A sterilization pot for quick-frozen corn production and processing
Patent Information
- Application Number
- CN202521720835.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-13
AI Technical Summary
[0005]针对现有技术中存在的问题,本实用新型提供了一种速冻玉米生产加工用杀菌锅,以解决背景技术中提到的滚动翻转的方式较于搅拌更容易灭菌,高温组件的安装与拆卸不便捷等技术问题
[0016]与现有技术相比,本实用新型提供了一种速冻玉米生产加工用杀菌锅,具备以下有益效果:
Smart Images

Figure CN224639024U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sterilization technology, and more specifically, to a sterilization pot for quick-frozen corn production and processing. Background Technology
[0002] Firstly, regarding sterilization methods, traditional autoclaves mostly employ agitation-based sterilization, a design with significant limitations. While agitation-based sterilization allows for even heating of the material within the autoclave, the stirring process can easily cause damage to the corn, affecting the quality of the final product. In contrast, rolling and tumbling is gentler, effectively preventing material damage while ensuring even heating of the corn within the drum, thus improving sterilization efficiency.
[0003] Secondly, the inconvenience of installing and disassembling high-temperature components is also a significant problem. Traditional high-temperature components are usually fixed to the main body of the sterilizer, and the disassembly and installation process is complex and requires a lot of time and manpower. This not only increases maintenance costs but also affects production efficiency. However, the new quick-freezing corn sterilizer achieves rapid connection and separation of high-temperature components through the design of heating and unloading mechanisms and auxiliary loading and unloading mechanisms. The cooperative structure of the clamping pipe and clamping rod, combined with the linkage control of the outer rotating sleeve and spiral plate, makes the installation and disassembly of high-temperature components simple and quick, greatly improving the convenience of operation and production efficiency. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] In view of the problems existing in the prior art, this utility model provides a sterilization pot for quick-frozen corn production and processing, so as to solve the technical problems mentioned in the background art, such as the rolling and tumbling method is easier to sterilize than stirring, and the installation and disassembly of high-temperature components are inconvenient.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a sterilizing pot for quick-frozen corn production and processing, comprising a high-temperature component, a main frame, a heating sterilization mechanism, a heating loading and unloading mechanism, and a loading and unloading auxiliary mechanism. The heating sterilization mechanism includes a drum and a rotating shaft, with the rotating shaft installed at both ends of the drum. A support seat is installed at the top end of the main frame, and the support seat is rotatably connected to the rotating shaft. The high-temperature component is installed on the main frame, and the high-temperature component is arranged opposite to the side of the drum. The heating loading and unloading mechanism includes a clamping tube and a clamping rod. One end of the clamping rod can be directionally inserted into the clamping tube. An embedding groove is provided on the side wall of the clamping rod, and a rotating groove is provided on the side wall of the clamping tube. A rotating plate is rotatably installed in the rotating groove, and an embedding ball is installed at one end of the rotating plate. A longitudinal pressure ring is longitudinally slidably installed on the outer wall of the clamping tube, and the longitudinal pressure ring presses against the side of the rotating plate, causing the embedding ball to embed into the embedding groove.
[0008] The present invention is further configured such that the loading and unloading auxiliary mechanism includes an outer rotating sleeve and a spiral plate. The outer rotating sleeve is rotatably mounted on the outer wall of the clamping tube, and the spiral plate is mounted on the bottom end of the outer rotating sleeve. A spiral groove is provided on the side wall of the longitudinal pressure ring. The spiral plate and the spiral groove are slidably connected. The rotation of the spiral plate causes the longitudinal pressure ring to move longitudinally. A shrinking block is slidably mounted on the top end of the outer rotating sleeve. Multiple sets of shrinking blocks are provided. A tightening spring is provided between adjacent shrinking blocks. A fixing block is fixedly mounted on the top end of the outer wall of the clamping tube. Multiple sets of fixing blocks are provided. The shrinking blocks sequentially squeeze different fixing blocks, so that the outer rotating sleeve stably drives the spiral plate to rotate.
