A chemical synthesis reactor for surface treatment special chemicals

Abstract

The application discloses a surface treatment special chemical synthesis reaction kettle, and belongs to the technical field of chemical synthesis reaction kettles. The surface treatment special chemical synthesis reaction kettle comprises a reaction kettle body, a kettle cover arranged at the top of the reaction kettle body, a metering mechanism arranged on one side of the reaction kettle body, a fixing frame fixedly connected between one side of the fixing frame and the reaction kettle body, a metering cylinder arranged above the fixing frame, a feeding hopper arranged at the top of the metering cylinder, a metering valve arranged at the bottom of the metering cylinder, a connecting pipe arranged at the bottom of the metering valve, one end of the connecting pipe in communication with the inside of the reaction kettle body, a plurality of heating plates arranged in the inside of the reaction kettle body, a discharging valve arranged on the front face of the reaction kettle body, and a stirring assembly arranged in the inside of the reaction kettle body. When the surface treatment special chemical synthesis reaction kettle is used, the content of chemicals can be rapidly metered in real time, the accuracy of chemical reactions is further ensured, the overall use effect of chemicals is ensured, and the practicability of the device is improved.

Description

Technical Field

[0001] This application relates to the field of chemical synthesis reactor technology, and in particular to a chemical synthesis reactor for surface treatment. Background Technology

[0002] Surface treatment chemicals are a class of chemical agents used to improve the surface properties of materials, enhance corrosion resistance, improve adhesion, or achieve specific functions. They are widely used in the automotive, aerospace, electronics, and construction industries.

[0003] The published patent document CN215028821U discloses an aluminum alloy surface treatment additive synthesis reactor, including a base, a flask for holding reactant raw materials, a support frame for supporting and connecting the various parts, and a motor for mixing the reactants. The base includes a telescopic rod installed on the bottom inner side of the base, which is connected to and controlled by a controller via a cable, and a support platform for placing and fixing the flask. A heating ring is provided inside the support platform to heat the reactants as needed. The base of this aluminum alloy surface treatment additive synthesis reactor has a support platform installed inside. The flask containing the reactants is placed behind the support platform. The telescopic rod lifts the support platform and the flask upwards, and the flask is sealed with a rubber stopper. An elastic lever, after being inserted, expands and returns to its original shape under its own elasticity, facilitating the stirring and mixing of the reactants. An auxiliary clamp slides along the support frame via a connecting sleeve, facilitating adjustments for test tubes of different shapes.

[0004] When using the above devices, it is impossible to quickly weigh and measure the additives to be reacted. It is necessary for staff to weigh them in another container. This adds an extra step to the process. During the transfer of additives, the overall quality may change, which may affect the accuracy of the overall reaction. Utility Model Content

[0005] To address the shortcomings of existing technologies, this application provides a surface treatment chemical synthesis reactor, which overcomes the deficiencies of existing technologies. It aims to solve the problem that existing devices cannot quickly weigh and measure the additives to be reacted, requiring operators to weigh them in a separate container. This adds an extra step during use, and the overall quality may change during the transfer of additives, affecting the accuracy of the overall reaction.

[0006] To achieve the above objectives, this application provides the following technical solution: a surface treatment chemical synthesis reactor, comprising a reactor body, a reactor lid on the top of the reactor body, a metering mechanism on one side of the reactor body, the metering mechanism including a fixing frame, one side of the fixing frame being fixedly connected to the reactor body, a metering cylinder above the fixing frame, a feed hopper at the top of the metering cylinder, a metering valve at the bottom of the metering cylinder, a connecting pipe at the bottom of the metering valve, one end of the connecting pipe being interconnected with the interior of the reactor body, multiple sets of heating plates inside the reactor body, a discharge valve on the front of the reactor body, and a stirring assembly inside the reactor body.

[0007] By adopting the above technical solution and setting up the reactor body, the chemicals to be synthesized are placed into the feed hopper during use. The metering valve below can cover the bottom of the metering cylinder, and the chemicals are measured inside the metering cylinder. After reaching the specified quantity, the metering valve can be opened, and the chemicals will directly enter the reactor body from the connecting pipe. Multiple heating plates located inside the reactor body can quickly heat the chemicals, and the internal stirring components can quickly stir them, further ensuring the efficiency of heating and mixing. After the reaction is completed, the chemicals will be output through the discharge valve. This setup allows for real-time and rapid measurement of the chemical content during use, further ensuring the accuracy of the chemical reaction, ensuring the overall effectiveness of the chemicals, and improving the practicality of the device.

[0008] As a preferred technical solution of this application, the stirring assembly includes a stirring motor, the output end of the stirring motor is provided with a drive shaft through the lid, a rotating sleeve is rotatably connected to the outside of the drive shaft, a connecting plate is provided on one side of the drive shaft, bevel gears are provided on the outside of the stirring motor and the drive shaft and on one side of the connecting plate, the three sets of bevel gears mesh with each other, and multiple sets of stirring plates are provided on the outside of the stirring motor and the drive shaft.

