Industrial waste gas treatment device with waste heat recycling
Patent Information
- Application Number
- CN202522024135.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-20
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-20
AI Technical Summary
[0003]现有的具有余热回收利用的工业废气处理装置在使用时,虽然有反吹气体对蓄热陶瓷体进行反吹清理,但是蓄热陶瓷体长时间工作后,通孔内壁会附着大量杂质,蓄热陶瓷体甚至还会发生堵塞
[0014] This industrial waste gas treatment device with waste heat recovery and utilization uses a push rod to drive a pneumatic cylinder to move a lifting slider vertically along the inner wall of the active cleaning frame. The sliding of the lifting slider causes the limiting block on the outer wall of the lifting frame to slide along the outer wall of the limiting rod. The sliding of the lifting frame causes the push rod to slide relative to the through hole. The movement of the push rod pushes out impurities from the inner wall of the through hole, realizing the cleaning operation of the heat storage ceramic body and greatly improving the service life of the heat storage ceramic body.
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Figure CN224649832U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of industrial waste gas treatment technology, and in particular relates to an industrial waste gas treatment device with waste heat recovery and utilization. Background Technology
[0002] When treating industrial waste gas, RTO (Regenerative Thermal Oxidizer) organic waste gas treatment equipment is generally used. The RTO combustion system is a high-efficiency device for treating organic waste gas and volatile organic compounds (VOCs). The RTO heats the waste gas through a regenerative ceramic body before combustion, which is beneficial for the recovery and utilization of combustion waste heat.
[0003] Existing industrial waste gas treatment devices with waste heat recovery and utilization systems, while using backflushing gas to clean the heat storage ceramic body, accumulate a large amount of impurities on the inner wall of the through holes after prolonged operation, and the ceramic body may even become blocked. Therefore, we propose an industrial waste gas treatment device with waste heat recovery and utilization. Utility Model Content
[0004] The purpose of this invention is to address the aforementioned technical problems by providing an industrial waste gas treatment device with waste heat recovery and utilization capabilities, enabling comprehensive cleaning of the heat storage ceramic body.
[0005] In view of this, the present invention provides an industrial waste gas treatment device with waste heat recovery and utilization, including an inlet flange, one end of which is connected to a guide pipe, a high-pressure induced draft fan is installed on the outer wall of the guide pipe, the output end of the high-pressure induced draft fan is fixedly connected to an inlet / outlet pipe, the top flange of the inlet / outlet pipe is connected to a furnace body, the top of the furnace body is fixedly connected to a gas pipe, one end of the gas pipe is fixedly connected to a burner, the inner wall of the furnace body is fixedly connected to a mounting base, the outer wall of the mounting base is fitted with a heat storage ceramic body, the outer wall of the heat storage ceramic body has a through hole, the outer wall of the furnace body is welded to an active cleaning frame, the bottom end of the active cleaning frame is fixedly connected to a pneumatic push cylinder, the output end of the pneumatic push cylinder is fixedly connected to a lifting slider, the outer wall of the lifting slider is welded to a lifting frame, the bottom end of the lifting frame is welded to a rod, the outer wall of the lifting frame is welded to a limit block, the inner wall of the limit block is penetrated by a limit rod, and one end of the guide pipe is welded to an exhaust flange.
[0006] Based on the above structure, the pneumatic push cylinder drives the lifting slider to slide vertically along the inner wall of the active cleaning frame. The sliding of the lifting slider causes the limiting block on the outer wall of the lifting frame to slide along the outer wall of the limiting rod. The sliding of the lifting frame causes the insertion rod to slide relative to the through hole. The movement of the insertion rod pushes out the impurities on the inner wall of the through hole, realizing the cleaning operation of the heat storage ceramic body and greatly improving the service life of the heat storage ceramic body.
