A punch sorting device
By using the adjustment and sorting mechanisms for flipping the stamped parts, comprehensive inspection of the stamped parts is achieved, solving the problem that existing technologies can only inspect the front side, and improving inspection efficiency and accuracy.
Patent Information
- Application Number
- CN202521833921.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-08-27
AI Technical Summary
Existing stamping parts sorting devices can only detect the front of the stamping parts, and the back is difficult to detect through camera recognition, resulting in incomplete detection.
The system employs an adjustment and sorting mechanism for the stamped parts, which allows both the front and back sides of the stamped parts to be inspected by flipping the parts through a flipping frame. Automatic flipping and limiting are achieved using electromagnets and contact sensors, and comprehensive inspection is realized by combining a conveyor and a sorting plate.
It enables comprehensive inspection of both the front and back sides of stamped parts, avoiding manual flipping operations and improving inspection efficiency and accuracy.
Smart Images

Figure CN224673238U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stamping parts sorting technology, and specifically to a stamping parts sorting device. Background Technology
[0002] Stamping is a forming process that uses a press and dies to apply external force to sheet metal, strip, tube and profile materials to cause plastic deformation or separation, thereby obtaining a workpiece with the required shape and size. The resulting workpiece is called a stamping part. After the stamping parts are processed, they need to be sorted and inspected for quality.
[0003] A utility model patent with publication number CN222919107U describes a stamping parts sorting device, including a sorting table. An adjustment and alignment mechanism is installed on the sorting table. The adjustment and alignment mechanism includes a placement groove on the sorting table, a rotating roller rotatably connected within the placement groove, and a pusher belt sleeved on the rotating roller. A support frame is connected to one side of the sorting table, and an inclined roller is rotatably connected to the support frame. An adjustment limit frame is provided on the inclined roller. A qualified receiving box is provided on one side of the sorting table. By placing the stamping parts on the support frame, and because the inclined roller rotates at an incline on the support frame, the stamping parts will slide to one side of the support frame during movement. The position of the stamping parts on the inclined roller is adjusted by the adjustment limit frame, ensuring that each stamping part is aligned and consistent. This facilitates the smooth pushing of the sorted stamping parts into the corresponding receiving box for uniform stacking during sorting, improving the sorting efficiency of the equipment.
[0004] During the inspection of stamped parts, only the front side of the stamped parts can be detected; the back side is difficult to directly identify and inspect using a camera.
[0005] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content
[0006] The purpose of this utility model is to provide a stamping parts sorting device that can effectively solve the above-mentioned technical problems.
[0007] To achieve the purpose of this utility model, the following technical solution is adopted: a stamping part sorting device, comprising: a conveyor, an adjustment mechanism for overturning stamping parts, and a sorting mechanism for sorting stamping parts;
[0008] The adjustment mechanism includes: a first motor, the output shaft of the first motor being fixedly connected to a bidirectional threaded rod, a flip frame being bolted to the bidirectional threaded rod; a limit plate being threadedly installed on the bidirectional threaded rod, the limit plate being slidably installed on the limit rod.
[0009] Furthermore, the sorting mechanism includes: a second motor, the output shaft of the second motor being fixedly connected to a rotating shaft, a rotating frame being fixedly mounted on the rotating shaft, a positioning rod being fixedly mounted on the rotating frame, a sliding rod sliding along the positioning rod and passing through it, and a sorting plate being fixedly connected to the sliding rod.
[0010] Furthermore, the bottom of the inner wall of the flipping frame is on the same plane as the top of the conveyor roller.
[0011] Furthermore, the distance between the top and bottom of the inner wall of the flip frame is greater than the thickness of the stamped part.
[0012] Furthermore, electromagnets are embedded at the top and bottom of the inner wall of the flipping frame, and contact sensors are installed on the side of the inner wall of the flipping frame.