[0009] By adopting the above technical solution and setting up a stirring motor, during use, the stirring motor rotates the drive shaft while simultaneously rotating the rotating sleeve through a bevel gear. This drives multiple sets of external stirring plates to rotate, and the rotating sleeve and drive shaft rotate in opposite directions, further improving stirring efficiency, ensuring mixing efficiency, and enhancing the practicality of the device.

[0010] As a preferred technical solution of this application, a control panel is provided on one side of the reactor body, and the control panel is electrically connected to multiple sets of heating plates.

[0011] By adopting the above technical solution and setting up a control panel, the device is more convenient to operate during use, further improving its practicality.

[0012] As a preferred technical solution of this application, multiple sets of heating plates are installed on the inner wall of the reactor body, the distance between the multiple sets of heating plates is the same, and the multiple sets of heating plates are electrically connected to the control panel.

[0013] By adopting the above technical solution and setting up heating plates, multiple sets of heating plates are evenly distributed inside the reactor body, which can further improve the heating efficiency. At the same time, in conjunction with the stirring components, it can reduce the generation of local heat accumulation and improve the practicality of the device.

[0014] As a preferred technical solution of this application, the inner wall of the reactor body is provided with multiple sets of temperature sensors, and the multiple sets of temperature sensors are electrically connected to the control panel.

[0015] By adopting the above technical solution and setting a temperature sensor, the internal temperature data of the reactor body can be detected during use, ensuring that the internal temperature of the reactor body remains at a stable level at all times, thus improving the practicality of the device.

[0016] As a preferred technical solution of this application, the top of the feed hopper is provided with a top cover, and the top cover is rotatably connected to the feed hopper.

[0017] By adopting the above technical solution and setting a top cover, the metering mechanism can be protected during use, preventing external debris from entering the metering mechanism and the interior of the reaction vessel, thus further improving the practicality of the device.

[0018] As a preferred technical solution of this application, the bottom of the reactor body is provided with a support base, and the bottom of the support base is provided with multiple sets of casters.

[0019] By adopting the above technical solution and setting a support base, the load-bearing capacity of the device can be improved, and the device can be transported more conveniently, thus improving its practicality.

[0020] As a preferred technical solution of this application, the outer wall of the reactor body is provided with an observation window, and the interior of each of the multiple sets of stirring plates is provided with through holes.

[0021] By adopting the above technical solution and setting an observation window, the operator can detect the internal mixing of the reactor body from the outside during use. The through hole can make the stirring plate form a vortex effect inside the reactor body, further improving the stirring effect.

[0022] The beneficial effects of this application are: 1. By setting up the reactor body, during use, the chemicals to be synthesized are placed inside the feed hopper. The metering valve below can cover the bottom of the metering cylinder, and the chemicals are measured inside the metering cylinder. After reaching the specified quantity, the metering valve can be opened, and the chemicals will directly enter the reactor body from the connecting pipe. Multiple heating plates located inside the reactor body can quickly heat the chemicals, and the internal stirring components can quickly stir them, further ensuring the efficiency of heating and mixing. After the reaction is completed, the chemicals will be output through the discharge valve. This setup allows for real-time and rapid measurement of the chemical content during use, further ensuring the accuracy of the chemical reaction, ensuring the overall effectiveness of the chemicals, and improving the practicality of the equipment.

[0023] 2. By setting up a stirring motor, during use, the stirring motor rotates the drive shaft while simultaneously rotating the rotating sleeve via a bevel gear. This drives multiple sets of external stirring plates to rotate, and the rotating sleeve and drive shaft rotate in opposite directions, further improving stirring efficiency, ensuring mixing efficiency, and enhancing the practicality of the device. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a schematic diagram of the internal structure of this application; Figure 3 This is a schematic diagram of the metrology mechanism structure in this application; Figure 4 This is a schematic diagram of the stirring assembly structure of this application; Figure 5 This is a schematic diagram of the internal structure of the reactor body of this application.