[0007] Preferably, the heat storage ceramic body is provided in three sets, and the three sets of heat storage ceramic bodies are distributed at equal intervals along the inner wall of the furnace. In this embodiment, by providing three sets of heat storage ceramic bodies, the heat storage combustion operation of the waste gas is realized, the waste heat is recovered and utilized, and energy consumption is greatly reduced.
[0008] Preferably, the through holes are distributed in a rectangular array along the outer wall of the heat storage ceramic body. In this embodiment, it is convenient for the waste gas to be heated to near the thermal oxidation temperature through the heat storage ceramic body, so as to realize the comprehensive heating operation of the waste gas.
[0009] Preferably, the lifting frame is parallel to the heat storage ceramic body. In this embodiment, this facilitates the sliding of the lifting frame to drive the insertion rod to slide relative to the through hole, thus preventing the insertion rod from deforming due to collision.
[0010] Preferably, the lifting frame forms a lifting structure through the lifting slider and the limiting rod. The limiting rod is parallel to the insertion rod. In this embodiment, the pneumatic push cylinder drives the lifting slider to slide vertically along the inner wall of the active cleaning frame. The sliding of the lifting slider drives the limiting block on the outer wall of the lifting frame to slide along the outer wall of the limiting rod, thereby improving the stability of the lifting frame sliding.
[0011] Preferably, the insertion rods are arranged in a rectangular array along the bottom end of the lifting frame, and the insertion rods and through holes correspond one-to-one. In this embodiment, the sliding of the lifting frame causes the insertion rods to slide relative to the through holes, and the movement of the insertion rods pushes out the impurities on the inner wall of the through holes, thereby realizing the cleaning operation of the heat storage ceramic body.
[0012] Preferably, the insertion rod forms a lifting structure with the through hole via the lifting frame, and the diameter of the insertion rod is equal to the diameter of the through hole. In this embodiment, the movement of the insertion rod facilitates the removal of all impurities from the inner wall of the through hole, greatly improving the service life of the heat storage ceramic body.
[0013] The beneficial effects of this utility model are:
[0014] This industrial waste gas treatment device with waste heat recovery and utilization uses a push rod to drive a pneumatic cylinder to move a lifting slider vertically along the inner wall of the active cleaning frame. The sliding of the lifting slider causes the limiting block on the outer wall of the lifting frame to slide along the outer wall of the limiting rod. The sliding of the lifting frame causes the push rod to slide relative to the through hole. The movement of the push rod pushes out impurities from the inner wall of the through hole, realizing the cleaning operation of the heat storage ceramic body and greatly improving the service life of the heat storage ceramic body. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the furnace body of this utility model;
[0017] Figure 3This is a schematic diagram of the heat storage ceramic body and lifting frame structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the insertion rod structure of this utility model.
[0019] The markings in the diagram are as follows:
[0020] 1. Inlet flange; 2. Air guide pipe; 3. High-pressure induced draft fan; 4. Inlet and outlet pipes; 5. Furnace body; 6. Gas pipe; 7. Burner; 8. Mounting base; 9. Regenerator ceramic body; 10. Through hole; 11. Active cleaning frame; 12. Pneumatic push cylinder; 13. Lifting slider; 14. Lifting frame; 15. Insert rod; 16. Limit block; 17. Limit rod; 18. Exhaust flange. Detailed Implementation
[0021] The following is in conjunction with the appendix Figure 1 - Figure 4 This application will be described in further detail.