[0013] Furthermore, the contact sensor, electromagnet, and controller are electrically connected.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a stamping part sorting device, which conveys stamping parts by rollers on a conveyor. One end of the stamping part is inserted into a flipping frame and touches a contact sensor. The controller controls the electromagnet to be energized, and the electromagnet attracts the stamping part. Then, the flipping frame flips the stamping part over, so that the detection device can perform a comprehensive inspection of the appearance of the stamping part. Attached Figure Description
[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0016] Figure 1 This is a schematic diagram of one side of a stamping parts sorting device according to the present invention.
[0017] Figure 2 This is a schematic diagram of the other side of a stamping part sorting device according to the present invention.
[0018] In the diagram: 1. Conveyor; 21. First motor; 22. Bidirectional threaded rod; 23. Tilting frame; 24. Limiting plate; 25. Limiting rod; 31. Second motor; 32. Rotating frame; 33. Positioning rod; 34. Sliding rod; 35. Sorting plate; 36. Separator plate. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0020] In the description of this utility model, it should be understood that the terms "center," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. When a mechanism is referred to as being "fixed to" another mechanism, it can be directly on the other mechanism or there may be an intervening mechanism. When a mechanism is considered to be "connected" to another mechanism, it can be directly connected to the other mechanism or there may be an intervening mechanism at the same time. When a mechanism is considered to be "set on" another mechanism, it can be directly set on the other mechanism or there may be an intervening mechanism at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.
[0021] like Figures 1 to 2 As shown, this utility model discloses a stamping parts sorting device, comprising: a conveyor 1, an adjustment mechanism for flipping stamping parts, and a sorting mechanism for sorting stamping parts; the conveyor 1 is a roller conveyor 1, a detection area is set at the feeding end of the conveyor 1, and an adjustment mechanism is installed in the detection area so that the stamping parts are limited by the adjustment mechanism in the detection area and automatically flipped over, so that the surface inspection of the stamping parts can be comprehensive without secondary inspection, and the stamping parts after inspection are separated by the sorting mechanism.
[0022] The adjusting mechanism includes: a first motor 21, which is fixedly mounted on a fixed plate. The fixed plate is fixedly mounted on the conveyor 1 and located on both sides of the top of the conveyor 1; the output shaft of the first motor 21 is fixedly connected to a bidirectional threaded rod 22, and the two ends of the bidirectional threaded rod 22 are rotatably mounted on the two fixed plates respectively. A flip frame 23 is bolted to the bidirectional threaded rod 22. The distance between the top and bottom of the inner wall of the flip frame 23 is greater than the thickness of the stamped part, allowing the stamped part to be inserted into the flip frame 23. The flip frame 23 is located in the middle position on the side of the bidirectional threaded rod 22. Parts are located on both sides of the flip frame 23. By removing the bolts, the flip frame 23 can be rotated, thereby adjusting the angle of the flip frame 23. Two limiting plates 24 are threadedly installed on the bidirectional threaded rod 22, and the limiting plates 24 are slidably installed on the limiting rod 25. The two ends of the limiting rod 25 are fixedly connected to the conveyor 1. The output shaft of the first motor 21 drives the bidirectional threaded rod 22 to rotate, and the bidirectional threaded rod 22 drives the limiting plates 24 to move, so that the two limiting plates 24 can limit the stamping parts. Then, the angle of the flip frame 23 is adjusted so that the opening of the flip frame 23 faces the feeding end of the conveyor 1.
[0023] Furthermore, the bottom of the inner wall of the flip frame 23 is on the same plane as the top of the roller of the conveyor 1. When the roller of the conveyor 1 conveys the stamped part, one end of the stamped part can be directly inserted into the flip frame 23, and the inner wall of the flip frame 23 contacts the stamped part.
[0024] It should be added that electromagnets are embedded at the top and bottom of the inner wall of the flip frame 23, and a contact sensor is installed on the side of the inner wall of the flip frame 23. When the stamping part comes into contact with the inner wall of the flip frame 23, the electromagnet comes into contact with the surface of the stamping part. After the stamping part touches the contact sensor, the electromagnet directly attracts and fixes the stamping part.
