Copper concentrate dewatering device

CN224656188UActive Publication Date: 2026-08-21YONGXING SANFENDI ENVIRONMENTAL PROTECTION INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202521618627.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-30
Publication Date
2026-08-21
Estimated Expiration
2035-07-30

AI Technical Summary

Technical Problem

[0003]然而,现有陶瓷真空过滤机在进料环节存在显著缺陷:其顶部进料口通常采用固定式设计,未设置可拆卸的过滤网及配套传动结构

Benefits of technology

[0017](1)本实用新型的铜精矿脱水装置,通过启动驱动电机,进而使得对应齿轮传动齿圈,且配合齿圈与多个齿轮的啮合,进而使得多个齿轮的转动方向一致,且使得转轴均连接的转盘转动方向一致,且配合多个推拉杆的设置,进而使得过滤网可以在陶瓷真空过滤机的进料口顶部进行摇摆晃动,从而能够对铜精矿物料中的杂质进行过滤筛选,避免杂质干扰矿浆分布,导致滤饼厚度不均,且影响脱水效果的问题出现。

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Abstract

The utility model belongs to copper concentrate dehydration equipment technical field, concretely relates to a copper concentrate dehydration device, including ceramic vacuum filter, the top feed inlet of ceramic vacuum filter is swingly installed with filter screen, the outside of filter screen is connected with the top feed inlet of ceramic vacuum filter between detachable transmission assembly. The utility model's copper concentrate dehydration device passes through the drive motor of starting, and then makes the gear transmission gear ring of correspondence, and the meshing of cooperation gear ring and multiple gear, and then makes the rotating direction of multiple gear consistent, and makes the rotating direction of the turntable that the shaft is all connected consistent, and the setting of cooperation multiple push -pull link, and then make filter screen can swing in the top of ceramic vacuum filter feed inlet, thereby can carry out the filtration selection to the impurity in copper concentrate material, avoid the problem that the impurity interferes with the ore pulp distribution, leads to the uneven thickness of filter cake, and influences the dehydration effect.
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Description

Technical Field

[0001] This utility model belongs to the technical field of copper concentrate dewatering equipment, specifically relating to a copper concentrate dewatering device. Background Technology

[0002] In the beneficiation process of copper concentrate, dewatering is one of the key steps, directly affecting the transportation cost of the concentrate and the efficiency of subsequent smelting. Currently, ceramic vacuum filters are widely used in the initial dewatering of copper concentrate due to their high efficiency and energy saving. This equipment uses the principle of vacuum adsorption to allow water in the slurry to pass through ceramic filter plates and be discharged, while solid particles form a filter cake, achieving solid-liquid separation.

[0003] However, existing ceramic vacuum filters have significant drawbacks in the feeding stage: their top feed inlets are typically fixed, lacking removable filter screens and corresponding transmission structures. Copper concentrate often contains coarse particles, fibrous impurities, or crushed media (such as rubber and plastics). These impurities easily accumulate at the feed inlet and may even enter the filtration zone, leading to the following problems:

[0004] Filter clogging: Debris adheres to the surface of the ceramic filter plate, reducing its air permeability, affecting vacuum adsorption efficiency, and increasing energy consumption;

[0005] Uneven filter cake: Impurities interfere with the distribution of slurry, resulting in uneven filter cake thickness and reduced dewatering effect.

[0006] Therefore, there is an urgent need for a copper concentrate dewatering device that is simple in structure and easy to maintain.

[0007] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0008] The purpose of this invention is to provide a copper concentrate dehydration device to solve the problems of the prior art.

[0009] To achieve the above objectives, this utility model provides the following technical solution:

[0010] A copper concentrate dewatering device includes a ceramic vacuum filter. A filter screen is movably installed at the top feed inlet of the ceramic vacuum filter. A detachable transmission assembly is connected between the outer side of the filter screen and the top feed inlet of the ceramic vacuum filter. The detachable transmission assembly can be used to drive the filter screen to shake and swing, and can also be used to assemble and disassemble the filter screen.

