A high bauxite treatment filtering device

By introducing anti-clogging components and dust collection components into the high-alumina bauxite filtration device, the problem of easy clogging of the screen plate is solved, realizing a highly efficient and continuous filtration process and environmentally friendly production.

CN224673113UActive Publication Date: 2026-08-25SHANDONG HONGXING ENVIRONMENTAL PROTECTION MATERIALS CO LTD
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Patent Information

Application Number
CN202522103471.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-08-25
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

In traditional high-alumina bauxite filtration devices, the screen plates are prone to clogging, leading to a decrease in filtration efficiency and requiring frequent shutdowns for cleaning, which affects production efficiency.

Method used

A high-alumina bauxite treatment filtration device with anti-clogging components was designed. The device uses a hollow shaft motor to drive the scraper and air bar to prevent the screen plate from clogging. The screen plate is cleaned by high-pressure gas backflushing and equipped with a dust collection component to prevent dust diffusion.

Benefits of technology

It effectively prevents screen plate clogging, ensures continuous and efficient operation of the filtration process, reduces downtime, improves production efficiency, and protects the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the bauxite processing field, specifically a kind of bauxite processing filtering device, including filter box, the upper end of the filter box is fixedly connected with hollow shaft motor, the upper end of the hollow shaft motor is connected with high pressure gas pipe by swivel joint, the inside of the filter box is fixedly connected with first sieve plate and second sieve plate respectively, the output shaft of the hollow shaft motor is provided with the anti-blocking component that prevents first sieve plate and second sieve plate from being blocked;The anti-blocking component includes hollow rod, the output shaft of the hollow shaft motor is fixedly connected with hollow rod, the hollow rod is rotatably connected with filter box, the outside of the hollow rod is fixedly connected with scraper rod, the outside of the hollow rod is fixedly connected with vent rod, the utility model is provided with anti-blocking component, anti-blocking component can clean sieve plate in real time, prevent material accumulation from being blocked, guarantee filtering continuous high efficiency, improve equipment performance.
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Description

TECHNICAL FIELD

[0001] The utility model relates to high bauxite processing field, and specifically is a kind of high bauxite processing filter device. BACKGROUND

[0002] High bauxite is an important industrial raw material, with high hardness and certain chemical activity. In many industrial fields, such as refractory materials, ceramic manufacturing, etc., the particle size of high bauxite is strictly required, and different application scenarios require high bauxite materials with specific particle size range. Therefore, it is necessary to screen and process high bauxite to obtain products that meet the specifications.

[0003] In the traditional high bauxite filter device, due to the high hardness of high bauxite, the material is easy to accumulate on the sieve plate during the filtering process. As the filtering process continues, the accumulated material will gradually block the sieve holes, resulting in a significant decrease in filtering efficiency. In severe cases, the filtering process may not proceed normally, and frequent shutdown and cleaning of the sieve plate are required, which reduces production efficiency. SUMMARY

[0004] To make up for the shortcomings of the prior art, in view of the problem of easy clogging of the sieve plate, the utility model provides a high bauxite processing filter device.

[0005] The utility model solves the technical problems by adopting the following technical scheme: a high bauxite processing filter device, comprising a filter box, the upper end of the filter box is fixedly connected with a hollow shaft motor, the upper end of the hollow shaft motor is connected with a high-pressure air pipe through a rotary joint, the inside of the filter box is fixedly connected with a first sieve plate and a second sieve plate respectively, the output shaft of the hollow shaft motor is provided with an anti-clogging assembly for preventing the first sieve plate and the second sieve plate from being clogged.

[0006] The anti-clogging assembly comprises a hollow rod, the output shaft of the hollow shaft motor is fixedly connected with the hollow rod, the hollow rod is rotatably connected with the filter box, the outer side of the hollow rod is fixedly connected with a scraping rod, the outer side of the hollow rod is fixedly connected with a ventilation rod, the inside of the ventilation rod is fixedly connected with two elastic plates symmetrically distributed, the sidewall of the ventilation rod is fixedly connected with a support rod, two groups of annular grooves are formed in the inside of the filter box, and the two groups of annular grooves are rotatably connected with the corresponding support rods.

[0007] As a preferred embodiment, the scraping rod is provided in multiple groups, and each group of the scraping rod is rotatably connected with the corresponding first sieve plate and second sieve plate.