[0009] The present invention is further configured such that a first support plate is installed at the top end of the main frame, and a drive motor is installed on the first support plate, and a transmission belt assembly is installed between the drive motor and the rotating shaft.
[0010] The present invention is further configured such that a second support plate is installed at the bottom end of the main frame, and the bottom end of the high-temperature component is in contact with the top end of the second support plate.
[0011] The present invention is further configured such that a flip cover is rotatably installed on the side of the roller, and a push-pull handle is installed at one end of the flip cover. The flip cover and push-pull handle are designed to facilitate the loading and unloading of materials. The loading and unloading process is made more convenient and faster by operating the push-pull handle.
[0012] The present invention is further configured such that mounting plates are installed on both sides of the high-temperature component, and the snap-fit rod is fixedly installed on the mounting plates, thereby facilitating the installation of the high-temperature component.
[0013] The present invention is further provided that a connecting plate is installed on the side wall of the clamping tube, and the connecting plate is fixedly installed on the main frame. The connecting plate ensures the stable installation of the clamping tube and improves the overall stability of the device.
[0014] The present invention is further configured such that a centripetal rail is installed at the top end of the outer rotating sleeve, and the shrink block is configured to slide centripetally in cooperation with the centripetal rail. The centripetal rail ensures the smooth sliding of the shrink block and further improves the reliability of operation.
[0015] (III) Beneficial Effects
[0016] Compared with the prior art, this utility model provides a sterilization pot for quick-frozen corn production and processing, which has the following beneficial effects:
[0017] This utility model is equipped with a heating sterilization mechanism. The drum is mounted on the support base of the main frame via a rotating shaft and can rotate freely to ensure that the corn is heated evenly inside the drum, thereby improving the sterilization effect. The drive motor drives the rotating shaft to rotate through the transmission belt assembly, so that the drum rotates continuously, which simplifies the transmission structure and reduces maintenance costs. The flip-top cover design on the side of the drum facilitates the loading and unloading of materials. The push-pull handle makes the loading and unloading process more convenient and faster.
[0018] This invention features a heating and unloading mechanism. The snap-fit rod is fixed to the mounting plate of the high-temperature component and can be precisely inserted into the snap-fit tube to achieve rapid connection and separation of the high-temperature component, improving operational efficiency. The embedding groove on the side wall of the snap-fit rod cooperates with the embedding ball in the snap-fit tube. Through the downward pressure of the longitudinal pressure ring, the stability and safety of the high-temperature component during the sterilization process are ensured. The longitudinal sliding design of the longitudinal pressure ring, by pressing against the side of the rotating plate, causes the embedding ball to snap into the embedding groove, achieving rapid locking and unlocking, simplifying the operation steps.
[0019] This utility model is equipped with a loading and unloading auxiliary mechanism and a linkage design between the outer rotating sleeve and the spiral plate. By rotating the outer rotating sleeve, the spiral plate slides along the spiral groove, pushing the longitudinal pressure ring to move up and down, realizing precise control of the longitudinal pressure ring and ensuring the reliability of connection and separation. The shrinking block at the top of the outer rotating sleeve cooperates with the fixing block to form a ratchet-type positioning, ensuring the stable rotation of the outer rotating sleeve, avoiding accidental loosening, and improving the stability and accuracy of operation. The centripetal rail at the top of the outer rotating sleeve ensures the smooth sliding of the shrinking block, further improving the reliability of operation. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the device in the unused state of this utility model;
[0021] Figure 2 This is a schematic diagram of the overall structure of the device from a side view.
[0022] Figure 3 This is a structural schematic diagram of the high-temperature component installation method of this utility model;
[0023] Figure 4This is a schematic diagram of the heating loading and unloading mechanism and the loading and unloading auxiliary mechanism in this utility model;
[0024] Figure 5 This is a schematic diagram of the internal structure of the heating loading and unloading mechanism and the loading and unloading auxiliary mechanism in this utility model.