[0011] Preferably, the detachable transmission assembly includes a gear ring rotatably connected to the periphery of the feed inlet, and a plurality of gears arranged in a circular array meshing around the periphery of the gear ring. A rotating shaft is fixedly connected to the mounting shaft hole of each gear, and the bottom end of each rotating shaft is rotatably connected to the support base. The support base is fixedly connected to the outside of the feed inlet, and the bottom end of one of the rotating shafts extends to the bottom of the support base and is fixedly connected to the output shaft of the drive motor.

[0012] Preferably, a turntable is fixedly connected to the top extension of the rotating shaft, a push-pull rod is rotatably connected to the surface edge of the turntable, a rotating column is rotatably connected to the top of the other end of the push-pull rod, and a support block is fixedly connected to the outer side of the rotating column.

[0013] Preferably, a gap of 3mm is reserved between the bottom end of the support block and the top end of the push-pull rod.

[0014] Preferably, each of the support blocks has a sleeve block movably overlapping its top, the sleeve block being sleeved on the outside of the rotating column, and one end of each sleeve block being fixed to the outside of the filter screen.

[0015] Preferably, the top of each of the sleeve blocks is also provided with a hand-tightening nut that is threaded to the outside of the rotating column.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] (1) The copper concentrate dewatering device of this utility model starts the drive motor, which in turn drives the corresponding gear transmission gear ring. The gear ring meshes with multiple gears, which makes the rotation direction of multiple gears consistent. The rotation direction of the turntable connected to the rotating shaft is also consistent. With the setting of multiple push-pull rods, the filter screen can swing and shake at the top of the feed inlet of the ceramic vacuum filter, thereby filtering and screening impurities in the copper concentrate material, avoiding impurities from interfering with the distribution of the slurry, causing uneven filter cake thickness, and affecting the dewatering effect.

[0018] (2) Secondly, when it is necessary to replace the filter screen, multiple hand-tightened nuts can be loosened, and multiple sleeves on the outside of the filter screen can be lifted and removed from the outside of the rotating column, so as to facilitate the replacement of the filter screen and prevent clogging from affecting the subsequent vacuum adsorption efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the overall planar structure of this utility model;

[0021] Figure 3This is an enlarged structural diagram of point A of this utility model;

[0022] Explanation of key figure labels:

[0023] 1. Ceramic vacuum filter; 2. Filter screen; 3. Detachable transmission assembly; 31. Gear ring; 32. Gear; 33. Rotating shaft; 34. Support base; 35. Turntable; 351. Push-pull rod; 36. Rotating column; 37. Support block; 38. Sleeve block; 39. Hand-tightening nut; 310. Drive motor. Detailed Implementation

[0024] The technical solution of this utility model patent will be clearly and completely described below. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0025] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] Filter clogging: Debris adheres to the surface of the ceramic filter plate, reducing its air permeability, affecting vacuum adsorption efficiency, and increasing energy consumption;

[0028] Uneven filter cake: Impurities interfere with the distribution of slurry, resulting in uneven filter cake thickness and reduced dewatering effect.

[0029] See attached document Figure 1-3A copper concentrate dewatering device includes a ceramic vacuum filter 1. A filter screen 2 is movably installed at the top feed inlet of the ceramic vacuum filter 1. A detachable transmission component 3 is connected between the outer side of the filter screen 2 and the top feed inlet of the ceramic vacuum filter 1. The detachable transmission component 3 can be used to drive the filter screen 2 to shake and swing, and can also be used to assemble and disassemble the filter screen 2.

[0030] Furthermore, such as Figure 1-3 As shown, in order to enable the filter screen 2 to swing and oscillate, and to facilitate the replacement of the filter screen 2, a detachable transmission assembly 3 is provided, including a gear ring 31 rotatably connected to the periphery of the feed inlet. Multiple gears 32 arranged in a circular array are meshed around the periphery of the gear ring 31. A rotating shaft 33 is fixedly connected to the mounting shaft hole of each gear 32. The bottom end of each rotating shaft 33 is rotatably connected to a support base 34, which is fixedly connected to the outside of the feed inlet. The bottom end of one rotating shaft 33 extends to the bottom of the support base 34 and is fixedly connected to the output shaft of the drive motor 310. The top end of the rotating shaft 33 extends... Each extension is fixedly connected to a turntable 35. Each turntable 35 is rotatably connected to a push-pull rod 351 at the edge of its surface. Each push-pull rod 351 is rotatably connected to a rotating column 36 at the top of its other end. Each rotating column 36 is fixedly connected to a support block 37 on its outer side. A gap of 3mm is reserved between the bottom end of the support block 37 and the top end of the push-pull rod 351. Each support block 37 is movably overlapped with a sleeve block 38. Each sleeve block 38 is fitted onto the outer side of the rotating column 36. One end of each sleeve block 38 is fixedly connected to the outer side of the filter screen 2. Each sleeve block 38 is also provided with a hand-tightening nut 39 threadedly connected to the outer side of the rotating column 36.