[0008] As a preferred embodiment, the ventilation rod is provided in multiple groups, and each group of the ventilation rod is in communication with the hollow rod.

[0009] As preferred, the upper end of the filter box is fixedly connected with a feeding hopper, and the upper end of the filter box is provided with a dust collection assembly for preventing dust overflow during filtering.

[0010] As preferred, the dust collection assembly comprises a collecting pipe, the upper end of the collecting pipe is threadedly connected with the filter box, the upper end of the collecting pipe is fixedly connected with a fan, the lower end of the collecting pipe is threadedly connected with a mounting plate, the upper end of the mounting plate is in contact with a lifting plate, the upper end of the lifting plate is fixedly connected with a plurality of groups of cloth strips distributed in a ring shape, and the inside of the collecting pipe is fixedly connected with a filter plate.

[0011] As preferred, the lower end of the lifting plate is fixedly connected with two groups of limiting rods distributed symmetrically, and the two groups of limiting rods are respectively in sliding connection with the mounting plate.

[0012] As preferred, the inside of the sidewall of the filter box is provided with a plurality of groups of sealing doors distributed symmetrically, the plurality of groups of sealing doors are all made of transparent materials, and the sidewall of the filter box is fixedly connected with a discharging plate for discharging materials.

[0013] The utility model discloses the beneficial effect lies in:

[0014] The utility model discloses a prevent blocking subassembly, and the scraper rod of prevent blocking subassembly can closely adhere to the screen plate, and a plurality of groups of attached materials are scraped off in cooperation, prevent blocking, guarantee the screen plate permeability, and the ventilation rod cooperates with the elastic plate, makes the high pressure gas even spray, and the screen plate is backflushed, prevents the screen plate from blocking, and moreover, the parts design of prevent blocking subassembly is reasonable, the connection is stable, and the operation is stable, can clean the screen plate in real time, ensures that the filtration process is continuous and efficient, and the overall performance of equipment is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creating labor.

[0016] Figure 1 It is the structural schematic diagram of the utility model;

[0017] Figure 2 It is the structural schematic diagram of the internal component of the utility model;

[0018] Figure 3 It is the internal structure diagram of the filter box of the utility model;

[0019] Figure 4 It is the structural schematic diagram of the prevent blocking subassembly of the utility model;

[0020] Figure 5 It is a structural schematic view of the dust collecting assembly of the utility model.

[0021] In the figure: 1, filter box; 2, feed hopper; 3, hollow shaft motor; 4, high-pressure air pipe; 5, anti-blocking assembly; 51, hollow rod; 52, scraper rod; 53, air rod; 54, elastic plate; 55, support rod; 56, ring groove; 6, first sieve plate; 7, second sieve plate; 8, dust collecting assembly; 81, collecting pipe; 82, fan; 83, mounting plate; 84, lifting plate; 85, limiting rod; 86, cloth strip; 87, filter plate; 9, sealing door; 10, discharge plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model. Figures 1-5 The present application will be further described in detail,

[0024] The embodiments of the present application disclose a high bauxite treatment filtering device. Referring to Figure 2 , Figure 3 and Figure 4 , a high bauxite treatment filtering device, comprising a filter box 1, the upper end of the filter box 1 is fixedly connected with a hollow shaft motor 3, the upper end of the hollow shaft motor 3 is connected with a high-pressure air pipe 4 through a rotary joint, the inner part of the filter box 1 is fixedly connected with a first sieve plate 6 and a second sieve plate 7 respectively, the output shaft of the hollow shaft motor 3 is provided with an anti-blocking assembly 5 for preventing the first sieve plate 6 and the second sieve plate 7 from being blocked;

