A surface cleaning device for processing of an alloy razor blade

Abstract

The utility model discloses an alloy razor blade processing is with surface decontamination device relates to razor blade production technical field, the utility model discloses a ultrasonic cleaner is provided with the cleaning tank on the top, and the inside of cleaning tank places the support seat, and the both sides of support seat top are respectively seted up with first clamping groove, second clamping groove and two handles, and the first clamping groove is connected with the second clamping groove and has the knife rest, and the knife rest outside sleeve connection has razor blade main part, and the both sides of support seat bottom all are seted up with the limiting groove. The utility model discloses through the setting of support seat, first clamping groove and second clamping groove, utilize the U shape structure of support seat to provide horizontal placement space for the knife rest, form the physical block to avoid the razor blade from the knife rest and fall off, simultaneously, first clamping groove and second clamping groove can be stablely embedded in the support seat with the knife rest, and the horizontal displacement of knife rest is limited, and the problem that the razor blade is easy to fall off when the knife rest is horizontally placed in the prior art is effectively solved.

Description

Technical Field

[0001] This utility model relates to the field of razor blade manufacturing technology, specifically to a surface cleaning device for processing alloy razor blades. Background Technology

[0002] Alloy razor blades are the core components of shaving tools made from alloy materials such as stainless steel. They are characterized by high hardness, strong wear resistance, and sharp edges, which can effectively improve shaving efficiency and comfort. They are widely used in manual razor products, and their surface quality and cleanliness are crucial to the user experience and service life.

[0003] In the production process of alloy razor blades, after processing steps such as stamping, edge grinding, and surface polishing, metal shavings, cutting fluid, oil, and other impurities remain on the blade surface, requiring cleaning. Currently, ultrasonic cleaning is commonly used to remove these impurities. The purpose is to prevent these impurities from affecting the quality of subsequent processes such as plating and packaging, while also ensuring the hygiene and safety of the blade during use, preventing impurities from irritating the skin or causing the blade to rust.

[0004] In existing technologies, alloy razor blades have significant drawbacks when ultrasonically cleaned: if the blade holder is placed vertically, the blades tend to stack due to gravity, resulting in insufficient gaps between the blades. This makes it difficult for the ultrasonic cavitation effect to fully penetrate the impurities within the gaps, affecting the cleaning effect. Reducing the number of blades placed to alleviate stacking reduces the efficiency of a single cleaning cycle. Increasing the ultrasonic power increases energy consumption. While placing the blade holder horizontally avoids the problem of pressure from gravity stacking, the blades are prone to falling off the holder, and horizontal placement alone occupies more space in the cleaning tank, limiting the amount of material that can be cleaned per cycle, making it difficult to balance cleaning effectiveness, efficiency, and economy. Utility Model Content

[0005] Therefore, the purpose of this utility model is to provide a surface cleaning device for processing alloy razor blades, so as to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a surface cleaning device for processing alloy razor blades, comprising an ultrasonic cleaner, wherein a cleaning tank is provided on the top of the ultrasonic cleaner, and a support base is placed inside the cleaning tank; a first slot, a second slot, and two handles are respectively provided on the top two sides of the support base; a blade holder is connected between the first slot and the second slot; and a razor blade body is sleeved on the outside of the blade holder; and limit grooves are provided on both sides of the bottom of the support base.

[0007] By adopting the above technical solution, the razor blade body is stably sleeved on the blade holder, and the blade holder is then limited to the support seat by the first and second slots. The support seat can be placed in the cleaning tank for cleaning operations. The handle makes it easy for workers to pick up and put down the support seat, and the limiting groove provides a structural basis for stacking multiple support seats, thereby achieving effective cleaning of the alloy razor blade.

[0008] Furthermore, the tool holder is detachably connected to the first slot and the second slot.