[0025] The sorting mechanism includes a second motor 31, which is fixedly mounted on the top of a fixed frame. The output shaft of the second motor 31 is fixedly connected to a rotating shaft. The upper end of the rotating shaft is rotatably mounted on the fixed frame, and a rotating frame 32 is fixedly mounted on the lower end of the rotating shaft. A positioning rod 33 is fixedly mounted on the rotating frame 32, which is annular. The positioning rod 33 is located on the outer wall of the rotating frame 32 and is tangent to it. The output shaft of the second motor 31 drives the rotating shaft to rotate, which in turn drives the rotating frame 32 to rotate. The positioning rod 33 performs a circular motion; the positioning rod 33 slides and passes through two sliding rods 34, which are fixedly connected to the sorting plate 35. The sorting plate 35 slides in contact with the top of the roller. The multiple sliding rods 34 prevent the sorting plate 35 from shifting position. The angle between the sorting plate 35 and the partition plate 36 is 135°. The partition plate 36 is fixedly installed on the support frame, which is fixedly installed on the conveyor 1. The partition plate 36 separates the qualified area from the unqualified area, and the sorting plate 35 closes the entrance to the qualified area from the unqualified area.
[0026] Furthermore, the contact sensor, electromagnet, and controller are electrically connected, and the controller is electrically connected to the first motor 21 and the second motor 31. The controller can independently control the first motor 21, thereby adjusting the spacing of the limiting plates 24. After the contact sensor is triggered, it transmits a signal to the controller, which then energizes the electromagnet to attract and fix the stamped part. The controller then starts the first motor 21, causing the two limiting plates 24 to separate and the flipping frame 23 to flip the stamped part. After the output shaft of the first motor 21 rotates half a revolution, the electromagnet stops energizing, allowing the roller to convey the stamped part out of the flipping frame 23. The output shaft of the motor then reverses half a revolution, resetting the flipping frame 23 and bringing the limiting plates 24 closer together, thus calibrating and limiting the stamped part again.
[0027] Working principle:
[0028] The bidirectional threaded rod 22 drives the limiting rod 25 to move, and the limiting plate 24 limits the stamping part in the detection area, which facilitates the detection of the surface of the stamping part. The bidirectional threaded rod 22 drives the flipping frame 23 to flip, and the flipping frame 23 flips the stamping part, so that the detection device can detect both the front and back of the stamping part without manual flipping. During the flipping process, the limiting plates 24 separate from each other to avoid friction between the limiting plates 24 and the edge of the stamping part, which would cause wear.
[0029] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0030] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. A stamping parts sorting device, characterized in that, include: Conveyor, adjustment mechanism for tilting stamped parts, sorting mechanism for sorting stamped parts; The adjustment mechanism includes: a first motor, the output shaft of the first motor being fixedly connected to a bidirectional threaded rod, a flip frame being bolted to the bidirectional threaded rod; a limit plate being threadedly installed on the bidirectional threaded rod, the limit plate being slidably installed on the limit rod.
2. The stamping parts sorting device as described in claim 1, characterized in that, The sorting mechanism includes: a second motor, the output shaft of the second motor being fixedly connected to a rotating shaft, a rotating frame being fixedly mounted on the rotating shaft, a positioning rod being fixedly mounted on the rotating frame, a sliding rod sliding along the positioning rod and passing through it, and a sorting plate being fixedly connected to the sliding rod.
3. The stamping parts sorting device as described in claim 1, characterized in that, The bottom of the inner wall of the flipping frame is on the same plane as the top of the conveyor roller.
4. The stamping parts sorting device as described in claim 1, characterized in that, The distance between the top and bottom of the inner wall of the flip frame is greater than the thickness of the stamped part.
5. A stamping parts sorting device as described in claim 4, characterized in that, Electromagnets are embedded at the top and bottom of the inner wall of the flipping frame, and contact sensors are installed on the side of the inner wall of the flipping frame.
6. The stamping parts sorting device as described in claim 5, characterized in that, The contact sensor, electromagnet, and controller are electrically connected.
Citation Information
Patent Citations
Stamping part sorting device
CN222919107U