Highly integrated full-automatic SMD lamp bead high-speed sorting machine

Abstract

The utility model relates to SMD lamp pearl high -speed sorting technical field, concretely for a kind of height integration full automation SMD lamp pearl high -speed sorting machine, including sorting machine main body and connecting plate, the utility model changes the way that the traditional sorting machine main body is fixed installation and cannot be adjusted in height by the setting of lifting structure, to make the operation link of SMD lamp pearl sorting machine even need operator high-frequency participation, different height operator's ergonomics demand can be adapted by adjusting the height of sorting machine main body, the advantage of this structure is that the height of sorting machine main body can be avoided to be too high and lead to operator need to complete tray loading and unloading, screen monitoring by standing on tiptoe or with the aid of auxiliary tool, thus the fatigue degree of arm can be reduced, also will not make the height of sorting machine main body too low and need operator to bend or squat posture operation, reduce the load of waist, not only can make operation efficiency greatly improve, also can avoid misoperation due to sight obstruction.

Description

Technical Field

[0001] This utility model relates to a highly integrated, fully automated high-speed sorting machine for SMD LED beads, and in particular to a highly integrated, fully automated high-speed sorting machine for SMD LED beads, belonging to the field of high-speed sorting technology for SMD LED beads. Background Technology

[0002] SMD LEDs (Surface Mount Device LEDs) are core components in the electronics and information industry, widely used in LED displays, smart lighting, backlight modules, automotive electronics, and other fields. With the rapid development of consumer electronics and display technology, SMD LEDs are evolving towards miniaturization (such as MiniLED and MicroLED, with sizes as low as 10-50μm), high-density integration (such as millions of LEDs per square meter), and high performance (such as higher brightness, narrower wavelength deviation, and better color tolerance). This has placed stringent requirements on their production quality and consistency. In the chip manufacturing and packaging (die bonding, wire bonding, encapsulation, and cutting) processes, SMD LEDs may exhibit differences in performance parameters due to factors such as material uniformity and process stability. Therefore, sorting SMD LEDs is a very important step.

[0003] Traditional SMD LED bead high-speed sorting machines have a fixed structure and are typically fixed-mounted with no height adjustment. However, the operation of SMD LED bead sorting machines requires frequent operator involvement, and the fixed height of the installation makes it difficult to adapt to the ergonomic needs of operators of different heights. If the height is too high, operators need to stand on tiptoe or use auxiliary tools to load and unload the material tray and monitor the screen, which can easily lead to arm fatigue. If the height is too low, operators need to bend over or squat, which can lead to excessive load on the waist and reduce operating efficiency by about 20%-30%. Furthermore, obstructed vision can easily lead to misoperation.

[0004] Therefore, there is an urgent need to improve a highly integrated, fully automated high-speed SMD LED bead sorting machine to solve the aforementioned problems. Utility Model Content

[0005] The purpose of this invention is to provide a highly integrated, fully automated high-speed SMD LED bead sorting machine. By incorporating a lifting structure, it overcomes the limitations of traditional fixed-mount sorting machines that cannot be height-adjusted. This allows the operation of the SMD LED bead sorting machine to accommodate operators of varying heights, even those requiring frequent operator intervention, by adjusting the height of the sorting machine. This structure avoids situations where the machine is too tall, requiring operators to tiptoe or use auxiliary tools for loading / unloading trays and monitoring the screen, thus reducing arm fatigue. Conversely, it also prevents the machine from being too low, which would require operators to bend over or squat, reducing lower back strain. This significantly improves operational efficiency and prevents misoperation due to obstructed vision.

[0006] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0007] A highly integrated, fully automated high-speed SMD LED bead sorting machine includes a sorting machine body and a connecting plate. A base plate is fixedly installed at the bottom of the sorting machine body. A lifting structure is provided on the connecting plate. The lifting structure includes a support frame fixedly installed on the top of the connecting plate. Slide rods are fixedly installed on both sides of the support frame. A movable plate is movably installed on the slide rods. A first support plate connected to the base plate is fixedly installed on the movable plate. A reinforcing plate is fixedly installed on the support frame. A connecting block is fixedly installed on one side of the reinforcing plate. A lead screw connected to the support frame is movably installed on the connecting block. A transmission block connected to the first support plate is provided on the lead screw. A first helical gear is fixedly installed at the bottom of the lead screw. A drive motor is fixedly installed on the connecting plate. A second helical gear meshing with the first helical gear is fixedly installed at the output end of the drive motor.

