Sinter cooling exhaust gas filter collecting tank
Patent Information
- Application Number
- CN202521816266.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-26
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-26
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了烧结冷却废气过滤收集箱,旨在改善现有技术中滤袋更换效率低的问题
1、本实用新型中,在更换单个滤袋时,创新性的滑轨导向设计发挥了关键作用,滑轨一、滑轨二与固定板二之间精准配合,形成流畅的滑动导向机制,使固定板二能平稳、顺畅地抽出,无需复杂的操作步骤和繁琐的调整过程,这一设计使得滤袋更换时间大幅缩短,相较于传统更换方式,效率提升了效率,有效减少了设备停机时间,降低了因设备停机带来的生产损失,从而显著提高了整体作业效率,节省了大量的时间成本。
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Figure CN224640608U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metallurgical engineering and sintering process technology, and in particular to a sintering cooling waste gas filtration and collection box. Background Technology
[0002] Waste gas refers to toxic and harmful gases emitted during human production and daily life, especially from chemical plants, steel mills, pharmaceutical factories, coking plants, oil refineries, and domestic waste gas generated by human life. The emitted waste gas has a strong odor, seriously pollutes the environment and affects human health. Waste gas contains many types of pollutants with very complex physical and chemical properties and varying toxicity. Due to the different raw materials and processes used in industrial production, various harmful gases and solid wastes are emitted, containing various components such as heavy metals, salts, and radioactive substances. For example, in the sintering process of the iron and steel metallurgy industry, the sintering process mixes iron ore powder, fuel, and flux at high temperatures and sinters them into blocks to provide raw materials for blast furnace ironmaking. This process generates a large amount of waste gas containing dust and harmful gases.
[0003] If industrial waste gas is discharged into the atmosphere without being treated to meet standards, it will inevitably lead to a decline in air quality, serious harm to human health, and huge losses to the national economy. Therefore, a series of treatments must be carried out on the waste gas. For example, the waste gas generated in the sintering process in the iron and steel metallurgy industry needs to be filtered after cooling before it can be discharged. In the existing treatment process, most of the sintering cooling waste gas filtration and collection boxes use filter bags for filtration. However, the filter bags are all installed on an integral frame, which makes it inconvenient to replace a small number of individual filter bags. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a sintering cooling exhaust gas filtration and collection box, which aims to improve the problem of low filter bag replacement efficiency in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a sintering cooling exhaust gas filtration and collection box, comprising a hollow shell, a fixing plate 1 fixedly connected to the inner wall of the hollow shell, multiple slide rails 1 fixedly connected to the inner wall of the fixing plate 1, slide rail 2 slidably connected to the inner wall of the slide rail 1, a fixing plate 2 slidably connected to the inner wall of the slide rail 2, multiple filter bags slidably connected to the middle of the inner wall of the fixing plate 2, a fixing ring fixedly connected to the top of the filter bags, a handle groove opened on the front side of the fixing plate 2, a rotating shaft rotatably connected to the inner wall of the handle groove, a handle 2 rotatably connected to the outer wall of the rotating shaft, pins slidably connected to both the left and right sides of the inner wall of the fixing plate 2, multiple magnets fixedly connected to the bottom of the inner wall of the fixing plate 2, a platform fixedly connected to the bottom of the front side of the hollow shell, and a climbing mechanism provided on the front side of the platform, the climbing mechanism being used to make equipment maintenance more convenient.
[0006] As a further description of the above technical solution: The climbing mechanism includes multiple hooks 1, the rear side of which is slidably connected to the top of the platform. A connecting post 1 is fixedly connected to the bottom end of each hook 1. Multiple footboards are fixedly connected to the outer wall of each connecting post 1. Multiple suspension rods 1 are fixedly connected to the left and right sides of each connecting post 1. A hook 3 is provided on the rear side of the outer wall of each suspension rod 1. A shelf is fixedly connected to the front side of each hook 3. A hook 2 is provided on the front side of the outer wall of each suspension rod 1. A connecting post 2 is fixedly connected to the bottom of each hook 2.
[0007] As a further description of the above technical solution: Multiple inspection doors are rotatably connected to the front side of the outer wall of the hollow shell. A handle is fixedly connected to the front side of each inspection door, and a suspension rod is fixedly connected to the top of the hollow shell near the edge.
[0008] As a further description of the above technical solution: A bracket is fixedly connected to the bottom of the outer wall of the hollow shell near the edge, and an air outlet is provided on the right side of the hollow shell.
