Vacuum emulsifying kettle for detecting weight change in real time

Abstract

The application provides a vacuum emulsifying pot for detecting weight change in real time, which comprises a frame body, an emulsifying pot arranged on the frame body, and a weight detection assembly arranged between the emulsifying pot and the frame body and used for detecting the total weight of the emulsifying pot. The frame body comprises a support plate, mounting holes arranged on the support plate, a plurality of support columns arranged on the support plate, and a positioning plate arranged between the plurality of support columns and below the support plate. The weight detection assembly is arranged on the positioning plate, and the emulsifying pot is matched to extend into the mounting holes and is arranged on the weight detection assembly. The weight detection assembly can be arranged to detect the total weight of the emulsifying pot in real time to monitor the weight change of materials in the pot, accurately pay attention to the emulsification of the materials, reduce product quality problems caused by inaccurate control of material proportioning or emulsification state, improve production stability and product qualification rate, reduce production loss and rework cost, and has a reasonable overall structure design, simple operation, low implementation cost, and is convenient for popularization and implementation.

Description

Technical Field

[0001] This application belongs to the field of cosmetic production technology, specifically relating to a vacuum emulsifying pot for real-time detection of weight changes. Background Technology

[0002] In existing technologies, vacuum emulsifying pots play a crucial role in cosmetic production. They provide a sealed and controllable environment for raw materials, enabling mixing, emulsification, and homogenization, ensuring product texture uniformity and stability. They are core equipment driving large-scale, standardized production in the industry, directly impacting product quality and production efficiency. However, current vacuum emulsifying pots on the market have significant shortcomings.

[0003] In existing technologies, a "pre-weighing verification" model is required before materials are added. This involves either manually transporting the materials to a re-weighing station for weight verification or pre-sorting bulk materials and weighing them individually. This not only consumes a lot of manpower and time, but also easily leads to material spillage and loss during handling. Furthermore, subdivision errors can cause the actual input ratio of each material to deviate from the formula requirements. If the accumulated errors exceed the allowable range, it may lead to the scrapping of the entire batch of products. At the same time, existing vacuum emulsifying pots lack real-time monitoring functions: the weight changes of materials in the tank cannot be obtained in real time during feeding, making it difficult to stop losses in time when feeding errors occur, resulting in raw material waste and extended production cycles; and the emulsification situation cannot be observed in real time, making it difficult to accurately determine the reaction endpoint, which can easily lead to incomplete or excessive emulsification, affecting product quality and causing economic losses to enterprises.

[0004] Therefore, in order to improve the efficiency, precision and quality stability of cosmetic production, and reduce costs and losses, there is an urgent need to make improvements. Utility Model Content

[0005] In order to solve the technical problem in the prior art that various materials need to be put into an emulsification tank for emulsification in the cosmetic production process, and that the weight changes in the emulsification tank need to be monitored in real time during the feeding and emulsification process, this application proposes a vacuum emulsification pot for real-time detection of weight changes.

[0006] This application adopts the following solution: a vacuum emulsifying pot for real-time detection of weight changes, including a frame, an emulsifying pot disposed on the frame, and a weight detection component disposed between the emulsifying pot and the frame, the weight detection component being used to detect the total weight of the emulsifying pot, the frame including a support plate, mounting holes disposed on the support plate, a plurality of support columns disposed on the support plate, and a positioning plate disposed between the plurality of support columns and located below the support plate, the weight detection component being mounted on the positioning plate, and the emulsifying pot being fitted into the mounting holes and mounted on the weight detection component.

[0007] In some feasible embodiments, the weight detection component includes a detector body, a load-bearing plate disposed on the detector body, and a positioning component disposed between the detector body and the positioning plate, wherein the emulsifying pot is mounted on the load-bearing plate.

[0008] In some feasible embodiments, the positioning component includes a positioning hole on the positioning plate and a positioning post on the detector body located at the position corresponding to the positioning hole. The positioning post can be inserted into the positioning hole to position the weight detection component on the positioning plate.

[0009] In some feasible embodiments, the positioning plate is covered with a buffer layer on the side near the emulsifying pot, and the buffer layer is made of rubber.