[0008] Preferably, a protective shell is fixedly installed on the outside of the drive motor, the protective shell has multiple heat dissipation holes, and an inspection cover is provided at one end of the protective shell.

[0009] Preferably, a first magnetic ring is fixedly installed on the inner side of the inspection cover, and a second magnetic ring that is magnetically connected to the first magnetic ring is fixedly installed on the protective shell.

[0010] Preferably, multiple fixing frames are fixedly installed on both sides of the connecting plate, a fixing bracket is fixedly installed on the top of the fixing frame, a first electric telescopic rod is fixedly installed on the bottom of the fixing bracket, a second support plate is installed on the output end of the first electric telescopic rod, and a rubber pad is provided on the bottom of the second support plate.

[0011] Preferably, a first fixing block is fixedly installed on the first electric telescopic rod, and a first fixing sleeve connected to the first fixing block is fixedly installed on the top of the second support plate. Both the first fixing block and the first fixing sleeve have connecting holes, and a plug is movably installed inside the connecting hole. One end of the plug is fixedly installed with a latch.

[0012] Preferably, a fixing plate is fixedly installed on the second support plate, a second electric telescopic rod is fixedly installed on one side of the fixing plate, a locking tooth is installed at the output end of the second electric telescopic rod, and a toothed ring that meshes with the locking tooth is fixedly installed at the other end of the insertion rod.

[0013] Preferably, a second fixing block is fixedly installed on the second electric telescopic rod, and a second fixing sleeve connected to the second fixing block is fixedly installed at one end of the locking tooth. The second fixing block has multiple mounting holes, and a spring is fixedly installed inside the mounting holes. A locking ball is fixedly installed at one end of the spring, and a multiple locking holes that cooperate with the locking ball are provided on the second fixing sleeve.

[0014] This utility model has at least the following beneficial effects:

[0015] By incorporating a lifting structure, the traditional fixed installation of the sorting machine body, which cannot be height-adjusted, is transformed. This allows the operation of the SMD LED bead sorting machine to accommodate the ergonomic needs of operators of different heights, even when high-frequency operator involvement is required. The advantage of this structure is that it avoids the need for operators to tiptoe or use auxiliary tools to load and unload material trays and monitor the screen due to an excessively high machine height, thus reducing arm fatigue. Conversely, it also prevents operators from bending or squatting due to an excessively low machine height, reducing the load on the lower back. This not only significantly improves operational efficiency but also prevents misoperation caused by obstructed vision. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the first helical gear structure of this utility model;

[0019] Figure 3 For the present utility model Figure 2 Enlarged view of point A in the middle;

[0020] Figure 4 For the present utility model Figure 2 Enlarged view at point B in the middle;

[0021] Figure 5 This is a schematic diagram of the tooth structure of this utility model;

[0022] Figure 6 For the present utility model Figure 5 Enlarged view of point C.

[0023] In the diagram, 1. Sorting machine body; 2. Connecting plate; 3. Base plate; 4. Lifting structure; 5. Support frame; 6. Slide rod; 7. Moving plate; 8. First support plate; 9. Reinforcing plate; 10. Connecting block; 11. Lead screw; 12. Transmission block; 13. First helical gear; 14. Drive motor; 15. Second helical gear; 16. Protective shell; 17. Heat dissipation holes; 18. Inspection cover plate; 19. First magnetic ring; 20. Second magnetic ring; 21. 21. Fixed frame; 22. Fixed bracket; 23. First electric telescopic rod; 24. Second support plate; 25. Rubber pad; 26. First fixing block; 27. First fixing sleeve; 28. Connecting hole; 29. ​​Insert rod; 30. Buckle; 31. Fixed plate; 32. Second electric telescopic rod; 33. Clamping tooth; 34. Tooth ring; 35. Second fixing block; 36. Second fixing sleeve; 37. Mounting hole; 38. Spring; 39. Clamping ball; 40. Clamping hole. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1-6 As shown in the figure, this embodiment provides a highly integrated, fully automated high-speed sorting machine for SMD LED beads.

