A new type of corn quick freezer

Abstract

The utility model discloses a novel corn quick freezer, including main part, bulk material mechanism, transport mechanism and freezing mechanism, bulk material mechanism includes the distribution board and vibrator, transport mechanism includes first motor and conveyer belt, freezing mechanism includes fan and freezer, under the mutual cooperation of above -mentioned mechanism, the device prevents corn kernel stacking and can avoid mutual extrusion between corn kernels, reduces the damage, keeps the integrity and appearance quality of corn kernel, in addition, the device is evenly distributed and is helpful to cold air more effectively penetrate corn kernel layer, reduces the freezing time.

Description

Technical Field

[0001] This utility model relates to the field of food production technology, specifically a novel corn quick-freezing machine. Background Technology

[0002] The new corn quick-freezing machine is widely used in the food processing industry to produce quick-frozen corn kernels. These kernels can be used to make various quick-frozen foods, such as quick-frozen vegetables and quick-frozen corn soup, or they can be sold directly to consumers for cooking.

[0003] First, if the corn kernels are piled up, the cold air may not be able to contact them evenly, reducing freezing efficiency. Also, the piled-up kernels may squeeze against each other, causing damage and affecting the appearance and quality of the product.

[0004] Secondly, uneven distribution may prevent some corn kernels from coming into contact with cold air in time, prolonging the freezing time. Due to the low freezing efficiency, the number of corn kernels processed in the same amount of time is reduced, thus reducing the yield.

[0005] Finally, the lack of an automatic discharge function may cause production process interruptions, affecting continuous production. Manual discharge of corn kernels is required, increasing labor intensity and potentially increasing labor costs. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] In view of the shortcomings of the existing technology, this utility model provides a new type of corn quick-freezing machine to solve the technical problems mentioned in the background art.

[0008] (ii) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: A novel corn quick-freezing machine, comprising a main body, a bulking mechanism, a transport mechanism, and a freezing mechanism. The bulking mechanism includes a distributing plate and a vibrator. The distributing plate is installed inside the main body and slidably connected to it. The vibrator is fixedly installed at the bottom of the distributing plate. A spring is provided on the distributing plate, and one end of the spring is fixedly installed inside the main body. The transport mechanism includes a first motor and a conveyor belt. The first motor is fixedly installed on the main body, and the conveyor belt is connected to the first motor. A drive shaft is provided on the first motor, and the drive shaft is connected to the conveyor belt. A second motor and a toggle device are installed on the main body. The second motor is fixedly installed on the main body, and the toggle device is installed inside the main body and slidably connected to both the main body and the second motor.

[0010] Preferably, the refrigeration mechanism includes a fan and a freezer. The fan is fixedly installed on the main body, and the freezer is fixedly installed inside the main body. The freezer is provided with a return pipe, and a spray element is installed at one end of the return pipe.

[0011] In a further preferred embodiment, the main body is provided with a feed inlet, and the distribution plate is provided with a sliding block and a protective plate. The sliding block slides inside the main body, and the protective plate slides on the main body, which facilitates the dispersion of materials.

[0012] In a further preferred embodiment, the main body is provided with a first baffle and a second baffle. The first baffle is fixedly installed at the bottom of the feed inlet, and the actuating element is installed on the second baffle to facilitate the actuation of the material.

[0013] In a further preferred embodiment, the conveyor belt is provided with flow holes, and the water collection component is fixedly installed inside the main body. The flow holes are distributed in a linear array on the conveyor belt to facilitate the operation of the device.

[0014] In a further preferred embodiment, the second baffle is provided with a sliding groove, the actuating member is provided with a threaded hole, the actuating member slides in the sliding groove, and the second motor is connected to the threaded hole to facilitate the sliding of the actuating member.

[0015] In a further preferred embodiment, the actuating element is equipped with a roller, the second motor is provided with a lead screw, the roller slides in a sliding groove, and the lead screw is connected to a threaded hole to facilitate the flat spreading of materials on the conveyor belt.

[0016] In a further preferred embodiment, a third baffle is provided on the main body, a discharge component is installed on the main body, the third baffle is slidably connected to the conveyor belt, and the discharge component is fixedly installed on one side of the main body to facilitate stable operation of the device.

[0017] III) Beneficial Effects

[0018] Compared with the prior art, this utility model provides a novel corn quick-freezing machine, which has the following beneficial effects:

[0019] In this invention, by setting up a material distribution mechanism, under the combined action of components such as the material distribution plate and the vibrator, the device prevents corn kernels from piling up, avoids mutual compression between corn kernels, reduces damage, and maintains the integrity and appearance quality of the corn kernels.