[0009] As a further description of the above technical solution: The bottom of the hollow shell is connected to an ash hopper, and a collection trolley is provided at the bottom of the ash hopper.
[0010] As a further description of the above technical solution: A fan is fixedly connected to the top front side of the hollow shell, and the output end of the fan is connected to a pipe.
[0011] As a further description of the above technical solution: The rear side of the first pipe is connected to a gas storage tank, and the inner wall of the gas storage tank is connected to a second pipe.
[0012] As a further description of the above technical solution: The top of the inner wall of the second pipe is connected to multiple pulse solenoid valves, and the bottom of the inner wall of the second pipe is connected to multiple nozzles.
[0013] This utility model has the following beneficial effects: 1. In this utility model, the innovative slide rail guide design plays a key role when replacing a single filter bag. The precise cooperation between slide rail one, slide rail two and fixed plate two forms a smooth sliding guide mechanism, allowing fixed plate two to be pulled out smoothly and easily without complicated operation steps and tedious adjustment processes. This design significantly shortens the filter bag replacement time. Compared with the traditional replacement method, it improves efficiency, effectively reduces equipment downtime, reduces production losses caused by equipment downtime, and thus significantly improves overall operating efficiency and saves a lot of time costs.
[0014] 2. In this utility model, the section below hook 2 in the climbing mechanism is an extended section that can be engaged with suspension rod 1 to extend its length; hook 1 can slide on the platform and suspension rod 2, allowing staff to freely adjust the position of the climbing mechanism according to on-site needs, enhancing its flexibility and adaptability; the module consisting of the placement board and hook 3 can be engaged with suspension rod 1, allowing staff to place tools, parts and other items on the placement board while climbing, eliminating the need to carry a large number of items, reducing the burden while improving climbing safety, and providing strong support for equipment inspection, maintenance and repair work. Attached Figure Description
[0015] Figure 1 This is a front perspective view of the sintering cooling exhaust gas filter collection box proposed in this utility model; Figure 2 This is a partial structural exploded view of the sintering cooling exhaust gas filter and collection box proposed in this utility model; Figure 3 This is a partial structural diagram of the sintering cooling exhaust gas filtration and collection box proposed in this utility model; Figure 4 This is a partial structural diagram of the sintering cooling exhaust gas filtration and collection box proposed in this utility model; Figure 5 This is a partial structural diagram of the sintering cooling exhaust gas filtration and collection box proposed in this utility model.
[0016] Legend: 1. Hollow shell; 2. Climbing mechanism; 201. Hook 1; 202. Connecting column 1; 203. Pedal; 204. Suspension rod 1; 205. Hook 2; 206. Connecting column 2; 207. Shelf; 208. Hook 3; 3. Ash hopper; 4. Collection trolley; 5. Bracket; 6. Platform; 7. Inspection door; 8. Handle 1; 9. Suspension rod 2; 10. Fan; 11. Pipe 1; 12. Air tank; 13. Pipe 2; 14. Air outlet; 15. Fixing plate 1; 16. Pulse solenoid valve; 17. Slide rail 1; 18. Slide rail 2; 19. Fixing ring; 20. Filter bag; 21. Pin; 22. Magnet; 23. Fixing plate 2; 24. Handle groove; 25. Rotating shaft; 26. Handle 2; 27. Nozzle. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4 An embodiment of this utility model provides a sintering cooling exhaust gas filtration and collection box, including a hollow shell 1. A fixing plate 15 is fixedly connected to the inner wall of the hollow shell 1. Multiple slide rails 17 are fixedly connected to the inner wall of the fixing plate 15. A slide rail 18 is slidably connected to the inner wall of the slide rail 17. A fixing plate 23 is slidably connected to the inner wall of the slide rail 18. Multiple filter bags 20 are slidably connected to the middle of the inner wall of the fixing plate 23. A fixing ring 19 is fixedly connected to the top of the filter bags 20. A handle groove 24 is opened on the front side of the fixing plate 23. A rotating shaft 25 is rotatably connected to the inner wall of the handle groove 24. A handle 26 is rotatably connected to the outer wall of the rotating shaft 25. Pins 21 are slidably connected to the left and right sides of the inner wall of the fixing plate 23. Multiple magnets 22 are fixedly connected to the bottom of the inner wall of the fixing plate 23. A platform 6 is fixedly connected to the bottom of the front side of the hollow shell 1. A climbing mechanism 2 is provided on the front side of the platform 6. The climbing mechanism 2 is used to make equipment maintenance more convenient. Specifically, slide rail 2 18 and slide rail 1 17 cooperate to form a double-layer sliding structure. This design not only increases the stability and flexibility of sliding, but also can withstand a large load, ensuring that there will be no jamming or shaking when the internal components are pulled out and pushed in. The filter bag 20 is the core filter element of the entire filter collection box, with high-efficiency filtration performance and a large filtration area. The filter bag 20 can effectively capture particulate matter and impurities in the exhaust gas, so that the exhaust gas meets environmental protection standards. The fixing ring 19 plays the role of fixing the position of the filter bag 20 and preventing the filter bag 20 from shifting during use. The pin 21 is used to fix the entire sliding structure to prevent it from moving during equipment operation. The magnet 22 not only enhances the fixing effect of the pin 21, but also can be used to determine the engagement state of the pin 21 after it is inserted into place.