[0026] A highly integrated, fully automated high-speed SMD LED bead sorting machine includes a sorting machine body 1 and a connecting plate 2. A base plate 3 is fixedly installed at the bottom of the sorting machine body 1. A lifting structure 4 is provided on the connecting plate 2. The lifting structure 4 includes a support frame 5 fixedly installed on the top of the connecting plate 2. Slide rods 6 are fixedly installed on both sides of the support frame 5. A movable plate 7 is movably installed on the slide rods 6. A first support plate 8 connected to the base plate 3 is fixedly installed on the movable plate 7. A reinforcing plate 9 is fixedly installed on the support frame 5. A connecting block 10 is fixedly installed on one side of the reinforcing plate 9. A lead screw 11 connected to the support frame 5 is movably installed on the connecting block 10. A transmission block 12 connected to the first support plate 8 is provided on the lead screw 11. A first helical gear 13 is fixedly installed at the bottom of the lead screw 11. A drive motor 14 is fixedly installed on the connecting plate 2. A second helical gear 15 meshing with the first helical gear 13 is fixedly installed at the output end of the drive motor 14.

[0027] By setting up the lifting structure 4, the traditional fixed installation of the sorting machine body 1, which cannot be height adjusted, is changed. This allows the operation of the SMD LED bead sorting machine to be adapted to the ergonomic needs of operators of different heights, even when high-frequency operator intervention is required. When the height of the sorting machine body 1 needs adjustment, the drive motor 14 is started first, driving the second helical gear 15 to rotate. Due to the connection between the second helical gear 15 and the first helical gear 13, the first helical gear 13 rotates simultaneously with the second helical gear 15. The rotation of the first helical gear 13 drives the lead screw 11 to rotate, which in turn causes the transmission block 12 to move up and down on the lead screw 11, allowing adjustment according to the operator's height. The height determines whether the main body 1 of the sorting machine rises or falls. When the transmission block 12 rises or falls, it causes the first support plate 8 to drive the moving plate 7 to slide on the slide rod 6. When the first support plate 8 rises or falls, it can not only keep the main body 1 of the sorting machine stable with the cooperation of the slide rod 6 and the moving plate 7, but also reduce the friction between the moving plate 7 and the support frame 5, thereby indirectly saving the power consumption of the drive motor 14. The advantage of this structure is that it can avoid the sorting machine main body 1 being too high, which would require the operator to stand on tiptoe or use auxiliary tools to complete the loading and unloading of the material tray and screen monitoring. Therefore, it can reduce the fatigue of the arm. It also prevents the sorting machine main body 1 from being too low, which would require the operator to bend over or squat to work, reducing the load on the waist. This not only greatly improves the operating efficiency, but also avoids misoperation due to obstructed vision.

[0028] like Figures 1-6As shown, a protective shell 16 is fixedly installed on the outside of the drive motor 14. The protective shell 16 has multiple heat dissipation holes 17. A maintenance cover 18 is provided at one end of the protective shell 16. A first magnetic ring 19 is fixedly installed on the inner side of the maintenance cover 18. A second magnetic ring 20, which is magnetically connected to the first magnetic ring 19, is fixedly installed on the protective shell 16.

[0029] The protective shell 16, heat dissipation holes 17, and inspection cover 18 effectively protect the drive motor 14 from impact damage. The multiple heat dissipation holes 17 on the protective shell 16 dissipate the heat generated by the drive motor 14, preventing overheating and potential malfunction. The inspection cover 18 allows for easy maintenance of the drive motor 14 without disassembling the protective shell 16, saving time. The first magnetic ring 19 and the second magnetic ring 20 attract each other, securing the inspection cover 18 to one end of the protective shell 16 and preventing it from falling off. Due to the characteristics of the first magnetic ring 19 and the second magnetic ring 20, the inspection cover 18 can be opened by simply pulling it without tools, further saving time.

[0030] like Figures 1-6 As shown, multiple fixing frames 21 are fixedly installed on both sides of the connecting plate 2. A fixing bracket 22 is fixedly installed on the top of the fixing frame 21. A first electric telescopic rod 23 is fixedly installed on the bottom of the fixing bracket 22. A second support plate 24 is installed at the output end of the first electric telescopic rod 23. A rubber pad 25 is provided at the bottom of the second support plate 24. A first fixing block 26 is fixedly installed on the first electric telescopic rod 23. A first fixing sleeve 27 connected to the first fixing block 26 is fixedly installed on the top of the second support plate 24. Both the first fixing block 26 and the first fixing sleeve 27 have connecting holes 28. A plug 29 is movably installed inside the connecting hole 28. A latch 30 is fixedly installed at one end of the plug 29.

