A kind of insulation board processing insulating layer brush device

CN224657218UActive Publication Date: 2026-08-21GUANGDE HUACHANG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202521667511.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-06
Publication Date
2026-08-21
Estimated Expiration
2035-08-06

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种绝缘板加工隔热层滚刷装置,以解决上述背景技术提出的绝缘板上的灰尘会在刷辊进行隔热涂料涂抹时,影响隔热涂料的附着,进而导致隔热涂料无法均匀涂在绝缘板上的问题

Benefits of technology

[0018] This utility model provides a roller brush device for processing the heat insulation layer of an insulating board. A power motor drives the brush roller to rotate through a first transmission mechanism. In conjunction with a conveying device that moves the insulating board body, the heat insulation coating can be evenly applied to the insulating board body, achieving rapid coating. The power motor drives the power shaft to rotate through a second transmission mechanism, which in turn drives the rotating plate to rotate. During the rotation of the rotating plate, the push-pull rod moves. As the push-pull rod moves along the slide groove in the push-pull frame, it pulls the push-pull frame to move back and forth. The moving plate and wiping plate connected to the push-pull frame move synchronously. The reciprocating wiping plate and the wiping cloth on it wipe the upper surface of the insulating board body back and forth, preventing dust adhering to the insulating board body from affecting the coating of the heat insulation coating.

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Abstract

The utility model discloses an insulating plate processing heat insulation layer rolling brush device belongs to insulating plate processing technical field, a kind of insulating plate processing heat insulation layer rolling brush device, including conveying device, brush roll, power motor, conveying device is used to transport insulating plate body, brush roll is rotatably installed on conveying device upside, brush roll all with the heat insulation paint for smearing on insulating plate body are wrapped on, first transmission mechanism, second transmission mechanism are provided at conveying device, and the output end of brush roll and power motor is connected by first transmission mechanism transmission;The upside of conveying device is provided with power shaft, and the rotary plate of synchronous rotation of being inserted with power shaft connector is set. The utility model provides a kind of insulating plate processing heat insulation layer rolling brush device, can drive wiping plate reciprocating movement, and reciprocating wiping plate and its wiping cloth on the upper surface of insulating plate body will reciprocating wiping, avoid the dust attached on insulating plate body to influence the smearing work of heat insulation paint.
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Description

Technical Field

[0001] This utility model belongs to the field of insulation board processing technology, and specifically relates to a roller brush device for processing the heat insulation layer of insulation board. Background Technology

[0002] Insulating boards, also known as insulating mats, insulating pads, insulating sheets, or insulating blankets, are widely used in substations, power plants, power distribution rooms, laboratories, and for live-line work in the field.

[0003] In the processing of insulating boards, to improve their thermal insulation performance, a thermal insulation coating is typically applied. Currently, this application is usually done by a brush roller. However, during processing and handling, dust adheres to the insulating boards. This dust affects the adhesion of the thermal insulation coating when it is applied by the brush roller, resulting in uneven application and affecting the insulation performance. Therefore, this application proposes a brush roller device for processing the thermal insulation layer of insulating boards. Utility Model Content

[0004] The purpose of this utility model is to provide a roller brush device for processing the heat insulation layer of an insulating board, so as to solve the problem mentioned in the background art that dust on the insulating board will affect the adhesion of the heat insulation coating when the brush roller applies the heat insulation coating, thus causing the heat insulation coating to be unable to be evenly applied to the insulating board.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a roller brush device for processing heat insulation layer on insulating board, comprising a conveying device, a brush roller, and a power motor. The conveying device is used to transport the insulating board body. The brush roller is rotatably mounted on the upper side of the conveying device. The brush roller is coated with heat insulation coating for applying to the insulating board body. The conveying device is provided with a first transmission mechanism and a second transmission mechanism. The brush roller and the output end of the power motor are connected through the first transmission mechanism.

[0006] The upper side of the conveying device is provided with a power shaft, a rotating plate that is inserted into the power shaft and rotates synchronously, a push-pull rod inserted into the end of the rotating plate away from the power shaft, a push-pull frame inserted into the push-pull rod, a moving plate connected to the push-pull frame, a wiping plate connected to the moving plate, and a wiping cloth installed at the bottom of the wiping plate.

[0007] The power shaft and the power motor are connected by a second transmission mechanism.

[0008] Preferably, the first transmission mechanism includes a first bevel gear and a second bevel gear. The first bevel gear is mounted on the brush roller, and the first bevel gear and the second bevel gear are connected by gear meshing. The second bevel gear is mounted on the output shaft of the power motor.