[0025] The anti-blocking assembly 5 comprises a hollow rod 51, the output shaft of the hollow shaft motor 3 is fixedly connected with the hollow rod 51, the hollow rod 51 is rotatably connected with the filter box 1, the outer side of the hollow rod 51 is fixedly connected with a scraping rod 52, the outer side of the hollow rod 51 is fixedly connected with a ventilation rod 53, the inside of the ventilation rod 53 is fixedly connected with two symmetrically distributed elastic plates 54, the side wall of the ventilation rod 53 is fixedly connected with a supporting rod 55, two groups of annular grooves 56 are arranged in the inside of the filter box 1, and the two groups of annular grooves 56 are rotatably connected with the corresponding supporting rods 55 respectively; the filter box 1 is made of high-strength and corrosion-resistant metal material, so that it can be stably operated for a long time when processing bauxite which has a certain hardness and chemical activity, and will not be damaged due to friction or chemical corrosion of the material, the hollow shaft motor 3 serves as the power source of the entire anti-blocking assembly 5, has the characteristics of high precision and high torque output, can provide stable and powerful power support for the anti-blocking operation, the design of the rotary joint enables the high-pressure air pipe 4 to maintain stable connection during the rotation of the hollow shaft motor 3, and winding or air leakage will not occur due to rotation, the high-pressure air pipe 4 is responsible for delivering high-pressure gas to the subsequent anti-blocking assembly 5, providing necessary gas source for cleaning the blocked screen plate, the first screen plate 6 and the second screen plate 7 are carefully designed and installed according to the particle size requirements of bauxite, which can effectively screen out materials meeting the specifications, while intercepting unqualified large particle materials, the anti-blocking assembly 5 can clean the screen plate in real time during the filtering process, avoiding the screen plate from being blocked due to material accumulation, and ensuring the continuity and efficiency of the filtering process, the output shaft of the hollow shaft motor 3 is connected with the hollow rod 51 through key connection or interference fit, and this connection mode ensures that the hollow rod 51 can rotate synchronously with the output shaft of the hollow shaft motor 3, realizing stable transmission of power, the outer side of the hollow rod 51 is fixedly connected with the scraping rod 52 through welding, the scraping rod 52 is made of high-hardness and wear-resistant material, and its shape and size are designed according to the surface structure of the first screen plate 6 and the second screen plate 7, which can closely fit the surface of the screen plate during rotation, effectively scraping off the material attached to the screen plate, and preventing material accumulation from forming blockage, the ventilation rod 53 is also made of high-strength material, has a semicircular tubular shape, and the hollow position is communicated with the hollow rod 51, providing a channel for the flow of high-pressure gas, the elastic plates 54 have a certain elasticity and toughness, can be slightly deformed when high-pressure gas passes through, thereby changing the flow direction and speed of the gas, enhancing the impact force of the gas on the screen plate, and improving the cleaning effect, the supporting rod 55 plays a role in stabilizing the ventilation rod 53, preventing it from shaking during rotation, the two groups of annular grooves 56 are rotatably connected with the corresponding supporting rods 55 respectively, the design of the annular grooves 56 provides a stable rotating track for the supporting rods 55, enabling the ventilation rod 53 to rotate smoothly with the hollow rod 51, and ensuring that the position of the entire anti-blocking assembly 5 in the filter box 1 is fixed and will not shift.

[0026] Reference Figure 4The scraper rods 52 are arranged in multiple groups, and each group of the scraper rods 52 is rotationally connected with the corresponding first screen plate 6 and second screen plate 7; these scraper rods 52 are reasonably distributed according to the area and shape of the first screen plate 6 and the second screen plate 7, and each group of the scraper rods 52 is rotationally connected with the corresponding first screen plate 6 and second screen plate 7; under the driving of the hollow shaft motor 3, the scraper rods 52 make circular motion around the hollow rod 51, completely scrape off the materials on the screen plates, and ensure the permeability of the screen plates; the design of the multiple groups of the scraper rods 52 greatly improves the cleaning efficiency, and can clean the clogging materials on the screen plates in a short time, and ensure the smooth progress of the filtering process.

[0027] With reference to Figure 4 The air supply rods 53 are arranged in multiple groups, and each group of the air supply rods 53 is in communication with the hollow rod 51; the air supply rods 53 are also arranged in multiple groups, and these air supply rods 53 are evenly distributed along the length direction of the hollow rod 51, and each group of the air supply rods 53 is in communication with the hollow rod 51; this design enables the high-pressure gas to be uniformly distributed from the hollow rod 51 to each air supply rod 53, and then sprayed out through the positions opened by the elastic plates 54 on the air supply rods 53 to impact the first screen plate 6 and the second screen plate 7; the cooperative action of the multiple groups of the air supply rods 53 can expand the cleaning range and improve the cleaning effect, and ensure that each part of the first screen plate 6 and the second screen plate 7 can be effectively cleaned, and avoid the occurrence of cleaning dead angles.