[0009] By adopting the above technical solution, it is convenient for staff to quickly install and disassemble the razor holder according to actual needs, and it is easy to load and unload the razor holder and the razor blade body fitted on it, thereby improving the flexibility and convenience of operation.

[0010] Furthermore, the cross-section of the support seat is U-shaped.

[0011] By adopting the above technical solution, the U-shaped structure can provide a stable space for the razor holder and the razor blade body, forming good lateral protection for the razor blade body, preventing the blade from falling off the razor holder due to shaking during the cleaning process, and enhancing the stability of the overall structure.

[0012] Furthermore, multiple support seats are provided, and the handles on both sides of the top of one support seat are detachably connected to the limiting grooves on both sides of the bottom of other support seats.

[0013] By adopting the above technical solution, the vertical stacking of multiple support bases is realized, which can make full use of the three-dimensional space of the cleaning tank, increase the number of razor blades for a single cleaning without increasing the equipment floor space, and improve cleaning efficiency. At the same time, the disassembly and connection method also makes it easy to flexibly adjust the stacking number according to the cleaning volume.

[0014] Furthermore, the tool holder and support base are arranged horizontally.

[0015] By adopting the above technical solution, the razor blades can be prevented from stacking together due to gravity, ensuring that there is enough gap between the blades so that the ultrasonic cavitation effect can fully act on the surface and gap of each blade, ensuring the cleaning effect. At the same time, the horizontal setting is also conducive to the stable placement and stacking of the support base.

[0016] Furthermore, the ultrasonic cleaner has a control panel mounted on its outer surface, and heat dissipation holes are provided on the lower part of the outer surface and the lower part of the back of the ultrasonic cleaner. Valves are installed on one side and one side of the back of the ultrasonic cleaner.

[0017] By adopting the above technical solutions, the control panel allows staff to easily turn the ultrasonic cleaner on and off; the heat dissipation holes can dissipate the heat generated during operation in a timely manner, ensuring the normal operation and service life of the equipment; and the valves facilitate the injection of cleaning fluid and the discharge of wastewater, simplifying the liquid replacement process in the cleaning tank.

[0018] Furthermore, the ultrasonic cleaner is equipped with an ultrasonic generator and an ultrasonic transducer, and the control panel is electrically connected to the ultrasonic generator and the ultrasonic transducer.

[0019] By adopting the above technical solution, staff can control the ultrasonic generator to generate high-frequency electrical signals through the control panel. The ultrasonic transducer converts the high-frequency electrical signals into mechanical vibrations, thereby generating ultrasonic waves in the cleaning tank to achieve efficient cleaning of razor blades. The electrical connection makes the control more precise and convenient.

[0020] Furthermore, both the support base and the handle are made of 316L stainless steel.

[0021] By adopting the above technical solutions, 316L stainless steel has excellent corrosion resistance and wear resistance, can adapt to the corrosive environment of the cleaning fluid during the cleaning process, and can also withstand the weight of the razor holder and razor blades and the friction during the disassembly and assembly process, thus extending the service life of the support base and handle.

[0022] Furthermore, the handle is fixedly connected to the support base by welding.

[0023] By adopting the above technical solution, the welding connection can ensure the firmness and stability of the connection between the handle and the support base. When the staff picks up or puts down the support base or performs stacking operations, it can prevent the handle and the support base from becoming loose or separating, thus ensuring the safety and reliability of the operation.

[0024] In summary, the present invention has the following main advantages:

[0025] 1. This utility model, through the setting of a support base, a first slot, and a second slot, utilizes the U-shaped structure of the support base to provide a horizontal placement space for the razor holder, forming a physical barrier to prevent the razor blades from falling off the holder. At the same time, the first and second slots can stably fit the razor holder into the support base, limiting the horizontal displacement of the razor holder, effectively solving the problem of blades easily falling off when the razor holder is placed horizontally in the prior art. In addition, the horizontal placement of the razor holder can avoid the razor blades from stacking due to gravity and resulting in too small a gap, ensuring that the ultrasonic cavitation effect can fully act on the blade surface and gap, improving the cleaning effect, and without reducing the amount of blades or increasing the ultrasonic power, thus balancing cleaning efficiency and energy consumption control.