[0022] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0023] This application discloses an industrial waste gas treatment device with waste heat recovery and utilization, including an inlet flange 1, a guide pipe 2 connected to one end of the inlet flange 1, a high-pressure induced draft fan 3 installed on the outer wall of the guide pipe 2, an inlet / outlet pipe 4 fixedly connected to the output end of the high-pressure induced draft fan 3, a furnace body 5 connected to the top flange of the inlet / outlet pipe 4, a gas pipe 6 fixedly connected to the top of the furnace body 5, a burner 7 fixedly connected to one end of the gas pipe 6, a mounting base 8 fixedly connected to the inner wall of the furnace body 5, and a heat storage device embedded in the outer wall of the mounting base 8. The outer wall of the ceramic body 9 has a through hole 10. The outer wall of the furnace body 5 is welded with an active cleaning frame 11. The bottom end of the active cleaning frame 11 is fixedly connected with a pneumatic pusher cylinder 12. The output end of the pneumatic pusher cylinder 12 is fixedly connected with a lifting slider 13. The outer wall of the lifting slider 13 is welded with a lifting frame 14. The bottom end of the lifting frame 14 is welded with a plug rod 15. The outer wall of the lifting frame 14 is welded with a limit block 16. The inner wall of the limit block 16 is penetrated by a limit rod 17. One end of the air guide pipe 2 is welded with an exhaust flange 18.
[0024] Based on the above structure, the pneumatic push cylinder 12 drives the lifting slider 13 to slide vertically along the inner wall of the active cleaning frame 11. The sliding of the lifting slider 13 drives the limiting block 16 on the outer wall of the lifting frame 14 to slide along the outer wall of the limiting rod 17. The sliding of the lifting frame 14 drives the insertion rod 15 to slide relative to the through hole 10. The movement of the insertion rod 15 pushes out the impurities on the inner wall of the through hole 10, realizing the cleaning operation of the heat storage ceramic body 9 and greatly improving the service life of the heat storage ceramic body 9.
[0025] In one embodiment, three sets of heat storage ceramic bodies 9 are provided, and the three sets of heat storage ceramic bodies 9 are distributed at equal intervals along the inner wall of the furnace body 5.
[0026] In this embodiment, by setting three sets of heat storage ceramic bodies 9, the heat storage combustion operation of waste gas is realized, the waste heat is recovered and utilized, and energy consumption is greatly reduced.
[0027] In one embodiment, the through holes 10 are distributed in a rectangular array along the outer wall of the heat storage ceramic body 9.
[0028] In this embodiment, the exhaust gas is heated to near the thermal oxidation temperature by passing through the heat storage ceramic body 9, thereby achieving comprehensive heating of the exhaust gas.
[0029] In one embodiment, the lifting frame 14 is parallel to the heat storage ceramic body 9.
[0030] In this embodiment, the lifting frame 14 is slidably driven to slide relative to the insertion rod 15 and the through hole 10, thus preventing the insertion rod 15 from deforming due to collision.
[0031] In one embodiment, the lifting frame 14 forms a lifting structure between the lifting slider 13 and the limiting rod 17, with the limiting rod 17 parallel to the insertion rod 15.
[0032] In this embodiment, the pneumatic push cylinder 12 drives the lifting slider 13 to slide vertically along the inner wall of the active cleaning frame 11. The sliding of the lifting slider 13 drives the limiting block 16 on the outer wall of the lifting frame 14 to slide along the outer wall of the limiting rod 17, thereby improving the stability of the sliding of the lifting frame 14.
[0033] In one embodiment, the insertion rods 15 are arranged in a rectangular array along the bottom end of the lifting frame 14, and the insertion rods 15 correspond one-to-one with the through holes 10.
[0034] In this embodiment, the lifting frame 14 slides to drive the insertion rod 15 to slide relative to the through hole 10. The movement of the insertion rod 15 pushes out the impurities on the inner wall of the through hole 10, thereby realizing the cleaning operation of the heat storage ceramic body 9.
[0035] In one embodiment, the insertion rod 15 forms a lifting structure between the lifting frame 14 and the through hole 10, and the diameter of the insertion rod 15 is equal to the diameter of the through hole 10.
[0036] In this embodiment, the movement of the insertion rod 15 facilitates the removal of all impurities from the inner wall of the through hole 10, greatly improving the service life of the heat storage ceramic body 9.