[0031] The sleeve block 38 has a sleeve hole that fits on the outside of the rotating block, and the gap is set to 3mm to avoid affecting the rotation of the rotating column 36 on the push-pull rod 351.

[0032] In actual use, by starting the drive motor 310, the corresponding gear 32 drives the gear ring 31, and the meshing of the gear ring 31 with multiple gears 32 makes the rotation direction of multiple gears 32 consistent, and the rotation direction of the turntables 35 connected to the rotating shafts 33 is also consistent. With the setting of multiple push-pull rods 351, the filter screen 2 can swing and sway at the top of the feed inlet of the ceramic vacuum filter 1, thereby filtering and screening impurities in the copper concentrate, avoiding the problem of impurities interfering with the distribution of the slurry, resulting in uneven filter cake thickness and affecting the dewatering effect.

[0033] The copper concentrate dewatering device of this utility model starts the drive motor 310, which in turn drives the corresponding gear 32 to the gear ring 31. The gear ring 31 meshes with multiple gears 32, so that the rotation direction of multiple gears 32 is the same, and the rotation direction of the turntables 35 connected to the rotating shafts 33 is also the same. With the setting of multiple push-pull rods 351, the filter screen 2 can swing and shake at the top of the feed inlet of the ceramic vacuum filter 1, thereby filtering and screening impurities in the copper concentrate, avoiding the problem that impurities interfere with the distribution of the slurry, resulting in uneven filter cake thickness and affecting the dewatering effect.

[0034] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it will be apparent that many changes and variations can be made in accordance with the foregoing teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical application, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. A copper concentrate dewatering device, comprising a ceramic vacuum filter (1), wherein a filter screen (2) is movably installed at the top feed inlet of the ceramic vacuum filter (1), characterized in that, A detachable transmission assembly (3) is connected between the outer side of the filter screen (2) and the top feed port of the ceramic vacuum filter (1). The detachable transmission assembly (3) can be used to drive the filter screen (2) to shake and swing, and can also be used to assemble and disassemble the filter screen (2). The detachable transmission assembly (3) includes a gear ring (31) rotatably connected to the periphery of the feed inlet. The periphery of the gear ring (31) is meshed with a plurality of gears (32) arranged in a ring array. A rotating shaft (33) is fixedly connected in the mounting shaft hole of each gear (32). A support seat (34) is rotatably connected to the bottom end of each rotating shaft (33). The support seat (34) is fixedly connected to the outside of the feed inlet. The bottom end of one of the rotating shafts (33) extends to the bottom of the support seat (34) and is fixedly connected to the output shaft of the drive motor (310).

2. The copper concentrate dewatering device according to claim 1, characterized in that, The top extension of the rotating shaft (33) is fixedly connected to a turntable (35), and a push-pull rod (351) is rotatably connected to the edge of the surface of the turntable (35). The top of the other end of the push-pull rod (351) is rotatably connected to a rotating column (36), and a support block (37) is fixedly connected to the outside of the rotating column (36).

3. The copper concentrate dewatering device according to claim 2, characterized in that, A gap of 3mm is reserved between the bottom end of the support block (37) and the top end of the push-pull rod (351).

4. A copper concentrate dewatering device according to claim 3, characterized in that, Each of the support blocks (37) has a sleeve block (38) movably attached to its top. Each sleeve block (38) is fitted onto the outside of the rotating column (36), and one end of each sleeve block (38) is fixed to the outside of the filter screen (2).

5. A copper concentrate dewatering device according to claim 4, characterized in that, The top of each sleeve (38) is also provided with a hand-tightening nut (39) threaded to the outside of the rotating column (36).