[0025] In the diagram: 1. Reactor body; 101. Reactor cover; 102. Discharge valve; 103. Observation window; 2. Metering mechanism; 201. Fixing frame; 202. Metering cylinder; 203. Feed hopper; 204. Metering valve; 205. Connecting pipe; 206. Top cover; 3. Stirring assembly; 301. Stirring motor; 302. Drive shaft; 303. Rotating sleeve; 304. Connecting plate; 305. Bevel gear; 306. Stirring plate; 307. Through hole; 4. Heating plate; 5. Control panel; 6. Temperature sensor; 7. Support base; 701. Casters. Detailed Implementation

[0026] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0027] Reference Figure 1-5 A surface treatment chemical synthesis reactor includes a reactor body 1, a reactor cover 101 on top of the reactor body 1, a metering mechanism 2 on one side of the reactor body 1, a fixing frame 201 fixedly connected to one side of the reactor body 1, a metering cylinder 202 above the fixing frame 201, a feed hopper 203 at the top of the metering cylinder 202, a metering valve 204 at the bottom of the metering cylinder 202, a connecting pipe 205 at the bottom of the metering valve 204, one end of the connecting pipe 205 communicating with the interior of the reactor body 1, multiple heating plates 4 inside the reactor body 1, a discharge valve 102 on the front of the reactor body 1, and a stirring assembly 3 inside the reactor body 1. A control panel 5 is located on one side of the reactor body 1, and the control panel 5 is electrically connected to the multiple heating plates 4.

[0028] By configuring the reactor body 1, during use, the chemicals to be synthesized are placed inside the feed hopper 203. The metering valve 204 below can cover the bottom of the metering cylinder 202, allowing the chemicals to be metered inside. Once the specified quantity is reached, the metering valve 204 can be opened, and the chemicals will directly enter the reactor body 1 through the connecting pipe 205. Multiple heating plates 4 located inside the reactor body 1 can rapidly heat the chemicals, and the internal stirring assembly 3 can rapidly stir them, further ensuring the efficiency of heating and mixing. After the reaction is completed, the chemicals will be output through the discharge valve 102. This configuration allows for real-time and rapid metering of the chemical content during use, further ensuring the accuracy of the chemical reaction, the overall effectiveness of the chemicals, and improving the practicality of the device. The control panel 5 further enhances the convenience of operating the device during use, further improving its practicality.

[0029] Reference Figure 1-5The stirring assembly 3 includes a stirring motor 301. A drive shaft 302 is installed through the output end of the stirring motor 301 and extends through the vessel cover 101. A rotating sleeve 303 is rotatably connected to the outside of the drive shaft 302. A connecting plate 304 is provided on one side of the drive shaft 302. Bevel gears 305 are provided on the outside of the stirring motor 301, the drive shaft 302, and one side of the connecting plate 304. The three sets of bevel gears 305 mesh with each other. Multiple sets of stirring plates 306 are provided on the outside of both the stirring motor 301 and the drive shaft 302. Multiple sets of heating plates 4 are installed on the inner wall of the reactor body 1, with equal spacing between them. All sets of heating plates 4 are electrically connected to the control panel 5. A top cover 206 is provided on the top of the feed hopper 203, and the top cover 206 is rotatably connected to the feed hopper 203. By setting the stirring motor 301, in... During use, the stirring motor 301 rotates while the drive shaft 302 rotates, and the rotating sleeve 303 is continuously rotated by the bevel gear 305. This drives multiple sets of external stirring plates 306 to rotate, and the rotating sleeve 303 and the drive shaft 302 rotate in opposite directions, further improving the stirring efficiency, ensuring mixing efficiency, and enhancing the practicality of the device. By setting heating plates 4, multiple sets of heating plates 4 are evenly distributed inside the reactor body 1, which can further improve the heating efficiency. At the same time, in conjunction with the stirring assembly 3, it can reduce the generation of local heat accumulation, enhancing the practicality of the device. By setting the top cover 206, the metering mechanism 2 can be protected during use, preventing external debris from entering the metering mechanism 2 and the interior of the reactor body 1, further enhancing the practicality of the device.

[0030] Reference Figure 1-5 The inner wall of the reactor body 1 is equipped with multiple sets of temperature sensors 6, which are electrically connected to the control panel 5. By setting the temperature sensors 6, the internal temperature data of the reactor body 1 can be detected during use, ensuring that the internal temperature of the reactor body 1 remains stable at all times, thus improving the practicality of the device. A support base 7 is set at the bottom of the reactor body 1, and multiple sets of casters 701 are installed at the bottom of the support base 7. The support base 7 improves the load-bearing capacity of the device and makes it easier to transport, further enhancing its practicality. An observation window 103 is set on the outer wall of the reactor body 1, and through holes 307 are opened inside the multiple stirring plates 306. The observation window 103 allows the operator to detect the mixing situation inside the reactor body 1 from the outside during use, and the through holes 307 enable the stirring plates 306 to create a vortex effect inside the reactor body 1, further improving the stirring effect.