[0028] With reference to Figure 1 The upper end of the filtering box 1 is fixedly connected with the feeding hopper 2, and the upper end of the filtering box 1 is provided with the dust collection assembly 8 for preventing dust overflow during filtering; the feeding hopper 2 adopts a funnel shape with a wide upper end and a narrow lower end; this design is beneficial for the bauxite materials to smoothly and quickly enter the filtering box 1, reduces the clogging and spilling of the materials during the feeding process, and simultaneously, the upper end of the filtering box 1 is also provided with the dust collection assembly 8 for preventing dust overflow during filtering; the design of the dust collection assembly 8 can effectively collect the dust generated during the filtering process, avoids the diffusion of the dust to the surrounding environment, protects the working environment, and meets the environmental protection requirements.

[0029] With reference to Figure 2 and Figure 5The dust collection assembly 8 includes a collection pipe 81. The upper end of the filter box 1 is threadedly connected to the collection pipe 81. A fan 82 is fixedly connected to the upper end of the collection pipe 81. The lower end of the collection pipe 81 is threadedly connected to a mounting plate 83. The upper end of the mounting plate 83 contacts a lifting plate 84. Multiple sets of circularly distributed cloth strips 86 are fixedly connected to the upper end of the lifting plate 84. A filter plate 87 is fixedly connected inside the collection pipe 81. The collection pipe 81 is made of corrosion-resistant materials such as metal or plastic. The threaded connection facilitates the installation and disassembly of the collection pipe 81, making it convenient for later maintenance and cleaning of the dust collection assembly 8. As the power source of the dust collection assembly 8, 82 can generate strong suction to draw the dust generated in the filter box 1 into the collection pipe 81. The mounting plate 83 serves to support and fix other components. The lifting plate 84 can move up and down under the action of the airflow generated by the fan 82. The cloth strip 86 is made of soft material and moves under the action of airflow to clean the lower end of the filter plate 87 and prevent the filter plate 87 from clogging. The filter plate 87 is made of high-precision filter material, which can intercept dust and only allow air to pass through, thereby collecting the dust in the collection pipe 81 and realizing air-dust separation.

[0030] Reference Figure 2 and Figure 5 The lower end of the lifting plate 84 is fixedly connected to two sets of symmetrically distributed limiting rods 85, and the two sets of limiting rods 85 are slidably connected to the mounting plate 83 respectively. The limiting rods 85 are made of metal material and have high strength and rigidity. The mounting plate 83 is provided with a sliding groove that matches the limiting rods 85. The limiting rods 85 can slide up and down in the sliding groove. This design enables the lifting plate 84 to maintain a stable movement trajectory during up and down movement without deviation or tilting. At the same time, the limiting rods 85 can also limit the movement range of the lifting plate 84 to prevent it from moving excessively and damaging other components.

[0031] Reference Figure 1 and Figure 2 The filter box 1 has multiple sets of symmetrically distributed sealing doors 9 inside its side wall. All sets of sealing doors 9 are made of transparent material. A discharge plate 10 for discharging material is fixedly connected to the side wall of the filter box 1. The sealing doors 9 are made of high-strength, transparent materials such as plexiglass or polycarbonate. The choice of transparent material allows operators to directly observe the working conditions inside the filter box 1, promptly detect problems such as screen blockage and material accumulation, and take appropriate measures. At the same time, the sealing door 9 and the filter box 1 adopt a sealed structure design, which can effectively prevent material leakage and dust overflow, and ensure the sealing and stability of the filtration process. The discharge plate 10 for discharging material is fixedly connected to the side wall of the filter box 1. The discharge plate 10 adopts an inclined design, and its inclination angle is determined according to the flow characteristics of the material, which can smoothly and quickly discharge the qualified high-alumina bauxite material from the filter box 1, facilitating subsequent processing and treatment.

[0032] Working principle: The high-alumina bauxite material to be processed is poured into the feed hopper 2, allowing the material to enter the filter box 1 smoothly and quickly, reducing clogging and spillage. After the material enters the filter box 1, the hollow shaft motor 3 is started. The hollow shaft motor 3 drives the hollow rod 51 to rotate synchronously. The multiple sets of scraper rods 52 on the outside of the hollow rod 51 rotate accordingly. These scraper rods 52 closely adhere to the surface of the first screen plate 6 and the second screen plate 7 during rotation, comprehensively and thoroughly scraping off the attached material, preventing accumulation and clogging, and ensuring the permeability of the first screen plate 6 and the second screen plate 7.