[0020] In this invention, by setting up a transport mechanism, the device, with the cooperation of components such as the first motor and the conveyor belt, evenly distributes cold air, which helps to penetrate the corn kernel layer more effectively and reduces freezing time.

[0021] By incorporating a refrigeration mechanism, this invention, through the coordinated action of components such as the fan and freezer, enables rapid freezing and automatic discharge, ensuring the continuity of the quick-freezing process and improving production efficiency. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of a novel corn quick-freezing machine according to this utility model;

[0023] Figure 2 This is a schematic diagram of the overall structure of this utility model from another angle;

[0024] Figure 3 This is a schematic diagram of the material dispersing mechanism in this utility model;

[0025] Figure 4 This is a schematic diagram of the transportation mechanism in this utility model;

[0026] Figure 5 This is a cross-sectional view of the internal structure of the main body in this utility model.

[0027] In the diagram: 1. Main body; 2. Material distribution plate; 3. Vibrator; 4. Spring; 5. First motor; 6. Conveyor belt; 7. Drive shaft; 8. Second motor; 9. Actuating component; 10. Fan; 11. Freezer; 12. Return pipe; 13. Spraying component; 14. Feed inlet; 15. Sliding block; 16. Protective plate; 17. First baffle; 18. Second baffle; 19. Flow hole; 20. Water collection component; 21. Sliding groove; 22. Threaded hole; 23. Roller; 24. Lead screw; 25. Third baffle; 26. Discharge component. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Example 1:

[0030] Please see Figures 1-5A novel corn quick-freezing machine includes a main body 1, a bulking mechanism, a transport mechanism, and a freezing mechanism. The bulking mechanism includes a distributing plate 2 and a vibrator 3. The distributing plate 2 is installed inside the main body 1 and slidably connected to the main body 1. The vibrator 3 is fixedly installed at the bottom of the distributing plate 2. A spring 4 is provided on the distributing plate 2, and one end of the spring 4 is fixedly installed inside the main body 1. The transport mechanism includes a first motor 5 and a conveyor belt 6. The first motor 5 is fixedly installed on the main body 1, and the conveyor belt 6 is connected to the first motor 5. A drive shaft 7 is provided on the first motor 5 and is connected to the conveyor belt 6. A second motor 8 and a lever 9 are installed on the main body 1. The second motor 8 is fixedly installed on the main body 1, and the lever 9 is installed inside the main body 1 and slidably connected to the main body 1 and connected to the second motor 8.

[0031] In this embodiment, the material dispersing mechanism includes a material distribution plate 2 and a vibrator 3. When in use, the material can be placed into the feed inlet 14 inside the main body 1. The vibrator 3 drives the material distribution plate 2 to slide inside the main body 1. When the material distribution plate 2 is running, it directly drives the protective plate 16 and the sliding block 15 to slide inside the main body 1, thereby achieving uniform dispersion of the material. After the material contacts the first baffle 17, it finally contacts the material distribution plate 2, allowing the material to fall onto the conveyor belt 6 in a dispersed manner.

[0032] In this embodiment, the transport mechanism includes a first motor 5 and a conveyor belt 6. During use, the material falls directly onto the conveyor belt 6 under the influence of gravity, and the water carried on the material falls into the water collection device 20 under the action of the flow hole 19, and is discharged from the main body 1 in the water collection device 20. At this time, the first motor 5 installed on the main body 1 is driven, which directly drives the transmission shaft 7 installed on the first motor 5 to rotate, so that the conveyor belt 6 can rotate evenly, and the material is also transported. At the same time, the second motor 8 drives the lead screw 24 to rotate, so that the actuating member 9 installed on the second baffle 18 of the main body 1 can slide on the second baffle 18. When the threaded hole 22 on the actuating member 9 is engaged with the thread of the lead screw 24, the actuating member 9 reciprocates on the second baffle 18, and the roller 23 installed on the actuating member 9 slides in the sliding groove 21, completing the actuating member 9 to actuate the material, so that the material can be evenly distributed.

[0033] In this embodiment, the freezing mechanism includes a fan 10 and a freezer 11. The material is directly conveyed to the bottom of the freezer 11. Under the action of the fan 10, the cold air in the freezer 11 passes through the flow hole 19 on the conveyor belt 6 and is initially ejected in the ejector 13. The cold airflow circulates stably in the ejector 13, the freezer 11 and the return pipe 12. The frozen material is discharged from the outside of the main body 1 by the force of the discharge part 26 installed on the main body 1 under the action of the third baffle 25.