[0025] In the diagram: 1. High-temperature component; 2. Main frame; 3. Roller; 4. Rotating shaft; 5. Support base; 6. Clip-on pipe; 7. Clip-on rod; 8. Embedded groove; 9. Rotating groove; 10. Rotating plate; 11. Embedded ball; 12. Longitudinal pressure ring; 13. Outer rotating sleeve; 14. Spiral plate; 15. Spiral groove; 16. Shrink block; 17. Tensioning spring; 18. Fixing block; 19. First support plate; 20. Drive motor; 21. Transmission belt assembly; 22. Second support plate; 23. Flip cover; 24. Push-pull handle; 25. Mounting plate; 26. Connecting plate; 27. Centripetal rail. Detailed Implementation
[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0029] Please see Figures 1-5A sterilizing pot for quick-frozen corn production and processing includes a high-temperature component 1, a main frame 2, a heating and sterilization mechanism, a heating and unloading mechanism, and a loading and unloading auxiliary mechanism. The heating and sterilization mechanism includes a drum 3 and a rotating shaft 4. The rotating shaft 4 is installed at both ends of the drum 3. A support seat 5 is installed at the top end of the main frame 2, and the support seat 5 is rotatably connected to the rotating shaft 4. The high-temperature component 1 is installed on the main frame 2 and is arranged opposite to the side of the drum 3. The heating and unloading mechanism includes a clamping tube 6 and a clamping rod 7. One end of the clamping rod 7 can be directionally inserted into the clamping tube 6. An embedding groove 8 is opened on the side wall of the clamping rod 7. A rotating groove 9 is opened on the side wall of the clamping tube 6. A rotating plate 10 is rotatably installed in the rotating groove 9. An embedding ball 11 is installed at one end of the rotating plate 10. A longitudinal pressure ring 12 is longitudinally slidably installed on the outer wall of the clamping tube 6. The longitudinal pressure ring 12 presses against the side of the rotating plate 10, so that the embedding ball 11 is embedded in the embedding groove 8.
[0030] In this embodiment, the roller 3 is mounted on the support base 5 of the main frame 2 via the rotating shafts 4 at both ends, allowing it to rotate freely. The high-temperature component 1 is fixedly mounted on the main frame 2, maintaining an appropriate distance from the side of the roller 3. During operation, the drive motor 20 drives the rotating shaft 4 to rotate via the transmission belt assembly 21, thereby causing the roller 3 to rotate continuously. The side of the roller 3 is provided with an openable flip cover 23 for easy loading and unloading of materials. During the sterilization process, the heat generated by the high-temperature component 1 is evenly applied to the rotating roller 3, ensuring that the corn inside is heated evenly and achieving a thorough sterilization effect. The snap-fit rod 7 is fixed on the mounting plate 25 of the high-temperature component 1 and can be precisely inserted into the snap-fit tube 6 fixed on the main frame 2. The snap-fit rod 7 has an embedding groove 8 on its side wall, and the snap-fit tube 6 is provided with a rotating plate 10 with an embedding ball 11. When the snap-fit rod 7 is inserted into place, the longitudinal pressure ring 12 presses down on the rotating plate 10, forcing the embedding ball 11 to snap into the embedding groove 8, forming a stable connection.
[0031] The loading and unloading auxiliary mechanism includes an outer rotating sleeve 13 and a spiral plate 14. The outer rotating sleeve 13 is rotatably mounted on the outer wall of the clamping pipe 6. The spiral plate 14 is mounted on the bottom end of the outer rotating sleeve 13. A spiral groove 15 is provided on the side wall of the longitudinal pressure ring 12. The spiral plate 14 and the spiral groove 15 are slidably connected. The rotation of the spiral plate 14 causes the longitudinal pressure ring 12 to move longitudinally. A shrinking block 16 is slidably mounted on the top end of the outer rotating sleeve 13. Multiple sets of shrinking blocks 16 are provided. A tightening spring 17 is provided between adjacent shrinking blocks. A fixing block 18 is fixedly mounted on the top end of the outer wall of the clamping pipe 6. Multiple sets of fixing blocks 18 are provided. The shrinking block 16 sequentially squeezes different fixing blocks 18, so that the outer rotating sleeve 13 stably drives the spiral plate 14 to rotate.