[0031] With the fixed frame 21, fixed bracket 22, first electric telescopic rod 23, second support plate 24, and rubber pad 25, starting the first electric telescopic rod 23 to extend it can drive the second support plate 24 to descend. When the second support plate 24 descends to the ground and the rubber pad 25 contacts the ground, the operation of the first electric telescopic rod 23 can be stopped. At this time, the connecting plate 2 can maintain its stability under the support of the second support plate 24, thereby preventing the sorting machine body 1 from sliding or shifting during use. The rubber pad 25 on the second support plate 24 can increase the friction between the second support plate 24 and the ground, thus further improving the stability of the second support plate 24. With the arrangement of the first fixing block 26, the first fixing sleeve 27, the connecting hole 28, the insert rod 29, and the latch 30, the first fixing block 26 is inserted into the first fixing sleeve 27, and then the insert rod 29 is inserted into the connecting hole 28 to connect the two together. Then, the insert rod 29 is rotated so that the angle of the latch 30 is adjusted to be perpendicular to the angle of the connecting hole 28, thus fixing the first fixing block 26 inside the first fixing sleeve 27 to prevent it from falling off. When the insert rod 29 is rotated in the opposite direction so that the angle of the latch 30 is consistent with the angle of the connecting hole 28, the insert rod 29 can be pulled out from the inside of the connecting hole 28, thus facilitating the disassembly and replacement of the second support plate 24 when it is damaged.

[0032] like Figures 1-6 As shown, a fixing plate 31 is fixedly installed on the second support plate 24. A second electric telescopic rod 32 is fixedly installed on one side of the fixing plate 31. A locking tooth 33 is installed at the output end of the second electric telescopic rod 32. A toothed ring 34 that meshes with the locking tooth 33 is fixedly installed at the other end of the insertion rod 29. A second fixing block 35 is fixedly installed on the second electric telescopic rod 32. A second fixing sleeve 36 that connects to the second fixing block 35 is fixedly installed at one end of the locking tooth 33. Multiple mounting holes 37 are provided on the second fixing block 35. A spring 38 is fixedly installed inside the mounting holes 37. A locking ball 39 is fixedly installed at one end of the spring 38. Multiple locking holes 40 that cooperate with the locking ball 39 are provided on the second fixing sleeve 36.

[0033] With the installation of the fixed plate 31, the second electric telescopic rod 32, the locking tooth 33, and the toothed ring 34, the second electric telescopic rod 32 is activated to extend, causing the locking tooth 33 to move. When the locking tooth 33 moves to the position of the toothed ring 34 and engages with it, the insertion rod 29 can be limited and fixed, thereby improving the stability of the insertion rod 29 inside the connecting hole 28. When the second electric telescopic rod 32 retracts, it can cause the locking tooth 33 to disengage from the toothed ring 34, at which point the insertion rod 29 can be rotated normally. The second fixed block 35, the second fixed sleeve 36, the mounting hole 37, the spring 38, the locking ball 39, and the locking hole 40 further secure the second fixed... During the process of inserting block 35 into the second fixing sleeve 36, the retaining ball 39 will be squeezed and contracted into the mounting hole 37. When the retaining ball 39 moves to the position of the retaining hole 40, the retaining ball 39 can be popped out and locked into the retaining hole 40 under the elastic action of spring 38, thereby fixing the second fixing block 35 inside the second fixing sleeve 36 to prevent it from falling off. When the retaining tooth 33 is pulled, the retaining ball 39 will be squeezed and contracted into the mounting hole 37. After the retaining ball 39 is disengaged from the retaining hole 40, the retaining tooth 33 can be removed from the second electric telescopic rod 32, so that personnel can easily disassemble and replace the retaining tooth 33 when it is damaged.