[0031] Working principle: By setting up the reactor body 1, during use, the chemicals to be synthesized are placed into the feed hopper 203. The metering valve 204 below can cover the bottom of the metering cylinder 202, allowing the chemicals to be metered inside. Once the specified quantity is reached, the metering valve 204 can be opened, and the chemicals will directly enter the reactor body 1 through the connecting pipe 205. Multiple heating plates 4 located inside the reactor body 1 can rapidly heat the chemicals, and the internal stirring assembly 3 can rapidly stir them, further ensuring efficient heating and mixing. After the reaction is complete, the chemicals will be discharged through the discharge valve. Outputting via 102 allows for real-time and rapid measurement of chemical content during use, further ensuring the accuracy of chemical reactions, the overall effectiveness of chemical use, and enhancing the practicality of the device. By incorporating a stirring motor 301, during operation, the motor rotates the drive shaft 302 while simultaneously rotating the rotating sleeve 303 via a bevel gear 305. This drives multiple sets of external stirring plates 306 to rotate, with the rotating sleeve 303 and drive shaft 302 rotating in opposite directions, further improving stirring efficiency, ensuring mixing efficiency, and enhancing the practicality of the device. Among them, by setting up the control panel 5, it is more convenient to operate the device during use, further improving the practicality of the device. By setting up the heating plate 4, multiple sets of heating plates 4 are evenly distributed inside the reactor body 1, which can further improve the heating efficiency. At the same time, in conjunction with the stirring component 3, the generation of local heat accumulation is reduced, improving the practicality of the device. Meanwhile, by setting temperature sensor 6, the internal temperature data of the reactor body 1 can be detected during use, ensuring that the internal temperature of the reactor body 1 remains at a stable level at all times, thus improving the practicality of the device. In addition, by setting the top cover 206, the metering mechanism 2 can be protected during use, preventing external debris from entering the metering mechanism 2 and the interior of the reactor body 1, further improving the practicality of the device; by setting the support base 7, the load-bearing capacity of the device can be improved, and the device can be more conveniently transported, further improving its practicality; by setting the observation window 103, the operator can detect the mixing situation inside the reactor body 1 from the outside during use, and the through hole 307 can make the stirring plate 306 form a vortex effect inside the reactor body 1, further improving the stirring effect.

[0032] The above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A surface treatment-specific chemical synthesis reactor, comprising a reactor body (1), characterized in that, The reactor body (1) is provided with a lid (101) on the top. A metering mechanism (2) is provided on one side of the reactor body (1). The metering mechanism (2) includes a fixing frame (201). One side of the fixing frame (201) is fixedly connected to the reactor body (1). A metering cylinder (202) is provided above the fixing frame (201). A feed hopper (203) is provided at the top of the metering cylinder (202). A metering valve (204) is provided at the bottom of the metering cylinder (202). A connecting pipe (205) is provided at the bottom of the metering valve (204). One end of the connecting pipe (205) is connected to the interior of the reactor body (1). Multiple heating plates (4) are provided inside the reactor body (1). A discharge valve (102) is provided on the front of the reactor body (1). A stirring assembly (3) is provided inside the reactor body (1).

2. The surface treatment chemical synthesis reactor according to claim 1, characterized in that, The stirring assembly (3) includes a stirring motor (301). The output end of the stirring motor (301) passes through the lid (101) and is provided with a drive shaft (302). A rotating sleeve (303) is rotatably connected to the outside of the drive shaft (302). A connecting plate (304) is provided on one side of the drive shaft (302). A bevel gear (305) is provided on the outside of the rotating sleeve (303) and the drive shaft (302) and on one side of the connecting plate (304). The three sets of bevel gears (305) mesh with each other. Multiple sets of stirring plates (306) are provided on the outside of the rotating sleeve (303) and the drive shaft (302).

3. The surface treatment chemical synthesis reactor according to claim 1, characterized in that, A control panel (5) is provided on one side of the reactor body (1), and the control panel (5) is electrically connected to multiple sets of heating plates (4).

4. The surface treatment chemical synthesis reactor according to claim 3, characterized in that, Multiple sets of heating plates (4) are installed on the inner wall of the reactor body (1), the distance between the multiple sets of heating plates (4) is the same, and the multiple sets of heating plates (4) are electrically connected to the control panel (5).

5. The surface treatment chemical synthesis reactor according to claim 3, characterized in that, The inner wall of the reactor body (1) is provided with multiple sets of temperature sensors (6), and the multiple sets of temperature sensors (6) are electrically connected to the control panel (5).

6. The surface treatment chemical synthesis reactor according to claim 1, characterized in that, The top of the feed hopper (203) is provided with a top cover (206), and the top cover (206) is rotatably connected to the feed hopper (203).

7. The surface treatment chemical synthesis reactor according to claim 1, characterized in that, The bottom of the reactor body (1) is provided with a support base (7), and the bottom of the support base (7) is provided with multiple sets of casters (701).

8. The surface treatment chemical synthesis reactor according to claim 2, characterized in that, The outer wall of the reactor body (1) is provided with an observation window (103), and the interior of the multiple sets of stirring plates (306) is provided with through holes (307).

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