[0032] In this embodiment, the movement of the longitudinal pressure ring 12 is controlled by the linkage of the outer rotating sleeve 13 and the spiral plate 14. The outer rotating sleeve 13 is rotatably mounted on the outer wall of the clamping tube 6. The spiral plate 14 is mounted on the bottom end of the outer rotating sleeve 13. A spiral groove 15 is provided on the side wall of the longitudinal pressure ring 12. The spiral plate 14 and the spiral groove 15 are slidably connected. When the outer rotating sleeve 13 is rotated, the spiral plate 14 slides along the spiral groove 15, pushing the longitudinal pressure ring 12 to move up and down. Multiple sets of shrink blocks 16 are slidably mounted in the center at the top end of the outer rotating sleeve 13. A tightening spring 17 is provided between adjacent shrink blocks 16. Multiple sets of fixing blocks 18 are fixedly mounted at the top end of the outer wall of the clamping tube 6. The shrink blocks 16 squeeze different fixing blocks 18 in sequence, so that the outer rotating sleeve 13 stably drives the spiral plate 14 to rotate, forming a ratchet-type positioning, ensuring the stability and accuracy of the operation.
[0033] Please see Figures 1-5 As a supplementary embodiment of a sterilizer for quick-frozen corn production and processing, which includes a heating sterilization mechanism, a heating loading and unloading mechanism, and a loading and unloading auxiliary mechanism: A first support plate 19 is installed at the top end of the main frame 2, and a drive motor 20 is installed on the first support plate 19. A transmission belt assembly 21 is installed between the drive motor 20 and the rotating shaft 4. A second support plate 22 is installed at the bottom end of the main frame 2, and the bottom end of the high-temperature component 1 is in contact with the top end of the second support plate 22. A flip cover 23 is rotatably installed on the side of the roller 3, and a push-pull handle 24 is installed at one end of the flip cover 23. Mounting plates 25 are installed on both sides of the high-temperature component 1, and a snap-fit rod 7 is fixedly installed on the mounting plate 25. A connecting plate 26 is installed on the side wall of the snap-fit pipe 6 and is fixedly installed on the main frame 2. A centripetal rail 27 is installed at the top end of the outer rotating sleeve 13, and the shrink block 16 is slidably arranged in cooperation with the centripetal rail 27.
[0034] More specifically, open the flip cover 23 on the side of the drum 3, and use the push-pull handle 24 to load the corn to be sterilized into the drum 3. Then close the flip cover 23, insert the locking rod 7 into the locking tube 6, rotate the outer rotating sleeve 13, the spiral plate 14 slides along the spiral groove 15, pushing the longitudinal pressure ring 12 down, causing the embedded ball 11 to engage with the embedded groove 8, locking the high-temperature component 1, and starting the drive motor 20. The drive belt assembly 21 drives the rotating shaft 4 to rotate, and the drum 3 rotates accordingly. The heat generated by the high-temperature component 1 acts evenly on the rotating drum 3, ensuring that the corn inside is heated evenly, achieving a thorough sterilization effect. After sterilization, rotate the outer rotating sleeve 13 in the opposite direction, the spiral plate 14 slides along the spiral groove 15, pushing the longitudinal pressure ring 12 upward, the embedded ball 11 disengages from the embedded groove 8, and the locking rod 7 is unlocked. Remove the high-temperature component 1, open the flip cover 23, and use the push-pull handle 24 to remove the sterilized corn.