[0010] In some feasible embodiments, the support plate is provided with a plurality of fastening holes that communicate with the mounting holes at intervals along its circumference. Fastening bolts can be inserted into the fastening holes. When the emulsifying pot is matched and installed in the mounting hole, the fastening bolts can be inserted into the fastening holes and abut against the surface of the emulsifying pot to limit the swaying of the emulsifying pot relative to the support plate.

[0011] In some feasible embodiments, an anti-slip layer is adhered to the inner wall of the mounting hole along its circumference, and when the emulsifying pot is matched and disposed in the mounting hole, the outer periphery of the emulsifying pot is in contact with the anti-slip layer.

[0012] In some feasible embodiments, the top of the emulsifying pot is provided with a transparent window for the user to observe the inside of the emulsifying pot.

[0013] In some feasible embodiments, the emulsifying pot is provided with a plurality of lifting lugs at intervals along its circumference. The lifting lugs include a plurality of lifting plates at intervals along the circumference of the emulsifying pot, and lifting holes provided on the lifting plates.

[0014] Compared with the prior art, this application has the following beneficial effects:

[0015] This application provides a vacuum emulsifying pot for real-time weight change detection, comprising a frame, an emulsifying pot mounted on the frame, and a weight detection component positioned between the emulsifying pot and the frame. The weight detection component detects the total weight of the emulsifying pot. The frame includes a support plate, mounting holes on the support plate, multiple support columns on the support plate, and a positioning plate positioned between the support columns and below the support plate. The weight detection component is mounted on the positioning plate, and the emulsifying pot extends into the mounting holes and is mounted on the weight detection component. By incorporating the weight detection component, this application can monitor the total weight of the emulsifying pot in real time to track changes in the weight of the material inside, accurately monitor the emulsification process, reduce product quality issues caused by inaccurate material ratios or emulsification status control, improve production stability and product qualification rate, reduce production losses and rework costs, and features a reasonable overall structural design, simple operation, low implementation cost, and ease of promotion and implementation. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0017] Figure 1 This is a schematic diagram of the structure of a vacuum emulsifying pot for real-time detection of weight changes according to this application;

[0018] Figure 2 This is an exploded structural diagram of a vacuum emulsifying pot for real-time detection of weight changes according to this application.

[0019] Figure 3 This application Figure 2 A magnified view of a section at point A in the middle;

[0020] Figure 4 This is a structural schematic diagram of the frame of this application;

[0021] Figure 5 This is a structural schematic diagram of the weight detection component of this application. Detailed Implementation

[0022] Combination Figures 1 to 5 As shown, to further illustrate this technical solution, this application provides a vacuum emulsifying pot for real-time detection of weight changes, including a frame 1, an emulsifying pot 2 disposed on the frame 1, and a weight detection component 3 disposed between the emulsifying pot 2 and the frame 1. The weight detection component 3 is used to detect the total weight of the emulsifying pot 2. The frame 1 includes a support plate 10, mounting holes 13 disposed on the support plate 10, a plurality of support columns 11 disposed on the support plate 10, and a positioning plate 12 disposed between the plurality of support columns 11 and located below the support plate 10. The weight detection component 3 is mounted on the positioning plate 12, and the emulsifying pot 2 is matched and extended into the mounting holes 13 and mounted on the weight detection component 3.

[0023] This application provides a vacuum emulsifying pot for real-time weight change detection, comprising a frame, an emulsifying pot mounted on the frame, and a weight detection component positioned between the emulsifying pot and the frame. The weight detection component detects the total weight of the emulsifying pot. The frame includes a support plate, mounting holes on the support plate, multiple support columns on the support plate, and a positioning plate positioned between the support columns and below the support plate. The weight detection component is mounted on the positioning plate, and the emulsifying pot extends into the mounting holes and is mounted on the weight detection component. By incorporating the weight detection component, this application can monitor the total weight of the emulsifying pot in real time to track changes in the weight of the material inside, accurately monitor the emulsification process, reduce product quality issues caused by inaccurate material ratios or emulsification status control, improve production stability and product qualification rate, reduce production losses and rework costs, and features a reasonable overall structural design, simple operation, low implementation cost, and ease of promotion and implementation.