[0034] Example 2:

[0035] In summary, during use, firstly, the material can be placed into the feed inlet 14 inside the main body 1. The vibrator 3 then drives the distribution plate 2 to slide inside the main body 1. When the distribution plate 2 is running, it directly drives the protective plate 16 and the sliding block 15 to slide inside the main body 1, achieving uniform dispersion of the material. After contacting the first baffle 17, the material finally contacts the distribution plate 2, allowing it to fall dispersedly onto the conveyor belt 6. Due to gravity, the material falls directly onto the conveyor belt 6, and the moisture carried on the material falls into the water collection device 20 through the flow hole 19 and is discharged from the main body 1. At this time, the first motor 5 installed on the main body 1 drives the transmission shaft 7 installed on the first motor 5 to rotate, allowing the conveyor belt 6 to rotate evenly, and the material is conveyed. Simultaneously, the second motor 8... The drive directly rotates the lead screw 24, allowing the actuating member 9, mounted on the second baffle 18 of the main body 1, to slide on the second baffle 18. When the threaded hole 22 on the actuating member 9 engages with the threaded lead screw 24, the actuating member 9 reciprocates on the second baffle 18. The roller 23 mounted on the actuating member 9 slides in the sliding groove 21, completing the actuating member 9's actuation of the material, thus allowing the material to be evenly distributed. The material is then directly transferred to the bottom of the freezer 11. At this time, under the action of the fan 10, the cold air in the freezer 11 passes through the flow hole 19 on the conveyor belt 6 and is initially ejected in the ejector 13. The cold airflow circulates stably in the ejector 13, the freezer 11, and the return pipe 12. The frozen material is discharged from the outside of the main body 1 by the force of the discharge member 26 mounted on the main body 1 under the action of the third baffle 25.

[0036] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A novel corn quick-freezing machine, comprising a main body (1), a bulk material handling mechanism, a transport mechanism, and a freezing mechanism, characterized in that, The material distribution mechanism includes a material distribution plate (2) and a vibrator (3). The material distribution plate (2) is installed inside the main body (1) and is slidably connected to the main body (1). The vibrator (3) is fixedly installed at the bottom of the material distribution plate (2). A spring (4) is provided on the material distribution plate (2). One end of the spring (4) is fixedly installed inside the main body (1). The transport mechanism includes a first motor (5) and a conveyor belt (6). The first motor (5) is fixedly installed on the main body (1). The conveyor belt (6) is connected to the first motor (5). A drive shaft (7) is provided on the first motor (5). The drive shaft (7) is connected to the conveyor belt (6). A second motor (8) and a toggle (9) are installed on the main body (1). The second motor (8) is fixedly installed on the main body (1). The toggle (9) is installed inside the main body (1) and is slidably connected to the main body (1) and connected to the second motor (8).

2. The novel corn quick-freezing machine according to claim 1, characterized in that: The refrigeration mechanism includes a fan (10) and a freezer (11). The fan (10) is fixedly installed on the main body (1), and the freezer (11) is fixedly installed inside the main body (1). A return pipe (12) is provided on the freezer (11), and a spraying element (13) is installed at one end of the return pipe (12).

3. A novel corn quick-freezing machine according to claim 2, characterized in that: The main body (1) is provided with a feed inlet (14), and the material distribution plate (2) is provided with a sliding block (15) and a protective plate (16). The sliding block (15) slides inside the main body (1), and the protective plate (16) slides on the main body (1).

4. A novel corn quick-freezing machine according to claim 3, characterized in that: The main body (1) is provided with a first baffle (17) and a second baffle (18). The first baffle (17) is fixedly installed at the bottom of the feed inlet (14), and the actuating element (9) is installed on the second baffle (18).

5. A novel corn quick-freezing machine according to claim 1, characterized in that: The conveyor belt (6) is provided with flow holes (19), and the main body (1) is fixedly installed inside the water collection component (20). The flow holes (19) are distributed in a linear array on the conveyor belt (6).

6. A novel corn quick-freezing machine according to claim 4, characterized in that: The second baffle (18) is provided with a sliding groove (21), and the actuating member (9) is provided with a threaded hole (22). The actuating member (9) slides in the sliding groove (21), and the second motor (8) is connected to the threaded hole (22).

7. A novel corn quick-freezing machine according to claim 6, characterized in that: The actuating component (9) is equipped with a roller (23), and the second motor (8) is provided with a lead screw (24). The roller (23) slides in the sliding groove (21), and the lead screw (24) is connected to the threaded hole (22).

8. A novel corn quick-freezing machine according to claim 7, characterized in that: The main body (1) is provided with a third baffle (25) and a discharge component (26) is installed on the main body (1). The third baffle (25) is slidably connected to the conveyor belt (6) and the discharge component (26) is fixedly installed on one side of the main body (1).

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