[0009] Preferably, the push-pull frame is provided with a sliding groove, which is perpendicular to the moving direction of the push-pull frame, and the sliding groove is slidably engaged with the push-pull rod.

[0010] Preferably, the second transmission mechanism includes a mounting base mounted on the second bevel gear, a third bevel gear inserted into the mounting base, a fourth bevel gear connected to the third bevel gear through tooth meshing, and a power shaft inserted into the fourth bevel gear.

[0011] Preferably, there are two third bevel gears, and the two third bevel gears are arranged in a circumferential array around the center line of the power shaft.

[0012] Preferably, the upper side of the conveying device is provided with a first track and a second track, and a first slider that is slidably engaged is provided in the first track. The first slider is installed on the push-pull frame.

[0013] Preferably, there are two first tracks, and the two first tracks are located on both sides of the push-pull frame.

[0014] Preferably, a second slider with sliding fit is provided in the second track, and the second slider is connected to the movable plate.

[0015] Preferably, a plurality of connecting plates are provided between the movable plate and the wiping plate, and the movable plate and the wiping plate are fixedly connected by the connecting plates.

[0016] Preferably, the conveying device is equipped with a debris pusher plate and a drive motor. The debris pusher plate is located under the wiping cloth, and the drive motor is connected to the debris pusher plate. A suction pump is provided at the conveying device.

[0017] Beneficial effects:

[0018] This utility model provides a roller brush device for processing the heat insulation layer of an insulating board. A power motor drives the brush roller to rotate through a first transmission mechanism. In conjunction with a conveying device that moves the insulating board body, the heat insulation coating can be evenly applied to the insulating board body, achieving rapid coating. The power motor drives the power shaft to rotate through a second transmission mechanism, which in turn drives the rotating plate to rotate. During the rotation of the rotating plate, the push-pull rod moves. As the push-pull rod moves along the slide groove in the push-pull frame, it pulls the push-pull frame to move back and forth. The moving plate and wiping plate connected to the push-pull frame move synchronously. The reciprocating wiping plate and the wiping cloth on it wipe the upper surface of the insulating board body back and forth, preventing dust adhering to the insulating board body from affecting the coating of the heat insulation coating. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the roller brush device for processing the heat insulation layer of the insulating board in this utility model;

[0020] Figure 2This is a rear view of the roller brush device for processing the heat insulation layer of the insulating board in this utility model;

[0021] Figure 3 This is a top view of the roller brush device for processing the heat insulation layer of the insulating board in this utility model;

[0022] Figure 4 This is a right view of the roller brush device for processing the heat insulation layer of the insulating board in this utility model;

[0023] Figure 5 This is a schematic diagram of the internal structure of the roller brush device for processing the heat insulation layer of the insulating board in this utility model.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. Conveying device; 2. Insulating plate body; 3. Brush roller; 4. First bevel gear; 5. Second bevel gear; 6. Power motor; 7. Mounting base; 8. Third bevel gear; 9. Fourth bevel gear; 10. Power shaft; 11. Rotating plate; 12. Push-pull rod; 13. Push-pull frame; 14. Moving plate; 15. Wiping plate; 16. Wiping cloth; 17. Debris pusher; 18. Suction pump; 19. First track; 20. Second track. Detailed Implementation

[0026] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.

[0027] like Figures 1-5 As shown in the figure, this utility model provides a roller brush device for processing the heat insulation layer of an insulating board, including a conveying device 1, a brush roller 3, and a power motor 6. The conveying device 1 is used to transport the insulating board body 2. The brush roller 3 is rotatably mounted on the upper side of the conveying device 1. The brush roller 3 is coated with heat insulation paint for application onto the insulating board body 2. The heat insulation paint is a liquid paint. The conveying device 1 is provided with a first transmission mechanism and a second transmission mechanism. The output end of the brush roller 3 and the power motor 6 are connected through the first transmission mechanism. The power motor 6 can drive the brush roller 3 to rotate through the first transmission mechanism. In conjunction with the conveying device 1 that drives the insulating board body 2 to move, the heat insulation paint can be evenly applied onto the insulating board body 2.

[0028] Specifically, the first transmission mechanism includes a first bevel gear 4 and a second bevel gear 5. The first bevel gear 4 is mounted on the brush roller 3, and the first bevel gear 4 and the second bevel gear 5 are connected by gear meshing. The second bevel gear 5 is mounted on the output shaft of the power motor 6. The first bevel gear 4 and the brush roller 3, and the second bevel gear 5 and the output shaft of the power motor 6 can all be connected by common flat keys or keyways, so that synchronous rotation between the two connected can be achieved.