[0035] In summary, during the use or operation of the overall equipment: when the heating sterilization mechanism is in operation, the mechanism mainly consists of a drum 3 and a rotating shaft 4. The drum 3 is mounted on the support base 5 of the main frame 2 via the rotating shafts 4 at both ends, allowing it to rotate freely. The high-temperature component 1 is fixedly mounted on the main frame 2, maintaining an appropriate distance from the side of the drum 3. During operation, the drive motor 20 drives the rotating shaft 4 to rotate via the transmission belt assembly 21, thereby causing the drum 3 to rotate continuously. The side of the drum 3 is equipped with an openable flip cover 23 for easy loading and unloading of materials. During the sterilization process, the heat generated by the high-temperature component 1 is evenly applied to the rotating drum 3, ensuring that the corn inside is heated evenly, achieving a thorough sterilization effect.
[0036] When the heating loading and unloading mechanism is in operation, the mechanism adopts a cooperative structure of clamping tube 6 and clamping rod 7 to achieve quick connection. The clamping rod 7 is fixed on the mounting plate 25 of the high temperature component 1 and can be accurately inserted into the clamping tube 6 fixed on the main frame 2. The side wall of the clamping rod 7 has an embedding groove 8. The clamping tube 6 is provided with a rotating plate 10 with an embedding ball 11. When the clamping rod 7 is inserted into place, the longitudinal pressure ring 12 presses down on the rotating plate 10, forcing the embedding ball 11 to be inserted into the embedding groove 8, forming a stable connection.
[0037] When the auxiliary mechanism needs to be loaded and unloaded, the movement of the longitudinal pressure ring 12 is controlled by the linkage of the outer rotating sleeve 13 and the spiral plate 14. The outer rotating sleeve 13 is limited to rotate and is installed on the outer wall of the clamping pipe 6. The spiral plate 14 is installed at the bottom end of the outer rotating sleeve 13. The side wall of the longitudinal pressure ring 12 is provided with a spiral groove 15. The spiral plate 14 and the spiral groove 15 are slidably connected. When the outer rotating sleeve 13 is rotated, the spiral plate 14 slides along the spiral groove 15, pushing the longitudinal pressure ring 12 to move up and down. Multiple sets of shrink blocks 16 are slidably installed at the top end of the outer rotating sleeve 13. A tightening spring 17 is provided between adjacent shrink blocks 16. Multiple sets of fixing blocks 18 are fixedly installed at the top end of the outer wall of the clamping pipe 6. The shrink blocks 16 squeeze different fixing blocks 18 in sequence, so that the outer rotating sleeve 13 stably drives the spiral plate 14 to rotate, forming a ratchet-type positioning to ensure the stability and accuracy of the operation.
[0038] Open the flip cover 23 on the side of the drum 3, and use the push-pull handle 24 to load the corn to be sterilized into the drum 3. Then close the flip cover 23, insert the locking rod 7 into the locking tube 6, rotate the outer rotating sleeve 13, the spiral plate 14 slides along the spiral groove 15, pushing the longitudinal pressure ring 12 down, causing the embedded ball 11 to engage with the embedded groove 8, locking the high-temperature component 1, and starting the drive motor 20. The drive belt assembly 21 drives the rotating shaft 4 to rotate, and the drum 3 rotates accordingly. The heat generated by the high-temperature component 1 acts evenly on the rotating drum 3, so that the corn inside is heated evenly, achieving a thorough sterilization effect. After sterilization, rotate the outer rotating sleeve 13 in the opposite direction, the spiral plate 14 slides along the spiral groove 15, pushing the longitudinal pressure ring 12 upward, the embedded ball 11 disengages from the embedded groove 8, and the locking rod 7 is unlocked. Remove the high-temperature component 1, open the flip cover 23, and use the push-pull handle 24 to remove the sterilized corn.
[0039] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
[0040] In all the solutions mentioned above, those involving the operation of electrical components, unless otherwise explicitly described, are controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies, and their specific circuit structures will not be elaborated here. In all the solutions mentioned above, those involving motors can be used with a reducer if necessary. The connection structure and working principle between the motor and the reducer are existing, well-known technologies, and will not be elaborated here.