[0037] In this embodiment, the industrial waste gas treatment device with waste heat recovery and utilization operates as follows: First, the high-pressure induced draft fan 3 injects industrial waste gas into the furnace body 5 through the inlet and outlet pipes 4. The waste gas is first heated to near the thermal oxidation temperature by the first set of heat storage ceramic bodies 9. Then, the burner 7 oxidizes the waste gas. The temperature of the oxidized gas increases, and the organic matter is basically converted into carbon dioxide and water. At the same time, the backflushing gas of the second set of heat storage ceramic bodies 9 participates in the combustion during this process, backflushing and cleaning the heat storage ceramic bodies 9. The purified gas passes through the third set of heat storage ceramic bodies 9, where the temperature decreases and heat is stored. The gas with the decreased temperature is discharged from the exhaust flange 18.
[0038] Then, the pneumatic push cylinder 12 drives the lifting slider 13 to slide vertically along the inner wall of the active cleaning frame 11. The sliding of the lifting slider 13 drives the limiting block 16 on the outer wall of the lifting frame 14 to slide along the outer wall of the limiting rod 17. The sliding of the lifting frame 14 drives the insertion rod 15 to slide relative to the through hole 10. The movement of the insertion rod 15 pushes out the impurities on the inner wall of the through hole 10, realizing the cleaning operation of the heat storage ceramic body 9 and greatly improving the service life of the heat storage ceramic body 9.
[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An industrial exhaust gas treatment device with waste heat recovery, characterized by, The system includes an inlet flange (1), one end of which is connected to a gas guide pipe (2). A high-pressure induced draft fan (3) is installed on the outer wall of the gas guide pipe (2). An inlet / outlet pipe (4) is fixedly connected to the output end of the high-pressure induced draft fan (3). A furnace body (5) is connected to the top flange of the inlet / outlet pipe (4). A gas pipe (6) is fixedly connected to the top of the furnace body (5). A burner (7) is fixedly connected to one end of the gas pipe (6). A mounting base (8) is fixedly connected to the inner wall of the furnace body (5). A heat storage ceramic body (9) is embedded in the outer wall of the mounting base (8). The heat storage ceramic body (9) has... The outer wall has a through hole (10), and the outer wall of the furnace body (5) is welded with an active cleaning frame (11). The bottom end of the active cleaning frame (11) is fixedly connected with a pneumatic push cylinder (12). The output end of the pneumatic push cylinder (12) is fixedly connected with a lifting slider (13). The outer wall of the lifting slider (13) is welded with a lifting frame (14). The bottom end of the lifting frame (14) is welded with a plug rod (15). The outer wall of the lifting frame (14) is welded with a limit block (16). The inner wall of the limit block (16) is penetrated by a limit rod (17). One end of the air guide pipe (2) is welded with an exhaust flange (18).
2. The industrial exhaust gas treatment device with waste heat recycling according to claim 1, characterized in that: The heat storage ceramic body (9) is provided in three groups, and the three groups of heat storage ceramic bodies (9) are distributed at equal intervals along the inner wall of the furnace body (5).
3. The industrial exhaust gas treatment device with waste heat recycling according to claim 1, characterized in that: The through holes (10) are distributed in a rectangular array along the outer wall of the heat storage ceramic body (9).
4. The industrial exhaust gas treatment device with waste heat recycling according to claim 1, characterized in that: The lifting frame (14) is parallel to the heat storage ceramic body (9).
5. The industrial exhaust gas treatment device with waste heat recycling according to claim 1, characterized in that: The lifting frame (14) forms a lifting structure through the lifting slider (13) and the limiting rod (17), and the limiting rod (17) is parallel to the insertion rod (15).
6. The industrial waste gas treatment device with waste heat recovery and utilization according to claim 1, characterized in that: The insertion rods (15) are arranged in a rectangular array along the bottom end of the lifting frame (14), and the insertion rods (15) and the through holes (10) correspond one-to-one.
7. The industrial waste gas treatment device with waste heat recovery and utilization according to claim 1, characterized in that: The insertion rod (15) forms a lifting structure between the lifting frame (14) and the through hole (10), and the diameter of the insertion rod (15) is equal to the diameter of the through hole (10).