A caulk remover defoaming device

By designing a defoaming and degassing device for grout that combines mechanical scraping and high-pressure rinsing, the problem of residues on the inner wall of the defoaming tank and the mixing paddle during grout production has been solved, achieving automated cleaning and efficient defoaming to ensure product quality.

CN224672148UActive Publication Date: 2026-08-25ANHUI TEMOND NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202521879612.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-01
Publication Date
2026-08-25
Estimated Expiration
2035-09-01

AI Technical Summary

Technical Problem

Grout sealant is prone to air bubbles during production and has strong viscosity, making it difficult to clean. In particular, residues on the inner wall of the degassing tank and the surface of the mixing paddle are difficult to remove completely, affecting product quality.

Method used

A defoaming device for grout sealant is designed, which uses a combination of mechanical scraping and high-pressure rinsing to clean the inner wall of the defoaming tank. The device utilizes a threaded rod and bevel gear transmission system to achieve automated detachment and cleaning of the stirring paddle, and combines a vacuum system to improve defoaming efficiency.

Benefits of technology

This process thoroughly cleans the inner wall of the degassing tank and the mixing paddle, preventing residual materials from contaminating the new batch of grout and ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of jointing agent defoaming device, specifically related to jointing agent defoaming technical field, including bottom plate, clean, long column drives C-type rod and scraper rod reciprocating rotation, scraper rod is close to defoaming tank inner wall, can directly scrape out jointing agent of viscosity residue on tank wall, while annular pipe and spray head reciprocating rotation with long column synchronously, high-pressure water flow transported by water inlet pipe is through multiple spray head omnibearing spray tank, cover the inner wall of defoaming tank, corner and the space after stirring paddle removal, form the collaborative cleaning of "mechanical scraping+high-pressure flushing", solve the problem that traditional manual cleaning is difficult to handle tank wall residue and dead angle, ensure that inner wall is without any viscous material residue, stirring paddle is removed from defoaming tank with cover plate one, after being removed from the limitation of tank closed space, can be directly exposed in operating area, facilitate operator to carry out thorough cleaning, need not in narrow tank groping operation, avoid residual material to cause pollution to new batch jointing agent.
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Description

Technical Field

[0001] This utility model relates to the field of defoaming and de-foaming technology of tile grout, specifically a defoaming and de-foaming device for tile grout. Background Technology

[0002] Tile grout is a high-molecular composite material (mainly composed of epoxy resin, polyurethane, etc.) used to fill gaps in tiles. After curing, it must have a smooth surface, no bubbles, and strong sealing properties. Otherwise, bubbles will cause water to enter the gaps, mold to grow, or the grout to fall off, affecting the quality of the decoration. During the production process of tile grout, air is easily mixed in during the mixing and stirring of raw materials, forming bubbles. Therefore, defoaming is a key process to ensure product quality.

[0003] After degassing, the grout sealant is highly adhesive and tends to remain on the inner wall of the degassing tank and the surface of the mixing paddle. Manual cleaning requires disassembling parts and wiping manually, which is not only time-consuming, but also makes it difficult to completely remove the residue in the dead corners of the tank wall, which can easily contaminate the next batch of materials.

[0004] Therefore, it is necessary to invent a defoaming and de-foaming device for tile grout. Utility Model Content

[0005] The purpose of this invention is to provide a defoaming and de-foaming device for tile grout, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a defoaming and de-foaming device for tile grout, comprising a base plate, a defoaming tank fixedly mounted on the top of the base plate, a C-shaped plate slidably mounted on the top of the base plate, a threaded rod rotatably mounted between the two side walls of the C-shaped plate, a horizontal plate threadedly mounted on the outer wall of the threaded rod, the horizontal plate slidably connected to one side of the C-shaped plate, a cover plate one and a cover plate two fixedly mounted on one side of the horizontal plate, a stirring paddle rotatably mounted at the bottom of the cover plate one, and an L-shaped plate two fixedly mounted on the top of the cover plate two. A top plate is fixedly provided on one side of the L-shaped plate. A half-face bevel gear is rotatably provided on one side of the L-shaped plate. A long shaft is rotatably provided between the top plate and the cover plate. A bevel gear and a bevel gear are fixedly provided on the outer wall of the long shaft. The half-face bevel gear is meshed with the bevel gear and the bevel gear. A long column is fixedly provided at the bottom of the bevel gear. Multiple C-shaped rods are fixedly provided on the outer wall of the long column. A scraper is fixedly provided on the outer wall of the end of the C-shaped rod. An annular tube is fixedly provided on the outer wall of the top of the long column. Multiple nozzles are provided in communication with the outer wall of the annular tube.