[0024] In actual implementation, after the emulsifying pot is inserted into the mounting hole, the weight detection component is directly mounted on the positioning plate. The positioning plate supports the weight detection component, and the emulsifying pot is mounted on the weight detection component, which effectively ensures that the emulsifying pot does not shift during vacuum emulsification, providing a stable benchmark for weight detection. When cosmetic production materials are added to the emulsifying pot, the total weight of the emulsifying pot increases with the increase of materials. The weight detection component (such as a weighing sensor) receives the pressure signal transmitted by the emulsifying pot in real time. During the emulsification process, if the materials undergo slight weight changes due to the reaction (such as water evaporation), or if materials need to be added, the weight detection component can continuously capture weight fluctuations and provide real-time feedback on the status of the materials in the pot.

[0025] In this embodiment, the weight detection component 3 includes a detector body 30, a load-bearing plate 31 disposed on the detector body 30, and a positioning component 32 disposed between the detector body 30 and the positioning plate 12. The emulsifying pot 2 is mounted on the load-bearing plate 31.

[0026] In actual implementation, during equipment installation, the positioning component 32 of the weight detection component is precisely aligned with the positioning plate 12 of the frame. This operation effectively ensures that the detector body 30 has no lateral displacement on the positioning plate 12, establishing a stable benchmark for subsequent weight detection. Subsequently, the bottom of the emulsifying pot 2 is placed stably on the supporting plate 31, and the emulsifying pot 2 is radially limited through the mounting holes 13 of the frame support plate 10 to prevent the emulsifying pot from shifting during vacuum emulsification and stirring. When cosmetic materials are added to the emulsifying pot 2, the total weight of the emulsifying pot (including the pot body and materials) is transferred to the supporting plate 31 through the bottom. The supporting plate 31 evenly transmits the weight load to the detector body 30 (which is equipped with a weighing sensor). The weight detection component (such as a weighing sensor) receives the pressure signal transmitted by the emulsifying pot in real time. During the emulsification process, if the material undergoes a slight weight change due to the reaction (such as water evaporation), or if materials need to be added, the weight detection component can continuously capture weight fluctuations and provide real-time feedback on the status of the materials in the pot. Meanwhile, the positioning component 32 always restricts the position of the detector body 30 to prevent the detector body from shifting due to vibration of the emulsifying pot or vacuum negative pressure, thus ensuring a stable load transmission path and accurate detection data.

[0027] In this embodiment, the positioning component 32 includes a positioning hole 320 on the positioning plate 12 and a positioning post 321 on the detector body 30 at the position corresponding to the positioning hole 320. The positioning post 321 can be inserted into the positioning hole 320 to position the weight detection component 3 on the positioning plate 12.

[0028] In this embodiment, a buffer layer is attached to the side of the positioning plate 12 near the emulsifying pot 2, and the buffer layer is made of rubber.

[0029] In actual implementation, during vacuum emulsification, the stirring device (such as a high-speed stirring paddle) inside the emulsification pot 2 will generate periodic vibrations, and the vibration energy will be transmitted to the positioning plate 12 through the bottom of the emulsification pot 2. At this time, the rubber buffer layer on the surface of the positioning plate 12 will absorb the vibration energy through its own elastic deformation (such as compression and rebound), which can convert the energy of the vibration wave into the elastic potential energy between molecules, reducing the transmission of vibration to the positioning plate 12 and other components of the frame (such as support columns 11 and support plates 10). This can effectively prevent the frame structure from loosening due to long-term vibration and the connection between the weight detection components 3 (such as detector body 30 and load-bearing plate 31) and the positioning plate 12 from wearing out.

[0030] In this embodiment, the support plate 10 is provided with a plurality of fastening holes 4 that communicate with the mounting holes 13 at intervals along its circumference. The fastening bolts 5 can be inserted into the fastening holes 4. When the emulsifying pot 2 is matched and installed in the mounting holes 13, the fastening bolts 5 can be inserted into the fastening holes 4 and abut against the surface of the emulsifying pot 2 to limit the swaying of the emulsifying pot 2 relative to the support plate 10.

[0031] In this embodiment, an anti-slip layer is adhered to the inner wall of the mounting hole 13 along its circumference. When the emulsifying pot 2 is matched and installed in the mounting hole 13, the outer periphery of the emulsifying pot 2 is in contact with the anti-slip layer.

[0032] In actual implementation, the anti-slip layer is made of silicone or rubber.

[0033] In this embodiment, the top of the emulsifying pot 2 is provided with a transparent window 6, which is used by the user to observe the inside of the emulsifying pot 2.