[0029] Before applying the heat-insulating coating to the insulating board body 2, the brush roller 3 needs to ensure that the outer surface of the insulating board body 2 is clean to avoid dust on the outer surface of the insulating board body 2 affecting the adhesion of the insulating material on the insulating board body 2. Therefore, a power shaft 10, a rotating plate 11 that is inserted into the power shaft 10 and rotates synchronously, a push-pull rod 12 inserted into the end of the rotating plate 11 away from the power shaft 10, a push-pull frame 13 that is inserted into the push-pull rod 12, a moving plate 14 connected to the push-pull frame 13, a wiping plate 15 connected to the moving plate 14, and a wiping cloth 16 installed at the bottom of the wiping plate 15 are provided on the upper side of the conveying device 1.

[0030] Specifically, a sliding groove is provided inside the push-pull frame 13. The sliding groove is perpendicular to the moving direction of the push-pull frame 13, and the sliding groove is in sliding cooperation with the push-pull rod 12.

[0031] More specifically, the power shaft 10 and the power motor 6 are connected by a second transmission mechanism. The power motor 6 drives the power shaft 10 to rotate through the second transmission mechanism, which in turn drives the rotating plate 11 to rotate. During the rotation of the rotating plate 11, it pulls the push-pull rod 12 to move. While the push-pull rod 12 moves along the slide groove in the push-pull frame 13, it pulls the push-pull frame 13 to move back and forth. The moving plate 14 and the wiping plate 15 connected to the push-pull frame 13 move synchronously. The wiping plate 15 and the wiping cloth 16 on it move back and forth to wipe the upper surface of the insulating plate body 2, so as to prevent the dust attached to the insulating plate body 2 from affecting the application of the heat insulation coating.

[0032] For reference Figure 2 , Figure 3 The second transmission mechanism includes a mounting base 7 mounted on the second bevel gear 5, a third bevel gear 8 inserted into the mounting base 7, a fourth bevel gear 9 connected to the third bevel gear 8 through tooth meshing, a power shaft 10 inserted into the fourth bevel gear 9, and two third bevel gears 8 are provided, and the two third bevel gears 8 are arranged in a circumferential array around the center line of the power shaft 10.

[0033] By setting up components such as mounting base 7 and third bevel gear 8, the third bevel gear 8 will rotate synchronously with the second bevel gear 5. During the rotation, it will drive the fourth bevel gear 9 and the power shaft 10 to rotate, which can achieve a different rotation speed than the first bevel gear 4. This allows for easy adjustment of the frequency at which the wiping cloth 16 wipes the insulating board body 2, in conjunction with the work of the brush roller 3.

[0034] In order to guide the movement of the push-pull frame 13 and the moving plate 14, a first track 19 and a second track 20 are provided on the upper side of the conveying device 1. A first slider with sliding fit is provided in the first track 19. The first slider is installed on the push-pull frame 13. There are two first tracks 19, and the two first tracks 19 are located on both sides of the push-pull frame 13 respectively.

[0035] Specifically, a sliding block is provided within the second track 20, and the second block is connected to the moving plate 14. Several connecting plates are provided between the moving plate 14 and the wiping plate 15, and the moving plate 14 and the wiping plate 15 are fixedly connected through the connecting plates. The rotation of the brush roller 3 and the reciprocating movement of the wiping cloth 16 are both powered by the motor 6, which reduces the investment in power equipment and lowers the cost of power equipment.

[0036] To prevent dust on the wiping cloth 16 from causing secondary contamination to the insulating board body 2, a debris pusher 17 and a drive motor are provided on the conveying device 1. The debris pusher 17 is located under the wiping cloth 16, and the drive motor is connected to the debris pusher 17. The drive motor can drive the debris pusher 17 to rotate. When the debris pusher 17 rotates, it can push off the dust and hair adhering to the wiping cloth 16. In addition, a suction pump 18 is provided at the conveying device 1. The suction pump 18 can suck away the debris pushed away by the debris pusher 17 to prevent these debris from adhering to the conveying device 1.

[0037] It should be noted that,

[0038] In summary, this utility model embodiment provides a roller brush device for processing the heat insulation layer of an insulating board. The power motor 6 can drive the brush roller 3 to rotate through the first transmission mechanism. In conjunction with the conveying device 1 that drives the insulating board body 2 to move, the heat insulation coating can be evenly applied to the insulating board body 2, realizing the rapid application of the heat insulation coating.