[0019] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 5 The climbing mechanism 2 includes multiple hooks 201. The rear side of hook 201 is slidably connected to the top of platform 6. The bottom end of hook 201 is fixedly connected to a connecting post 202. Multiple pedals 203 are fixedly connected to the outer wall of connecting post 202. Multiple suspension rods 204 are fixedly connected to the left and right sides of connecting post 202. Hook 3 208 is provided on the rear side of the outer wall of suspension rod 204. A shelf 207 is fixedly connected to the front side of hook 3 208. Hook 2 205 is provided on the front side of the outer wall of suspension rod 204. Connecting post 206 is fixedly connected to the bottom of hook 2 205. Specifically, the suspension rod 204 provides more functional expansion space for the climbing mechanism 2. The shelf 207 and the hook 208 can be engaged with the corresponding suspension rod 204 as needed to facilitate the placement of tools. The design of the hook 201 makes the entire climbing mechanism 2 easy to place and the climbing position can be adjusted as needed. There is no need for complicated disassembly and reinstallation operations during the process, which greatly improves work efficiency.
[0020] Please see the appendix Figure 1 and attached Figure 2 Multiple inspection doors 7 are rotatably connected to the front side of the outer wall of the hollow shell 1. A handle 8 is fixedly connected to the front side of the inspection door 7. A suspension rod 9 is fixedly connected to the top of the hollow shell 1 near the edge. A bracket 5 is fixedly connected to the bottom of the outer wall of the hollow shell 1 near the edge. An air outlet 14 is opened on the right side of the hollow shell 1. An ash hopper 3 is connected to the bottom of the hollow shell 1. A collection cart 4 is installed at the bottom of the ash hopper 3. Specifically, the second suspension rod 9 can be used to connect the climbing mechanism 2, making it convenient for staff to reach the top of the equipment for maintenance. The air outlet 14 is the channel for the filtered clean exhaust gas to be discharged from the equipment. The ash hopper 3 has an inverted cone shape, which is conducive to collecting and discharging the dust and particulate matter filtered from the exhaust gas. The design of the maintenance door 7 provides a convenient passage for the inspection, maintenance and replacement of the internal components of the equipment.
[0021] Please see the appendix Figure 2 and attached Figure 4 A fan 10 is fixedly connected to the top front side of the hollow shell 1. The output end of the fan 10 is connected to a pipe 11. The rear side of the pipe 11 is connected to an air storage box 12. The inner wall of the air storage box 12 is connected to a pipe 2 13. The top of the inner wall of the pipe 2 13 is connected to multiple pulse solenoid valves 16. The bottom of the inner wall of the pipe 2 13 is connected to multiple nozzles 27. Specifically, the pulse solenoid valve 16 is a key control component of the pulse cleaning system. It can quickly open and close according to a preset time interval and pulse width to realize pulse cleaning of the filter bag 20 inside the hollow shell 1. The air storage tank 12 is a container for storing compressed gas, providing a stable air source for pulse cleaning. The fan 10 is the power source for the entire gas delivery and pulse cleaning system.
