected to both sides of the two sets of conveyor rollers 11, and the conveyor belts 12 are used to convey the metal anchor mesh. A speed-reducing stepper motor is located above one side of the front end of the conveyor frame 10, and the output end of the speed-reducing stepper motor is connected to the conveyor rollers 11. In use, the speed-reducing stepper motor drives the conveyor rollers 11 to rotate, causing the conveyor belts 12 to run and convey the metal anchor mesh.
[0021] Example 2 according to Figure 1 , 2 As shown in Figure 3, this embodiment proposes a metal anchor mesh flipping and stacking device, including a conveying component and a support 1. The support 1 is located at the middle position outside the conveying component, and a central shaft 2 is provided on the inner side of the support 1 for step-rotation. A flipping disk 3 is provided on both sides of the central shaft 2, and a slot 4 is provided on the flipping disk 3. Multiple sets of slots 4 are provided around the center of the flipping disk 3 at equal included angles. The slots 4 are adapted to the metal anchor mesh. At the rear end of the conveying assembly, a palletizing robot 5 and a palletizing frame 6 are provided. The palletizing robot 5 is used to palletize the metal anchor mesh conveyed by the conveying assembly onto the palletizing frame 6. In use, the metal anchor mesh is conveyed by the conveying assembly. When the metal anchor mesh reaches the flipping disk 3, it is inserted into the slot 4. As the central shaft 2 and the flipping disk 3 rotate step by step, the metal anchor mesh is lifted and flipped, and then placed on the other side of the conveying assembly for delivery. This facilitates the subsequent palletizing robot 5 to palletize the flipped metal anchor mesh onto the palletizing frame 6 without manual operation, making it safer and more efficient and accurate.
[0022] The palletizing robot 5 is a six-axis robot, and its output control terminal is connected to a magnetic claw 7. In use, the magnetic claw 7 attracts the metal anchor mesh, and then the six-axis robot moves to stack the metal anchor mesh onto the palletizing frame 6.
[0023] The conveying assembly includes a conveyor frame 10 and conveyor rollers 11. Conveyor rollers 11 are rotatably mounted at both ends of the inner side of the conveyor frame 10. Conveyor belts 12 are connected to both sides of the two sets of conveyor rollers 11, and the conveyor belts 12 are used to convey the metal anchor mesh. A speed-reducing stepper motor is located above one side of the front end of the conveyor frame 10, and the output end of the speed-reducing stepper motor is connected to the conveyor rollers 11. In use, the speed-reducing stepper motor drives the conveyor rollers 11 to rotate, causing the conveyor belts 12 to run and convey the metal anchor mesh.
[0024] The conveyor frame 10 is provided with support rods 13 on both sides, and limit plates 14 are connected to the support rods 13 on both sides. During the conveying process of the conveying assembly, the limit plates 14 limit the movement from both sides. The distance between the limit plates 14 on both sides is adapted to the length of the metal anchor mesh, so as to avoid the metal anchor mesh from shifting during conveying and improve stability.
[0025] This metal anchor mesh flipping and palletizing device transports the metal anchor mesh via a conveyor assembly. When the metal anchor mesh reaches the flipping disc 3, it is inserted into the slot 4. As the central shaft 2 and the flipping disc 3 rotate stepwise, the metal anchor mesh is lifted and flipped, then placed on the other side of the conveyor assembly for transport. This facilitates the subsequent palletizing robot 5 to stack the flipped metal anchor mesh onto the palletizing rack 6 without manual operation, making it safer and more efficient and precise. Simultaneously, during the transport of the metal anchor mesh by the conveyor assembly, limiting plates 14 from both sides prevent the metal anchor mesh from shifting during transport, improving stability.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A metal mesh turnover palletizing device comprising a conveyor assembly and a support (1), characterized in that: The bracket (1) is located at the middle position outside the conveying assembly, and the inner side of the bracket (1) is provided with a central shaft (2) for step-rotation. Both sides of the central shaft (2) are provided with a rotating disk (3), and the rotating disk (3) is provided with a slot (4). The slot (4) is provided with multiple sets of equal included angles around the center of the rotating disk (3). The slot (4) is adapted to the metal anchor mesh. The rear end of the conveying component is provided with a palletizing robot (5) and a palletizing frame (6). The palletizing robot (5) is used to palletize the metal anchor mesh conveyed by the conveying component onto the palletizing frame (6).
2. A metal mesh tipping and palletizing device according to claim 1, characterized in that: The palletizing robot (5) is a six-axis robot, and the output control terminal of the palletizing robot (5) is connected to a magnetic claw (7).
3. A metal mesh tipping and palletizing device according to claim 1, characterized in that: A stepper motor (8) is provided on one side of the bracket (1), and a coupling (9) is connected to the output end of the stepper motor (8), which is connected to the central shaft (2).
4. A metal mesh turn and stack device according to claim 1, wherein: The inner spacing of the slot (4) is greater than the thickness of the metal anchor mesh, the spacing between the two sets of the flipping discs (3) is less than the length of the metal anchor mesh, and the width of the conveying assembly is less than the length of the metal anchor mesh.
5. A metal anchor mesh flipping and stacking device according to claim 1, characterized in that: The conveying assembly includes a conveying frame (10) and conveying rollers (11). Both ends of the inner side of the conveying frame (10) are rotatably provided with conveying rollers (11). Both sides of the two sets of conveying rollers (11) are connected with conveyor belts (12). The conveyor belts (12) are used to convey metal anchor mesh.
6. A metal mesh turn and stack device according to claim 5 wherein: A deceleration stepper motor is provided above one side of the front conveyor frame (10), and the output end of the deceleration stepper motor is connected to the conveyor roller (11).
7. A metal mesh turn and stack device according to claim 6 wherein: The conveyor frame (10) is provided with support rods (13) on both sides, and limit plates (14) are connected to the support rods (13) on both sides.