A clogging-resistant air filter element suitable for use in high concentration dust environments

Abstract

The utility model discloses a kind of clogging-resistant air filter element suitable for high-concentration dust environment, including filter core fixing seat, dustproof structure, main filtration structure and activated carbon filtration structure;The front end of the filter core fixing seat is provided with installation site, and dustproof structure is fixed at installation site;The top of the filter core fixing seat is provided with first fixed position and second fixed position, and main filtration structure is fixed on first fixed position by plug-in structure, activated carbon filtration structure is fixed on second fixed position by plug-in structure.The utility model carries out preliminary interception using coarse filter screen, secondary filtration is carried out by fine filter screen assembly, and then fine dust is filtered by the fine fiber non-woven fabric layer of main filtration structure, this multistage progressive filtration mode can effectively disperse dust load, prevent particulate matter from gathering in single filtration layer quickly, thereby greatly alleviate the plugging problem of filter core, prolong the service life in high-concentration dust environment.

Description

Technical Field

[0001] This utility model relates to an air filter element, specifically a clog-resistant air filter element suitable for high-concentration dust environments. Background Technology

[0002] In high-dust environments such as industrial production, wood processing, and mineral processing, air filters are crucial components for ensuring the normal operation of production equipment, maintaining a clean working environment, and protecting personnel health. However, traditional air filters used in such environments generally suffer from the following problems:

[0003] Traditional filter cartridges often employ single or two-stage filtration structures. Under the continuous impact of high-concentration dust, a large amount of particulate matter quickly accumulates on the surface of the filter media, causing a sharp increase in the filter cartridge's ventilation resistance and rapid saturation of its dust holding capacity, leading to blockage. This not only significantly shortens the filter cartridge replacement cycle and increases operating costs, but may also affect equipment efficiency or even cause malfunctions due to poor ventilation.

[0004] Many traditional filter cartridges use a single, wound or fixed encapsulated structure, making them either non-removable or extremely inconvenient to disassemble. When dust accumulates on the filter surface and needs cleaning, often only simple external tapping or blowing can be performed, failing to thoroughly clean the inside of the filter cartridge, resulting in poor cleaning effectiveness. In the long run, incomplete cleaning will accelerate the degradation of filter cartridge performance, ultimately leading to its complete disposal and significant waste. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a clog-resistant air filter element suitable for high-concentration dust environments, so as to solve the problems existing in the background art.

[0006] The present invention provides a clog-resistant air filter suitable for high-concentration dust environments, which is achieved through the following technical solutions, including a filter element fixing base, a dustproof structure, a main filtration structure, and an activated carbon filtration structure.

[0007] The filter element holder has an installation position at its front end, and a dustproof structure is fixed at the installation position. The filter element holder has a first fixing position and a second fixing position above it. The main filter structure is fixed to the first fixing position through a plug-in structure, and the activated carbon filter structure is fixed to the second fixing position through a plug-in structure.

[0008] As a preferred technical solution, the dustproof structure includes a dustproof base and a fine filter assembly;

[0009] The dustproof seat has a coarse filter screen on the front, which performs preliminary filtration of dust. The fine filter screen is installed on the back of the dustproof seat. It performs preliminary filtration of air through the coarse filter screen and secondary filtration of air through the fine filter screen assembly, thereby achieving the effect of dust prevention.

[0010] As a preferred technical solution, the main filter plate structure includes a first insert plate and a fine fiber nonwoven fabric layer;

[0011] The fine fiber nonwoven fabric layer is disposed on the first insert plate and is used to filter fine dust; the first insert plate is inserted into the first fixed position through a plug-in structure.

[0012] As a preferred technical solution, the activated carbon filter structure includes a second insert plate and an activated carbon filter layer;

[0013] The activated carbon filter layer is disposed on the second insert plate, and the activated carbon filter layer adsorbs odors in the air; the second insert plate is inserted into the second fixed position through a plug-in structure.

[0014] As a preferred technical solution, the plug-in structure includes a plug-in block disposed on the first plug plate and the second plug plate, and a plug-in groove disposed on the first fixed position and the second fixed position.

[0015] The connector block is guided within the connector slot, thereby enabling the connector installation of the main filter plate structure and the activated carbon filter structure.

[0016] As a preferred technical solution, the fine filter assembly includes a connector and a fine filter disposed on the connector; the connector is inserted into the back of the dustproof seat to facilitate opening and cleaning of the interior of the dustproof seat.

[0017] The beneficial effects of this utility model are:

[0018] This invention employs a coarse filter for initial interception, a fine filter assembly for secondary filtration, and then a fine fiber nonwoven fabric layer in the main filter structure to filter fine dust. This multi-stage progressive filtration method can effectively disperse dust load and prevent particles from rapidly accumulating in a single filter layer, thereby greatly alleviating the problem of filter clogging and extending the service life in high-concentration dust environments.

[0019] Both the main filter structure and the activated carbon filter structure of this utility model are fixed by the cooperation of the plug-in block and the plug-in slot, making installation and disassembly simple; making daily cleaning or periodic replacement of the failed filter material very quick, greatly reducing maintenance costs and time. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the dustproof structure of this utility model.

[0024] Explanation of reference numerals in the attached figures

[0025] 1. Filter cartridge holder; 2. Dustproof structure; 3. Main filter structure; 4. Activated carbon filter structure; 5. Installation position; 6. First fixing position; 7. Second fixing position; 8. Dustproof seat; 9. Fine filter assembly; 10. Coarse filter; 11. First insert plate; 12. Fine fiber non-woven fabric layer; 13. Second insert plate; 14. Activated carbon filter layer; 15. Insertion block; 16. Insertion groove; 17. Connecting seat; 18. Fine filter. Detailed Implementation

[0026] All features disclosed in this specification, or all steps in all disclosed methods or processes, may be combined in any way, except for mutually exclusive features and / or steps.