[0007] Preferably, a short column is fixedly provided at the bottom of the bevel gear three, and the short column passes through the cover plate two and is fixedly connected to the long column.

[0008] Preferably, a motor three is fixedly mounted on the top of the L-shaped plate two, and the output shaft of the motor three passes through the L-shaped plate two and is fixedly connected to the half-face bevel gear one.

[0009] Preferably, the top of the annular pipe is provided with a water inlet pipe, and the top of the cover plate two is provided with an arc-shaped groove, through which the water inlet pipe passes.

[0010] Preferably, a motor is fixedly mounted on the top of the C-shaped plate, and the output shaft of the motor passes through the C-shaped plate and is fixedly connected to the threaded rod.

[0011] Preferably, an L-shaped plate is fixedly provided on the top of the cover plate, and a motor is fixedly provided on the top of the L-shaped plate. The output shaft of the motor passes through the L-shaped plate and the cover plate and is fixedly connected to the stirring paddle.

[0012] Preferably, an electric push rod is fixedly provided on the top of the base plate, and the telescopic end of the electric push rod is fixedly connected to the C-shaped plate.

[0013] Preferably, a slider is fixedly provided on one side of the horizontal plate, and a groove is provided on one side of the C-shaped plate, with the slider slidably installed in the groove.

[0014] Preferably, the bottom of the C-shaped plate is fixedly provided with a second slider, and the top of the base plate is provided with a second groove, and the second slider is slidably installed in the second groove.

[0015] Preferably, a connecting rod is fixedly provided on the outer wall of the top end of the long column, and both ends of the connecting rod are fixedly connected to the annular tube. A connecting plate is fixedly provided between the first cover plate and the second cover plate. A discharge pipe is provided at the bottom of the degassing tank, and the discharge pipe penetrates the bottom plate.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. During cleaning, the long column drives the C-shaped rod and scraper to rotate back and forth. The scraper is in close contact with the inner wall of the deaerator, which can directly scrape off the sticky residual sealant on the tank wall. At the same time, the ring pipe and the nozzle rotate back and forth synchronously with the long column. The high-pressure water flow delivered through the water inlet pipe sprays the inside of the tank in all directions through multiple nozzles, covering the inner wall, corners and space after the agitator is removed. This forms a synergistic cleaning of "mechanical scraping + high-pressure rinsing", which solves the problem of tank wall residue and dead corners that are difficult to handle by traditional manual cleaning, and ensures that there is no sticky material residue on the inner wall.

[0018] 2. After the agitator is removed from the degassing tank along with the cover, it is no longer restricted by the enclosed space inside the tank and can be directly exposed to the operating area. This allows operators to thoroughly clean it. Whether it is the sticky grout residue on the surface of the blades or the dead corners between the blades, it can be directly treated by rinsing with a high-pressure water gun or wiping with a special solvent. There is no need to fumble around in the narrow tank, which avoids contaminating the new batch of grout with residual materials. Attached Figure Description

[0019] Figure 1 A schematic diagram of the overall structure of this utility model;

[0020] Figure 2 A schematic diagram of the cover plate structure provided by this utility model;

[0021] Figure 3 A schematic diagram of the arc-shaped groove structure provided by this utility model;

[0022] Figure 4 Provided by this utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle.