[0033] When the filtration process has been running for a certain period of time or when a tendency for the sieve plate to become clogged is observed, the high-pressure gas pipe 4 delivers high-pressure gas to the hollow rod 51 through the rotary joint. After the gas enters the hollow rod 51, it is distributed to multiple sets of ventilation rods 53 that are connected to it. The elastic plate 54 inside the ventilation rod 53 undergoes slight deformation when the high-pressure gas passes through, changing the direction and speed of the gas flow, and backflushing the first sieve plate 6 and the second sieve plate 7 to prevent the first sieve plate 6 and the second sieve plate 7 from becoming clogged.

[0034] Under the action of the fan 82, the airflow drives the lifting plate 84 to rise. The dust generated during the filtration process is sucked into the collection pipe 81. The annular cloth strip 86 at the upper end of the lifting plate 84 swings accordingly, cleaning the lower end of the filter plate 87 to prevent the filter plate 87 from clogging. The filter plate 87 intercepts the dust and only allows air to pass through, realizing air-dust separation and collecting the dust in the collection pipe 81.

[0035] After screening, the qualified high-alumina bauxite material is discharged smoothly and quickly from the filter box 1 through the inclined discharge plate 10, which facilitates subsequent processing. Operators can directly observe the working condition inside the filter box 1 through the sealed door 9 made of transparent material, and promptly detect and deal with problems such as screen plate blockage and material accumulation, so as to ensure the long-term stable operation of the device.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A high-alumina bauxite treatment filtration device, comprising a filter box (1), characterized in that: A hollow shaft motor (3) is fixedly connected to the upper end of the filter box (1). A high-pressure air pipe (4) is connected to the upper end of the hollow shaft motor (3) through a rotary joint. A first sieve plate (6) and a second sieve plate (7) are fixedly connected inside the filter box (1). An anti-clogging component (5) is provided on the output shaft of the hollow shaft motor (3) to prevent the first sieve plate (6) and the second sieve plate (7) from clogging. The anti-clogging component (5) includes a hollow rod (51). The hollow rod (51) is fixedly connected to the output shaft of the hollow shaft motor (3). The hollow rod (51) is rotatably connected to the filter box (1). A scraper (52) is fixedly connected to the outside of the hollow rod (51). A venting rod (53) is fixedly connected to the outside of the hollow rod (51). Two symmetrically distributed elastic plates (54) are fixedly connected inside the venting rod (53). A support rod (55) is fixedly connected to the side wall of the venting rod (53). Two sets of annular grooves (56) are opened inside the filter box (1). The two sets of annular grooves (56) are rotatably connected to the corresponding support rods (55).

2. The high-alumina bauxite treatment and filtration device according to claim 1, characterized in that: The scraper (52) is configured in multiple sets, and the multiple sets of scraper (52) are rotatably connected to the corresponding first sieve plate (6) and second sieve plate (7).

3. The high-alumina bauxite treatment and filtration device according to claim 1, characterized in that: The ventilation rod (53) is configured in multiple sets, and the multiple sets of ventilation rods (53) are respectively connected to the hollow rod (51).

4. The high-alumina bauxite treatment and filtration device according to claim 1, characterized in that: The upper end of the filter box (1) is fixedly connected to the feed hopper (2), and the upper end of the filter box (1) is provided with a dust collection component (8) to prevent dust from overflowing during filtration.

5. The high-alumina bauxite treatment and filtration device according to claim 4, characterized in that: The dust collection assembly (8) includes a collection pipe (81), the upper end of the filter box (1) is threadedly connected to the collection pipe (81), the upper end of the collection pipe (81) is fixedly connected to a fan (82), the lower end of the collection pipe (81) is threadedly connected to a mounting plate (83), the upper end of the mounting plate (83) contacts a lifting plate (84), the upper end of the lifting plate (84) is fixedly connected to multiple sets of cloth strips (86) distributed in a ring, and the inside of the collection pipe (81) is fixedly connected to a filter plate (87).

6. The high-alumina bauxite treatment filtration device according to claim 5, characterized in that: The lower end of the lifting plate (84) is fixedly connected to two sets of symmetrically distributed limiting rods (85), and the two sets of limiting rods (85) are slidably connected to the mounting plate (83).

7. The high-alumina bauxite treatment filtration device according to claim 5, characterized in that: The filter box (1) has multiple sets of symmetrically distributed sealing doors (9) inside its side wall. All sets of sealing doors (9) are made of transparent material. A discharge plate (10) for discharging material is fixedly connected to the side wall of the filter box (1).