[0022] Working principle: When a worker needs to replace a single filter bag 20, the operation is simple and efficient. First, open the inspection door 7 corresponding to the filter bag 20 to be replaced. Then, pull out the pins 21 fixed to both sides of the fixing plate 23. Next, the worker grasps the handle 26 and pulls it outwards with slight force. Thanks to the sliding guide action between the slide rail 17, slide rail 18, and fixing plate 23, the fixing plate 23 can be smoothly pulled out of the equipment. In this way, the worker can easily replace a single filter bag 20. This greatly shortens the replacement time and effectively improves work efficiency. After the filter bag 20 is replaced, the fixing plate 23 is reset to its original position. Then, the pin 21 is reinserted into its original position. Due to the presence of multiple magnets 22 on the bottom of the inner wall of the fixing plate 23, when the pin 21 is engaged, it will immediately attract the magnets 22. This design not only makes it easy for staff to quickly determine the engagement status of the pin 21, but also effectively prevents the pin 21 from loosening during use, ensuring the stability and safety of the equipment operation. The climbing mechanism 2 consists of three parts working together. The section below hook 205 is an extension section. In actual use, if the existing length cannot meet the climbing requirements, the staff can easily engage hook 205 with a suitable suspension rod 1 204 to extend the length of the climbing mechanism 2. Hook 1 201 can be placed on platform 6 or on suspension rod 2 9. Furthermore, hook 1 201 has a sliding function, allowing the staff to freely adjust the position of the climbing mechanism 2 according to the actual needs on site. In addition, the part composed of the storage plate 207 and hook 3 208 is a module that can be engaged with the corresponding suspension rod 1 204 according to specific needs. During the climbing process, the staff can place the required tools, parts, and other items on the storage plate 207, eliminating the need to carry a large number of items while climbing. This reduces the burden and improves the safety of climbing, providing strong support for the inspection, maintenance, and repair of the equipment.
[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A sinter cooling exhaust gas filter collection tank comprising a hollow shell (1), characterized in that: The hollow shell (1) has a fixed plate (15) fixedly connected to its inner wall. The fixed plate (15) has multiple slide rails (17) fixedly connected to its inner wall. The slide rails (17) have slide rails (18) slidably connected to their inner walls. The slide rails (18) have a fixed plate (23) slidably connected to their inner walls. Multiple filter bags (20) are slidably connected to the middle of the inner wall of the fixed plate (23). The top of each filter bag (20) is fixedly connected to a fixing ring (19). The front side of the fixed plate (23) has a handle groove (2). 4) The inner wall of the handle groove (24) is rotatably connected to a rotating shaft (25), and the outer wall of the rotating shaft (25) is rotatably connected to a handle two (26). The inner walls of the fixing plate two (23) are slidably connected to pins (21) on both the left and right sides. The bottom of the inner wall of the fixing plate two (23) is fixedly connected to multiple magnets (22). The bottom of the front side of the hollow shell (1) is fixedly connected to a platform (6). The front side of the platform (6) is provided with a climbing mechanism (2). The function of the climbing mechanism (2) is to make equipment maintenance more convenient.
2. The sintering cooling exhaust gas filtration and collection box according to claim 1, characterized in that: The climbing mechanism (2) includes multiple hooks (201), the rear side of which is slidably connected to the top of the platform (6), the bottom end of which is fixedly connected to a connecting post (202), the outer wall of which is fixedly connected to multiple pedals (203), the left and right sides of which are fixedly connected to multiple suspension rods (204), the rear side of the outer wall of which is provided with hooks (208), the front side of which is fixedly connected to a shelf (207), the front side of which is provided with hooks (205), and the bottom of which is fixedly connected to a connecting post (206).
3. The sintering cooling exhaust gas filtration and collection box according to claim 1, characterized in that: The hollow shell (1) has multiple inspection doors (7) rotatably connected to the front side of its outer wall. The front side of the inspection door (7) is fixedly connected to a handle (8), and the top of the hollow shell (1) is fixedly connected to a suspension rod (9) near the edge.
4. The sintering cooling exhaust gas filtration and collection box according to claim 1, characterized in that: A bracket (5) is fixedly connected to the bottom of the outer wall of the hollow shell (1) near the edge, and an air outlet (14) is provided on the right side of the hollow shell (1).
5. The sintering cooling exhaust gas filtration and collection box according to claim 1, characterized in that: The bottom of the hollow shell (1) is connected to an ash hopper (3), and a collection cart (4) is provided at the bottom of the ash hopper (3).
6. The sintering cooling exhaust gas filtration and collection box according to claim 1, characterized in that: A fan (10) is fixedly connected to the top front side of the hollow shell (1), and the output end of the fan (10) is connected to a pipe (11).
7. The sintering cooling exhaust gas filter and collection box according to claim 6, characterized in that: The rear side of the first pipe (11) is connected to a gas storage box (12), and the inner wall of the gas storage box (12) is connected to a second pipe (13).
8. The sintering cooling exhaust gas filter and collection box according to claim 7, characterized in that: The top of the inner wall of the second pipe (13) is connected to multiple pulse solenoid valves (16), and the bottom of the inner wall of the second pipe (13) is connected to multiple nozzles (27).