[0023] In the diagram: 1. Base plate; 11. C-shaped plate; 12. Electric push rod; 13. Threaded rod; 131. Slide groove one; 14. Motor one; 15. Horizontal plate; 16. Cover plate one; 161. L-shaped plate one; 162. Motor two; 164. Agitator; 165. Deaeration tank; 166. Feed pipe; 17. Slide groove two; 18. Cover plate two; 181. Arc groove; 19. Connecting plate; 21. Motor three; 211. L-shaped plate two; 212. Top plate; 22. Half-face bevel gear one; 23. Long shaft; 24. Bevel gear two; 25. Bevel gear three; 251. Short column; 252. Long column; 253. C-shaped rod; 254. Scraper rod; 26. Connecting rod; 27. Annular pipe; 28. Water inlet pipe; 29. ​​Nozzle. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example: Figures 1-4As shown, this utility model provides a defoaming and defoaming device for grout sealant, including a base plate 1. A defoaming tank 165 is fixedly mounted on the top of the base plate 1. A C-shaped plate 11 is slidably mounted on the top of the base plate 1. A threaded rod 13 is rotatably mounted between the two side walls of the C-shaped plate 11. A horizontal plate 15 is threadedly fitted onto the outer wall of the threaded rod 13. The horizontal plate 15 is slidably connected to one side of the C-shaped plate 11. A cover plate 16 and a cover plate 18 are fixedly mounted on one side of the horizontal plate 15. A stirring paddle 164 is rotatably mounted on the bottom of the cover plate 16. An L-shaped plate 211 is fixedly mounted on the top of the cover plate 211. A top plate 212 is fixedly mounted on one side of the L-shaped plate 211. A semi-beveled bevel gear 22 is rotatably provided on one side of the L-shaped plate 211. A long shaft 23 is rotatably provided between the top plate 212 and the cover plate 218. A bevel gear 24 and a bevel gear 3 25 are fixedly provided on the outer wall of the long shaft 23. The semi-beveled bevel gear 22 meshes with the bevel gear 24 and the bevel gear 3 25 respectively. A long column 252 is fixedly provided at the bottom of the bevel gear 3 25. A plurality of C-shaped rods 253 are fixedly provided on the outer wall of the long column 252. A scraper 254 is fixedly provided on the outer wall of the end of the C-shaped rod 253. An annular tube 27 is fixedly provided on the outer wall of the top of the long column 252. A plurality of nozzles 29 are provided in communication with the outer wall of the annular tube 27.

[0026] Furthermore, a short column 251 is fixedly provided at the bottom of the bevel gear 25, and the short column 251 passes through the cover plate 2 18 and is fixedly connected to the long column 252.

[0027] Furthermore, a motor 21 is fixedly mounted on the top of the L-shaped plate 211, and the output shaft of the motor 21 passes through the L-shaped plate 211 and is fixedly connected to the half-face bevel gear 22.

[0028] Furthermore, the top of the annular pipe 27 is connected to a water inlet pipe 28, and the top of the cover plate 2 18 is provided with an arc-shaped groove 181. The water inlet pipe 28 passes through the arc-shaped groove 181. When the water pipe 28 reciprocates with the annular pipe 27, it will synchronously make arc-shaped reciprocating motion along the arc-shaped groove 181 at the top of the cover plate 2 18. Since the water inlet pipe 28 uses a long flexible pipe (such as a high-pressure corrugated pipe), its length has sufficient room for movement. During the reciprocating rotation, it can adapt to the arc trajectory by bending itself, avoiding entanglement due to changes in the rotation angle. At the same time, the curvature of the arc-shaped groove 181 matches the reciprocating rotation angle of the long column 252, limiting the swing range of the water inlet pipe 28, further ensuring that it remains smooth during movement and will not tangle or become knotted, thus ensuring a stable water supply to the annular pipe 27.

[0029] Furthermore, a motor 14 is fixedly mounted on the top of the C-shaped plate 11. The output shaft of the motor 14 passes through the C-shaped plate 11 and is fixedly connected to the threaded rod 13 to facilitate the rotation of the threaded rod 13.

[0030] Furthermore, an L-shaped plate 161 is fixedly provided on the top of the cover plate 16, and a motor 162 is fixedly provided on the top of the L-shaped plate 161. The output shaft of the motor 162 passes through the L-shaped plate 161 and the cover plate 16 and is fixedly connected to the stirring paddle 164 to facilitate the rotation of the stirring paddle 164.

[0031] Furthermore, an electric push rod 12 is fixedly provided on the top of the base plate 1, and the telescopic end of the electric push rod 12 is fixedly connected to the C-shaped plate 11 to facilitate the forward and backward movement of the C-shaped plate 11.

[0032] Furthermore, a slider is fixedly provided on one side of the horizontal plate 15, and a groove 131 is provided on one side of the C-shaped plate 11. The slider is slidably installed in the groove 131 to facilitate the stable sliding of the horizontal plate 15.

[0033] Furthermore, a second slider is fixedly provided at the bottom of the C-shaped plate 11, and a second groove 17 is provided at the top of the base plate 1. The second slider is slidably installed in the second groove 17 to facilitate the stable sliding of the C-shaped plate 11.