[0034] In this embodiment, as Figures 1-6 As shown in the figure, the working process of a highly integrated, fully automated high-speed SMD LED bead sorting machine provided in this embodiment is as follows:

[0035] When the height of the sorting machine body 1 needs to be adjusted, the drive motor 14 is started first to drive the second helical gear 15 to start rotating. Due to the connection between the second helical gear 15 and the first helical gear 13, the first helical gear 13 can also rotate at the same time as the second helical gear 15 rotates. When the first helical gear 13 rotates, it can drive the lead screw 11 to start rotating. The rotation of the lead screw 11 can cause the transmission block 12 to move up and down on the lead screw 11. The sorting machine body 1 can be raised or lowered according to the specific height of the operator. When the transmission block 12 rises or falls, it will cause the first support plate 8 to drive the moving plate 7 to slide on the slide rod 6. When the first support plate 8 rises or falls, with the cooperation of the slide rod 6 and the moving plate 7, it can not only keep the sorting machine body 1 stable, but also reduce the friction between the moving plate 7 and the support frame 5, thereby indirectly saving the power consumption of the drive motor 14.

[0036] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A highly integrated, fully automated high-speed SMD LED bead sorting machine, comprising a sorting machine body (1) and a connecting plate (2), wherein a base plate (3) is fixedly installed at the bottom of the sorting machine body (1), characterized in that: The connecting plate (2) is provided with a lifting structure (4). The lifting structure (4) includes a support frame (5) fixedly installed on the top of the connecting plate (2). Slide rods (6) are fixedly installed on both sides of the support frame (5). A movable plate (7) is movably installed on the slide rods (6). A first support plate (8) connected to the base plate (3) is fixedly installed on the movable plate (7). A reinforcing plate (9) is fixedly installed on the support frame (5). A connecting block (10) is fixedly installed on one side of the reinforcing plate (9). A lead screw (11) connected to the support frame (5) is movably installed on the connecting block (10). A transmission block (12) connected to the first support plate (8) is provided on the lead screw (11). A first helical gear (13) is fixedly installed at the bottom of the lead screw (11). A drive motor (14) is fixedly installed on the connecting plate (2). A second helical gear (15) meshing with the first helical gear (13) is fixedly installed at the output end of the drive motor (14).

2. The highly integrated, fully automated high-speed SMD LED bead sorting machine according to claim 1, characterized in that: A protective shell (16) is fixedly installed on the outside of the drive motor (14). The protective shell (16) has multiple heat dissipation holes (17) and a maintenance cover (18) is provided at one end of the protective shell (16).

3. The highly integrated, fully automated high-speed SMD LED bead sorting machine according to claim 2, characterized in that: A first magnetic ring (19) is fixedly installed on the inner side of the inspection cover (18), and a second magnetic ring (20) is fixedly installed on the protective shell (16) and magnetically connected to the first magnetic ring (19).

4. The highly integrated, fully automated high-speed SMD LED bead sorting machine according to claim 1, characterized in that: Multiple fixed frames (21) are fixedly installed on both sides of the connecting plate (2). A fixed bracket (22) is fixedly installed on the top of the fixed frame (21). A first electric telescopic rod (23) is fixedly installed on the bottom of the fixed bracket (22). A second support plate (24) is installed at the output end of the first electric telescopic rod (23). A rubber pad (25) is provided at the bottom of the second support plate (24).

5. A highly integrated, fully automated high-speed SMD LED bead sorting machine according to claim 4, characterized in that: A first fixing block (26) is fixedly installed on the first electric telescopic rod (23), and a first fixing sleeve (27) connected to the first fixing block (26) is fixedly installed on the top of the second support plate (24). Both the first fixing block (26) and the first fixing sleeve (27) are provided with connecting holes (28). A plug rod (29) is movably installed inside the connecting hole (28), and a latch (30) is fixedly installed at one end of the plug rod (29).

6. A highly integrated, fully automated high-speed SMD LED bead sorting machine according to claim 5, characterized in that: A fixing plate (31) is fixedly installed on the second support plate (24). A second electric telescopic rod (32) is fixedly installed on one side of the fixing plate (31). A locking tooth (33) is installed at the output end of the second electric telescopic rod (32). A toothed ring (34) that meshes with the locking tooth (33) is fixedly installed at the other end of the insertion rod (29).

7. A highly integrated, fully automated high-speed SMD LED bead sorting machine according to claim 6, characterized in that: A second fixing block (35) is fixedly installed on the second electric telescopic rod (32). A second fixing sleeve (36) connected to the second fixing block (35) is fixedly installed at one end of the locking tooth (33). A plurality of mounting holes (37) are provided on the second fixing block (35). A spring (38) is fixedly installed inside the mounting hole (37). A locking ball (39) is fixedly installed at one end of the spring (38). A plurality of locking holes (40) are provided on the second fixing sleeve (36) to cooperate with the locking ball (39).

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