Claims
1. A sterilizing pot for quick-frozen corn production and processing, comprising a high-temperature component (1), a main frame (2), a heating and sterilization mechanism, a heating and unloading mechanism, and a loading and unloading auxiliary mechanism, characterized in that: The heating sterilization mechanism includes a drum (3) and a rotating shaft (4). The rotating shaft (4) is installed at both ends of the drum (3). A support seat (5) is installed at the top end of the main frame (2), and the support seat (5) is rotatably connected to the rotating shaft (4). A high-temperature component (1) is installed on the main frame (2). The high-temperature component (1) is arranged opposite to the side of the drum (3). The heating loading and unloading mechanism includes a clamping tube (6) and a clamping rod (7). One end of the clamping rod (7) can be directionally inserted into the clamping tube (6). An embedding groove (8) is opened on the side wall of the clamping rod (7). A rotating groove (9) is opened on the side wall of the clamping tube (6). A rotating plate (10) is rotatably installed in the rotating groove (9). An embedding ball (11) is installed at one end of the rotating plate (10). A longitudinal pressure ring (12) is longitudinally slidably installed on the outer wall of the clamping tube (6). The longitudinal pressure ring (12) presses against the side of the rotating plate (10), so that the embedding ball (11) is embedded in the embedding groove (8).
2. The sterilization pot for quick-frozen corn production and processing according to claim 1, characterized in that: The loading and unloading auxiliary mechanism includes an outer rotating sleeve (13) and a spiral plate (14). The outer rotating sleeve (13) is rotatably mounted on the outer wall of the clamping pipe (6). The spiral plate (14) is mounted on the bottom end of the outer rotating sleeve (13). A spiral groove (15) is provided on the side wall of the longitudinal pressure ring (12). The spiral plate (14) and the spiral groove (15) are slidably connected. The rotation of the spiral plate (14) causes the longitudinal pressure ring (12) to move longitudinally. A shrinking block (16) is slidably mounted on the top end of the outer rotating sleeve (13). Multiple sets of shrinking blocks (16) are provided. A tightening spring (17) is provided between adjacent shrinking blocks. A fixing block (18) is fixedly mounted on the top end of the outer wall of the clamping pipe (6). Multiple sets of fixing blocks (18) are provided. The shrinking block (16) squeezes different fixing blocks (18) in sequence, so that the outer rotating sleeve (13) stably drives the spiral plate (14) to rotate.
3. The sterilization pot for quick-frozen corn production and processing according to claim 1, characterized in that: The top end of the main frame (2) is provided with a first support plate (19), and a drive motor (20) is provided on the first support plate (19), and a transmission belt assembly (21) is provided between the drive motor (20) and the rotating shaft (4).
4. The sterilization pot for quick-frozen corn production and processing according to claim 1, characterized in that: The bottom end of the main frame (2) is provided with a second support plate (22), and the bottom end of the high temperature component (1) is in contact with the top end of the second support plate (22).
5. The sterilization pot for quick-frozen corn production and processing according to claim 1, characterized in that: A flip cover (23) is rotatably mounted on the side of the roller (3), and a push-pull handle (24) is mounted on one end of the flip cover (23).
6. The sterilization pot for quick-frozen corn production and processing according to claim 1, characterized in that: The high-temperature component (1) is provided with mounting plates (25) on both sides, and the snap-fit rod (7) is fixedly installed on the mounting plates (25).
7. The sterilization pot for quick-frozen corn production and processing according to claim 1, characterized in that: The side wall of the card tube (6) is provided with a connecting plate (26), and the connecting plate (26) is fixedly installed on the main frame (2).
8. The sterilization pot for quick-frozen corn production and processing according to claim 2, characterized in that: The top end of the outer rotating sleeve (13) is equipped with a centripetal rail (27), and the shrink block (16) and the centripetal rail (27) are arranged to slide centripetally.