[0034] Furthermore, a connecting rod 26 is fixedly provided on the outer wall of the top end of the long column 252. Both ends of the connecting rod 26 are fixedly connected to the annular tube 27. A connecting plate 19 is fixedly provided between the first cover plate 16 and the second cover plate 18. A discharge pipe 166 is provided at the bottom of the defoaming tank 165. The discharge pipe 166 passes through the bottom plate 1. An electromagnetic valve is provided on the discharge pipe 166. After the defoaming process is completed, the electromagnetic valve is opened. Under the assistance of gravity and the stirring paddle 164, the defoamed sealant is accurately discharged into the subsequent filling equipment (such as a hose filling machine) along the discharge pipe 166. After the discharge is completed, the electromagnetic valve is automatically closed to ensure that the defoaming tank 165 remains sealed before the next use.

[0035] Working principle: When using this solution, first pour the grout into the degassing tank 165, then start the motor 14 to rotate forward, which in turn drives the threaded rod 13 to rotate, causing the horizontal plate 15 to slide down along the groove 131 of the C-shaped plate 11, so that the cover plate 16 covers the top of the degassing tank 165, forming a sealed cavity. The motor 162 on the cover plate 16 starts, driving the stirring paddle 164 to rotate inside the degassing tank 165. Through mechanical shearing force, large bubbles in the grout are broken into small bubbles, while promoting material flow and causing bubbles to migrate to the surface. Simultaneously, the degassing tank 165 can be connected to an external vacuum system, forming a negative pressure environment inside the sealed cavity. Under low pressure, the bubbles expand and burst rapidly. The gas generated by the bursting is promptly extracted by the vacuum system to prevent secondary dissolution into the grout, thus improving the thoroughness of degassing.

[0036] When it is necessary to clean the inner wall of the degassing tank 165, the motor 14 can be restarted in reverse, which in turn drives the threaded rod 13 in reverse, causing the horizontal plate 15 to slide upward along the groove 131 of the C-shaped plate 11, so that the cover plate 16 is disengaged from the degassing tank 165, and then the stirring paddle 164 is moved out of the degassing tank 165. Then the electric push rod 12 can be started, which drives the C-shaped plate 11, cover plate 16, and cover plate 18 to move forward until the cover plate 18 is moved directly above the degassing tank 165. Then the motor 14 is started in the forward direction, which drives the threaded rod 13 to rotate, causing the horizontal plate 15 to move downward, and then the cover plate 18 to close on the top of the degassing tank 165.

[0037] Then, motor 321 is started, and its output shaft drives half-face bevel gear 122 to rotate. Since half-face bevel gear 122 meshes with bevel gear 24 and bevel gear 325 respectively, it will alternately drive bevel gear 24 and bevel gear 325 to rotate, thereby causing long shaft 23 and short column 251 to reciprocate, which in turn drives long column 252 and connecting rod 26 to reciprocate, further driving annular pipe 27 and nozzle 29 to reciprocate. After the external water source enters annular pipe 27 through water inlet pipe 28, water inlet pipe 28 will make arc reciprocating motion synchronously along the arc groove 181 on the top of cover plate 218 when it reciprocates with annular pipe 27. Since water inlet pipe 28 uses a long flexible pipe (such as high pressure resistant corrugated pipe), The pipe (252) has sufficient length for movement. During reciprocating rotation, it can bend to adapt to the arc trajectory, avoiding entanglement due to changes in rotation angle. At the same time, the curvature of the arc groove 181 matches the reciprocating rotation angle of the long column 252, limiting the swing range of the water inlet pipe 28 and further ensuring that it remains smooth during movement without knotting or entanglement. High-pressure water is sprayed onto the inner wall of the defoaming tank 165 through the nozzle 29 to achieve all-round spray cleaning. Meanwhile, when the long column 252 reciprocates, it will drive the C-shaped rod 253 and scraper 254 to rotate. The scraper 254 is in close contact with the inner wall of the defoaming tank 165 to scrape off the sticky residual sealant, ensuring that the inner wall is clean and residue-free.