[0034] In this embodiment, the emulsifying pot 2 is provided with a plurality of lifting ears 7 at intervals along its circumference. The lifting ears 7 include a plurality of lifting plates 70 at intervals along the circumference of the emulsifying pot 2, and lifting holes 71 provided on the lifting plates 70.

[0035] This application provides a vacuum emulsifying pot for real-time weight change detection, comprising a frame, an emulsifying pot mounted on the frame, and a weight detection component positioned between the emulsifying pot and the frame. The weight detection component detects the total weight of the emulsifying pot. The frame includes a support plate, mounting holes on the support plate, multiple support columns on the support plate, and a positioning plate positioned between the support columns and below the support plate. The weight detection component is mounted on the positioning plate, and the emulsifying pot extends into the mounting holes and is mounted on the weight detection component. By incorporating the weight detection component, this application can monitor the total weight of the emulsifying pot in real time to track changes in the weight of the material inside, accurately monitor the emulsification process, reduce product quality issues caused by inaccurate material ratios or emulsification status control, improve production stability and product qualification rate, reduce production losses and rework costs, and features a reasonable overall structural design, simple operation, low implementation cost, and ease of promotion and implementation.

[0036] The above are merely embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A vacuum emulsifying pot for real-time detection of weight changes, characterized in that, The device includes a frame (1), an emulsifying pot (2) mounted on the frame (1), and a weight detection component (3) located between the emulsifying pot (2) and the frame (1). The weight detection component (3) is used to detect the total weight of the emulsifying pot (2). The frame (1) includes a support plate (10), a mounting hole (13) on the support plate (10), a plurality of support columns (11) on the support plate (10), and a positioning plate (12) located between the plurality of support columns (11) and below the support plate (10). The weight detection component (3) is mounted on the positioning plate (12), and the emulsifying pot (2) is fitted into the mounting hole (13) and mounted on the weight detection component (3).

2. The vacuum emulsifying pot for real-time weight change detection according to claim 1, characterized in that, The weight detection component (3) includes a detector body (30), a load-bearing plate (31) disposed on the detector body (30), and a positioning component (32) disposed between the detector body (30) and the positioning plate (12), and the emulsifying pot (2) is mounted on the load-bearing plate (31).

3. The vacuum emulsifying pot for real-time weight change detection according to claim 2, characterized in that, The positioning component (32) includes a positioning hole (320) on the positioning plate (12) and a positioning post (321) on the detector body (30) at the position corresponding to the positioning hole (320). The positioning post (321) can be inserted into the positioning hole (320) to position the weight detection component (3) on the positioning plate (12).

4. A vacuum emulsifying pot for real-time weight change detection according to claim 2, characterized in that, The positioning plate (12) has a buffer layer attached to the side near the emulsifying pot (2), and the buffer layer is made of rubber.

5. A vacuum emulsifying pot for real-time weight change detection according to claim 1, characterized in that, The support plate (10) is provided with a plurality of fastening holes (4) that communicate with the mounting hole (13) at intervals along its circumference. Fastening bolts (5) can be inserted into the fastening holes (4). When the emulsifying pot (2) is matched and installed in the mounting hole (13), the fastening bolts (5) can be inserted into the fastening holes (4) and abut against the surface of the emulsifying pot (2) to limit the swaying of the emulsifying pot (2) relative to the support plate (10).

6. A vacuum emulsifying pot for real-time weight change detection according to claim 1, characterized in that, An anti-slip layer is adhered to the inner wall of the mounting hole (13) along its circumference. When the emulsifying pot (2) is matched and placed in the mounting hole (13), the outer periphery of the emulsifying pot (2) is in contact with the anti-slip layer.

7. A vacuum emulsifying pot for real-time detection of weight changes according to claim 1, characterized in that, The emulsifying pot (2) is provided with a transparent window (6) on the top, which is used for the user to observe the inside of the emulsifying pot (2).

8. A vacuum emulsifying pot for real-time weight change detection according to claim 1, characterized in that, The emulsifying pot (2) is provided with a plurality of lifting ears (7) at intervals along its circumference. The lifting ears (7) include a plurality of lifting plates (70) at intervals along the circumference of the emulsifying pot (2) and lifting holes (71) provided on the lifting plates (70).

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