[0026] 2. The present invention provides a convenient grip structure for workers to pick up and put down the support base with the blade holder by setting the handle, which can also reduce the possibility of hand contact with the blade, improve the safety and convenience of operation, and improve the efficiency of the overall cleaning operation.

[0027] 3. By designing a handle and a limiting groove, this utility model allows the handle of the lower support to be precisely embedded in the limiting groove of the upper support when multiple sets of razor blades need to be cleaned simultaneously, thus achieving stable vertical stacking of multiple support bases. This structure effectively utilizes the three-dimensional space of the cleaning tank, compensating for the shortcomings of horizontal placement occupying too much space and increasing the number of blades that can be cleaned at one time. Furthermore, the engagement of the handle and the limiting groove restricts the horizontal movement of the support base, preventing structural collapse during stacking and ensuring stability in the stacked state, thereby further improving the economy and efficiency of the cleaning operation. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the structure of this utility model;

[0029] Figure 2 This is a schematic diagram of the support structure of this utility model;

[0030] Figure 3 This is a schematic diagram of the support structure of this utility model when stacked;

[0031] Figure 4 This is a bottom view of the support structure of the present invention when stacked.

[0032] Figure 5 This is a schematic diagram of the support structure for loading and unloading materials according to this utility model.

[0033] In the diagram: 1. Ultrasonic cleaner; 2. Control panel; 3. Valve; 4. Heat dissipation hole; 5. Cleaning tank; 6. Blade holder; 7. Shaver blade body; 8. Support base; 9. First slot; 10. Second slot; 11. Handle; 12. Limiting groove. Detailed Implementation

[0034] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0035] The embodiments of this utility model will be described below based on its overall structure.

[0036] Example 1:

[0037] A surface cleaning device for machining alloy razor blades, such as Figures 1-5As shown, the ultrasonic cleaner includes an ultrasonic cleaner 1. A cleaning tank 5 is located on top of the ultrasonic cleaner 1, and a support base 8 is placed inside the cleaning tank 5. The support base 8 has a U-shaped cross-section. A first slot 9, a second slot 10, and two handles 11 are respectively opened on both sides of the top of the support base 8. A blade holder 6 is connected between the first slot 9 and the second slot 10. The blade holder 6 and the support base 8 are horizontally positioned. The blade holder 6 is detachably connected to the first slot 9 and the second slot 10. A razor blade body 7 is sleeved on the outside of the blade holder 6. Limiting grooves 12 are opened on both sides of the bottom of the support base 8. Multiple support bases 8 are provided. The handles 11 on both sides of the top of one support base 8 are detachably connected to the limiting grooves 12 on both sides of the bottom of other support bases 8. When the operator lays down the support base 8, making the support base 8 and the blade holder 6 horizontally positioned, the U-shaped support base 8 opens... With the opening facing upwards, the operator holds the handle 11 at the top of the support base 8 and horizontally places the support base 8, which contains the blade holder 6, into the cleaning tank 5 of the ultrasonic cleaner 1. After placement, the first slot 9 and the second slot 10 limit the horizontal displacement of the blade holder 6 within the support base 8 to prevent it from falling off. At the same time, the U-shaped inner wall of the support base 8 forms a physical barrier to prevent the razor blade from falling off the blade holder 6. If multiple sets of blades need to be cleaned simultaneously, the operator can stack multiple support bases 8. In this case, the limiting groove 12 at the bottom of the upper support base 8 will engage with the handle 11 at the top of the lower support base 8. The detachable connection between the two achieves stable vertical stacking, making full use of the three-dimensional space of the cleaning tank 5 and reducing the possibility of the upper support base 8 falling off due to horizontal displacement during stacking.