[0027] like Figures 1-3 As shown, this utility model provides a clog-resistant air filter element suitable for high-concentration dust environments, comprising a filter element fixing base 1, a dustproof structure 2, a main filtration structure 3, and an activated carbon filtration structure 4.

[0028] The front end of the filter element fixing seat 1 is provided with an installation position 5, and the dustproof structure 2 is fixed at the installation position 5; the top of the filter element fixing seat 1 is provided with a first fixing position 6 and a second fixing position 7, and the main filter structure 3 is fixed to the first fixing position 6 through a plug-in structure, and the activated carbon filter structure 4 is fixed to the second fixing position 7 through a plug-in structure.

[0029] The dustproof structure 2 includes a dustproof seat 8 and a fine filter assembly 9;

[0030] The dustproof seat 8 has a coarse filter 10 on its front side, which performs preliminary filtration of dust. The fine filter seat is installed on the back of the dustproof seat 8. The coarse filter 10 performs preliminary filtration of air, and the fine filter assembly 9 performs secondary filtration of air, thereby achieving the effect of dust prevention.

[0031] The main filter plate structure includes a first insert plate 11 and a fine fiber nonwoven fabric layer 12.

[0032] The fine fiber nonwoven fabric layer 12 is disposed on the first insert plate 11 and is used to filter fine dust; the first insert plate 11 is inserted into the first fixed position 6 through a plug-in structure.

[0033] The activated carbon filter structure 4 includes a second insert plate 13 and an activated carbon filter layer 14.

[0034] The activated carbon filter layer 14 is disposed on the second insert plate 13, and the activated carbon filter layer 14 adsorbs odors in the air; the second insert plate 13 is inserted into the second fixed position 7 through a plug-in structure.

[0035] In order to realize the plug-in installation function, in this embodiment, the plug-in structure includes a plug-in block 15 disposed on the first plug plate 11 and the second plug plate 13, and a plug-in groove 16 disposed on the first fixing position 6 and the second fixing position 7.

[0036] The insertion block 15 is guided and positioned within the insertion slot 16, thereby enabling the insertion and installation of the main filter plate structure and the activated carbon filter structure 4.

[0037] In addition, the fine filter assembly 9 includes a connector 17 and a fine filter 18 disposed on the connector 17; the connector 17 is inserted into the back of the dustproof seat 8 so as to facilitate opening and cleaning of the inside of the dustproof seat 8.

[0038] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions conceived without inventive effort should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope defined in the claims.

Claims

1. A clog-resistant air filter element suitable for high-concentration dust environments, characterized in that, It includes a filter element holder (1), a dustproof structure (2), a main filtration structure (3), and an activated carbon filtration structure (4); The filter element fixing seat (1) has an installation position (5) at its front end, and the dustproof structure (2) is fixed at the installation position (5); the filter element fixing seat (1) has a first fixing position (6) and a second fixing position (7) above it, and the main filter structure (3) is fixed to the first fixing position (6) by a plug-in structure, and the activated carbon filter structure (4) is fixed to the second fixing position (7) by a plug-in structure.

2. The clogging-resistant air filter element suitable for high-concentration dust environments according to claim 1, characterized in that: The dustproof structure (2) includes a dustproof seat (8) and a fine filter assembly (9); The dustproof seat (8) is provided with a coarse filter screen (10) on the front side, which performs preliminary filtration of dust. The fine filter screen assembly is installed on the back side of the dustproof seat (8), which performs preliminary filtration of air through the coarse filter screen (10) and secondary filtration of air through the fine filter screen assembly (9), thereby achieving the effect of dust prevention.

3. The clogging-resistant air filter element suitable for high-concentration dust environments according to claim 1, characterized in that: The main filter structure includes a first insert plate (11) and a fine fiber nonwoven fabric layer (12); The fine fiber nonwoven fabric layer (12) is disposed on the first insert plate (11) and is used to filter fine dust; the first insert plate (11) is inserted into the first fixed position (6) through the plug-in structure.

4. The clogging-resistant air filter element suitable for high-concentration dust environments according to claim 3, characterized in that: The activated carbon filter structure (4) includes a second insert plate (13) and an activated carbon filter layer (14); The activated carbon filter layer (14) is disposed on the second insert plate (13) to adsorb odors in the air; the second insert plate (13) is inserted into the second fixed position (7) through a plug-in structure.

5. The clogging-resistant air filter element suitable for high-concentration dust environments according to claim 4, characterized in that: The plug-in structure includes a plug-in block (15) disposed on the first plug plate (11) and the second plug plate (13) and a plug-in slot (16) disposed on the first fixed position (6) and the second fixed position (7); The plug-in block (15) is guided and positioned in the plug-in groove (16) to realize the plug-in installation of the main filter structure and the activated carbon filter structure (4).

6. The clogging-resistant air filter element suitable for high-concentration dust environments according to claim 2, characterized in that: The fine filter assembly (9) includes a connector (17) and a fine filter (18) disposed on the connector (17).

7. The clogging-resistant air filter element suitable for high-concentration dust environments according to claim 6, characterized in that: The connecting seat (17) is inserted into the back of the dustproof seat (8) to facilitate opening and cleaning of the inside of the dustproof seat (8).

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