[0038] After the stirring paddle 164 is removed from the degassing tank 165 along with the cover plate 16, it is freed from the confinement of the enclosed space inside the tank and can be directly exposed to the operating area, making it convenient for operators to thoroughly clean it. Whether it is the sticky grout residue on the surface of the paddle blades or the dead corners between the blades, it can be directly treated by rinsing with a high-pressure water gun or wiping with special solvents, without having to fumble around in the narrow tank, thus avoiding contamination of the new batch of grout by residual materials.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A defoaming and de-foaming device for tile grout, comprising a base plate (1), characterized in that: A degassing tank (165) is fixedly mounted on the top of the base plate (1). A C-shaped plate (11) is slidably mounted on the top of the base plate (1). A threaded rod (13) is rotatably mounted between the two side walls of the C-shaped plate (11). A horizontal plate (15) is threadedly mounted on the outer wall of the threaded rod (13). The horizontal plate (15) is slidably connected to one side of the C-shaped plate (11). A cover plate one (16) and a cover plate two (18) are fixedly mounted on one side of the horizontal plate (15). A stirring paddle (164) is rotatably mounted on the bottom of the cover plate one (16). An L-shaped plate two (211) is fixedly mounted on the top of the cover plate two (18). A top plate (212) is fixedly mounted on one side of the L-shaped plate two (211). A top plate (212) is rotatably mounted on one side of the L-shaped plate two (211). A semi-face bevel gear one (22) is provided. A long shaft (23) is rotatably provided between the top plate (212) and the cover plate two (18). A bevel gear two (24) and a bevel gear three (25) are fixedly provided on the outer wall of the long shaft (23). The semi-face bevel gear one (22) is meshed with the bevel gear two (24) and the bevel gear three (25) respectively. A long column (252) is fixedly provided at the bottom of the bevel gear three (25). A plurality of C-shaped rods (253) are fixedly provided on the outer wall of the long column (252). A scraper (254) is fixedly provided on the outer wall of the end of the C-shaped rod (253). An annular tube (27) is fixedly provided on the outer wall of the top of the long column (252). A plurality of nozzles (29) are provided in communication with the outer wall of the annular tube (27).

2. The defoaming and de-foaming device for tile grout according to claim 1, characterized in that: The bottom of the bevel gear three (25) is fixedly provided with a short column (251), which penetrates the cover plate two (18) and is fixedly connected to the long column (252).

3. The defoaming and de-foaming device for tile grout according to claim 1, characterized in that: The top of the L-shaped plate 2 (211) is fixedly provided with a motor 3 (21), and the output shaft of the motor 3 (21) passes through the L-shaped plate 2 (211) and is fixedly connected to the half-face bevel gear 1 (22).

4. The defoaming and de-foaming device for tile grout according to claim 1, characterized in that: The top of the annular pipe (27) is connected to a water inlet pipe (28), and the top of the cover plate (18) is provided with an arc-shaped groove (181), through which the water inlet pipe (28) passes.

5. The defoaming and de-foaming device for tile grout according to claim 1, characterized in that: A motor (14) is fixedly mounted on the top of the C-shaped plate (11). The output shaft of the motor (14) passes through the C-shaped plate (11) and is fixedly connected to the threaded rod (13).

6. The defoaming and de-foaming device for tile grout according to claim 1, characterized in that: The top of the cover plate (16) is fixedly provided with an L-shaped plate (161), and the top of the L-shaped plate (161) is fixedly provided with a motor (162). The output shaft of the motor (162) passes through the L-shaped plate (161) and the cover plate (16) and is fixedly connected to the stirring paddle (164).

7. The defoaming and de-foaming device for tile grout according to claim 1, characterized in that: An electric push rod (12) is fixedly provided on the top of the base plate (1), and the telescopic end of the electric push rod (12) is fixedly connected to the C-shaped plate (11).

8. The defoaming and de-foaming device for tile grout according to claim 1, characterized in that: A slider is fixedly provided on one side of the horizontal plate (15), and a groove (131) is provided on one side of the C-shaped plate (11). The slider is slidably installed in the groove (131).

9. The defoaming and de-foaming device for tile grout according to claim 1, characterized in that: The bottom of the C-shaped plate (11) is fixedly provided with a slider two, and the top of the base plate (1) is provided with a groove two (17), and the slider two is slidably installed in the groove two (17).

10. The defoaming and de-foaming device for tile grout according to claim 1, characterized in that: A connecting rod (26) is fixedly provided on the outer wall of the top end of the long column (252). Both ends of the connecting rod (26) are fixedly connected to the annular pipe (27). A connecting plate (19) is fixedly provided between the first cover plate (16) and the second cover plate (18). A discharge pipe (166) is provided at the bottom of the degassing tank (165). The discharge pipe (166) penetrates the bottom plate.