[0038] See Figure 1 In the above embodiment, the control panel 2 is installed on the outer surface of the ultrasonic cleaner 1. An ultrasonic generator and an ultrasonic transducer are installed inside the ultrasonic cleaner 1. The control panel 2 is electrically connected to the ultrasonic generator and the ultrasonic transducer. Heat dissipation holes 4 are provided on the lower part of the outer surface and the lower part of the back of the ultrasonic cleaner 1. Valves 3 are installed on one side and one side of the back of the ultrasonic cleaner 1. The valves 3 are connected to external pipelines to facilitate the addition of cleaning liquid and subsequent discharge of wastewater. The operator starts the ultrasonic generator and the ultrasonic transducer through the control panel 2 on the outer surface of the ultrasonic cleaner 1. The ultrasonic generator converts the power frequency electrical signal into a high frequency electrical signal to drive the ultrasonic transducer to work. The transducer converts the electrical signal into mechanical vibration, which is transmitted through the cleaning liquid in the cleaning tank 5 to form ultrasonic waves. The cavitation effect of the ultrasonic waves acts on the surface and gaps of the razor blades to remove residual metal debris, cutting fluid, oil and other impurities.

[0039] Example 2:

[0040] Based on the above embodiment one, the following settings are used to add structure.

[0041] See Figures 1-5In the above embodiments, both the support base 8 and the handle 11 are made of 316L stainless steel. The corrosion resistance and wear resistance of the support base 8 and the handle 11 are suitable for the cleaning environment and the friction during the disassembly and assembly of the tool holder 6, ensuring the long-term stable operation of the structure.

[0042] Example 3:

[0043] Based on the above embodiment one, the following settings are now adopted to increase structural stability.

[0044] See Figures 1-5 In the above embodiment, the handle 11 is fixedly connected to the support base 8 by welding. Compared with integral molding, the operation is simpler. Several finished round steel bars are bent into the shape of the handle 11 by a pipe bending machine to complete the processing of the handle 11. Then the handle 11 is directly welded to the support base 8 to reduce the cost of mold and cutting processing. Compared with assembly type such as bolts, the structure is more stable and is not easily affected by vibration, which may cause the handle 11 to loosen and fall off.

[0045] The implementation principle of this utility model is as follows: First, the razor blade body 7 is a universal razor blade, which can be adapted to most manual razors on the market; the cutting device cuts a long razor strip into multiple razor blade bodies, and the cutting device will put the razor blade body 7 on the outside of the blade holder 6. The loading of the blade holder 6 is the existing cutting device loading technology. After the blades are loaded, the worker places the support base 8 vertically, and then the worker sends the vertical blade holder 6 horizontally into the support base 8. At this time, the top and bottom of the blade holder 6 enter the first slot 9 and the second slot 10 respectively.

[0046] Subsequently, the staff laid down the support base 8 so that the support base 8 and the blade holder 6 were set horizontally, with the opening of the U-shaped support base 8 facing upward. Then, the staff held the handle 11 on the top of the support base 8 and placed the support base 8 with the blade holder 6 embedded in it horizontally into the cleaning tank 5 of the ultrasonic cleaner 1. After placement, the first slot 9 and the second slot 10 were used to limit the horizontal displacement of the blade holder 6 within the support base 8 to prevent the blade holder 6 from falling off. At the same time, the U-shaped inner sidewall of the support base 8 formed a physical barrier to prevent the razor blade from falling off the blade holder 6. If multiple sets of blades need to be cleaned at the same time, the staff can stack multiple support bases 8. At this time, the limiting groove 12 at the bottom of the upper support base 8 will engage with the handle 11 on the top of the lower support base 8. The detachable connection between the two achieves stable vertical stacking, making full use of the three-dimensional space of the cleaning tank 5 and reducing the possibility of the upper support base 8 falling off due to horizontal displacement during stacking.