[0039] The power motor 6 drives the power shaft 10 to rotate through the second transmission mechanism, which in turn drives the rotating plate 11 to rotate. During the rotation of the rotating plate 11, it pulls the push-pull rod 12 to move. While the push-pull rod 12 moves along the slide groove in the push-pull frame 13, it pulls the push-pull frame 13 to move back and forth. The moving plate 14 and the wiping plate 15 connected to the push-pull frame 13 move synchronously. The wiping plate 15 and the wiping cloth 16 on it move back and forth to wipe the upper surface of the insulating plate body 2, so as to prevent the dust attached to the insulating plate body 2 from affecting the application of the heat insulation coating.

[0040] The above-disclosed embodiments are only a few specific examples of the present utility model. However, the embodiments of the present utility model are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the protection scope of the present utility model.

Claims

1. A roller brush device for processing heat insulation layer on insulating board, comprising a conveying device (1), a brush roller (3), and a power motor (6), characterized in that, The conveying device (1) is used to transport the insulating board body (2). The brush roller (3) is rotatably installed on the upper side of the conveying device (1). The brush roller (3) is covered with heat-insulating coating for applying to the insulating board body (2). The conveying device (1) is provided with a first transmission mechanism and a second transmission mechanism. The brush roller (3) is connected to the output end of the power motor (6) through the first transmission mechanism. The conveying device (1) is provided with a power shaft (10), a rotating plate (11) that is inserted into the power shaft (10) and rotates synchronously, a push-pull rod (12) inserted into the end of the rotating plate (11) away from the power shaft (10), a push-pull frame (13) that is inserted into the push-pull rod (12), a moving plate (14) connected to the push-pull frame (13), a wiping plate (15) connected to the moving plate (14), and a wiping cloth (16) installed at the bottom of the wiping plate (15); The power shaft (10) and the power motor (6) are connected by a second transmission mechanism.

2. The roller brush device for processing the heat insulation layer of an insulating board as described in claim 1, characterized in that, The first transmission mechanism includes a first bevel gear (4) and a second bevel gear (5). The first bevel gear (4) is mounted on the brush roller (3). The first bevel gear (4) and the second bevel gear (5) are connected by gear meshing. The second bevel gear (5) is mounted on the output shaft of the power motor (6).

3. The roller brush device for processing the heat insulation layer of an insulating board as described in claim 1, characterized in that, The push-pull frame (13) is provided with a sliding groove, which is perpendicular to the moving direction of the push-pull frame (13) and slides in cooperation with the push-pull rod (12).

4. The roller brush device for processing the heat insulation layer of an insulating board as described in claim 1, characterized in that, The second transmission mechanism includes a mounting base (7) mounted on the second bevel gear (5), a third bevel gear (8) inserted into the mounting base (7), a fourth bevel gear (9) connected to the third bevel gear (8) through tooth meshing, and a power shaft (10) inserted into the fourth bevel gear (9).

5. The roller brush device for processing the heat insulation layer of an insulating board as described in claim 4, characterized in that, There are two third bevel gears (8), and the two third bevel gears (8) are arranged in a circular array around the center line of the power shaft (10).

6. The roller brush device for processing the heat insulation layer of an insulating board as described in claim 1, characterized in that, The conveying device (1) is provided with a first track (19) and a second track (20) on its upper side. A first slider is provided in the first track (19) and is installed on the push-pull frame (13).

7. The roller brush device for processing the heat insulation layer of an insulating board as described in claim 6, characterized in that, There are two first tracks (19), and the two first tracks (19) are located on both sides of the push-pull frame (13).

8. The roller brush device for processing the heat insulation layer of an insulating board as described in claim 7, characterized in that, The second track (20) is provided with a sliding slider, which is connected to the movable plate (14).

9. The roller brush device for processing the heat insulation layer of an insulating board as described in claim 8, characterized in that, A plurality of connecting plates are provided between the movable plate (14) and the wiping plate (15), and the movable plate (14) and the wiping plate (15) are fixedly connected by the connecting plates.

10. The roller brush device for processing the heat insulation layer of an insulating board as described in claim 1, characterized in that, The conveying device (1) is equipped with a chip pusher plate (17) and a drive motor. The chip pusher plate (17) is located under the wiping cloth (16). The drive motor is connected to the chip pusher plate (17). The conveying device (1) is equipped with a suction pump (18).