[0047] Next, valve 3 is connected to the external pipeline to facilitate the addition of cleaning liquid and subsequent discharge of wastewater; the operator starts the ultrasonic generator and ultrasonic transducer through the control panel 2 on the outer surface of the ultrasonic cleaner 1; the ultrasonic generator converts the power frequency electrical signal into a high frequency electrical signal, which drives the ultrasonic transducer to work, and the transducer converts the electrical signal into mechanical vibration, which is transmitted through the cleaning liquid in the cleaning tank 5 to form ultrasonic waves. The cavitation effect of the ultrasonic waves is used to act on the surface and gap of the razor blade to remove residual metal debris, cutting fluid and oil stains and other impurities.

[0048] During the cleaning process, the heat dissipation holes 4 on the outer surface and back of the ultrasonic cleaner 1 continuously dissipate heat from the ultrasonic generator and ultrasonic transducer. After cleaning, the staff removes the support base 8 from the cleaning tank 5 again using the handle 11. After the support base 8 is placed upright, the staff pulls the blade holder 6 out of the first slot 9 and the second slot 10 to complete the removal and placement of the blade.

[0049] Throughout the process, the support base 8 and handle 11 are made of 316L stainless steel, whose corrosion resistance and wear resistance are suitable for the cleaning environment and the friction during the disassembly and assembly of the blade holder 6, ensuring long-term stable operation of the structure; the horizontal setting of the blade holder 6 and the support base 8 avoids the problem of too small gaps caused by the stacking of blades due to gravity, ensuring the cleaning effect without reducing the load or increasing the ultrasonic power, thus balancing efficiency and energy consumption.

[0050] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A surface cleaning device for processing alloy razor blades, comprising an ultrasonic cleaner (1), characterized in that: The ultrasonic cleaner (1) is provided with a cleaning tank (5) on the top, and a support base (8) is placed inside the cleaning tank (5). The support base (8) has a first slot (9), a second slot (10) and two handles (11) on the top two sides respectively. A blade holder (6) is connected between the first slot (9) and the second slot (10), and a razor blade body (7) is sleeved on the outside of the blade holder (6). Limiting grooves (12) are provided on both sides of the bottom of the support base (8).

2. The surface cleaning device for processing alloy razor blades according to claim 1, characterized in that: The tool holder (6) is detachably connected to the first slot (9) and the second slot (10).

3. The surface cleaning device for processing alloy razor blades according to claim 1, characterized in that: The support base (8) has a U-shaped cross section.

4. The surface cleaning device for processing alloy razor blades according to claim 3, characterized in that: The support base (8) is provided in multiple ways, and the handles (11) on both sides of the top of one of the support bases (8) are detachably connected to the limiting grooves (12) on both sides of the bottom of other support bases (8).

5. The surface cleaning device for processing alloy razor blades according to claim 4, characterized in that: The tool holder (6) and the support base (8) are arranged horizontally.

6. The surface cleaning device for processing alloy razor blades according to claim 1, characterized in that: The ultrasonic cleaner (1) has a control panel (2) mounted on its outer surface. Heat dissipation holes (4) are provided on the lower part of the outer surface and the lower part of the back of the ultrasonic cleaner (1). Valves (3) are installed on one side and one side of the back of the ultrasonic cleaner (1).

7. The surface cleaning device for processing alloy razor blades according to claim 6, characterized in that: The ultrasonic cleaner (1) is equipped with an ultrasonic generator and an ultrasonic transducer, and the control panel (2) is electrically connected to the ultrasonic generator and the ultrasonic transducer.

8. The surface cleaning device for processing alloy razor blades according to claim 4, characterized in that: The support base (8) and handle (11) are both made of 316L stainless steel.

9. The surface cleaning device for processing alloy razor blades according to claim 8, characterized in that: The handle (11) is fixedly connected to the support base (8) by welding.

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