A compound jig for machining of an irregular motor frame

Abstract

The utility model relates to a kind of compound moulds for machining special-shaped motor base, which is composed of composite function drill jig and heightening lathe bed body, the composite function drill jig is assembled to the end face of the base through positioning stopper, the drill jig scribing slot is aligned with the cross line of the base, the drill bit is positioned through drill sleeve, the knife flutter problem when lengthening drill rod is avoided, after drilling, the composite function drill jig is connected with the heightening lathe bed body through connecting bolt, forming rigid whole, the special-shaped base is lifted and stably clamped on the workbench of numerical control vertical lathe, which is convenient for subsequent turning, milling and drilling processing, the positioning stopper and the connecting hole position are standardized structure, different models of base can be adapted by replacing the composite function drill jig;The lathe bed stopper and the connecting light hole of the heightening lathe bed body are also standardized structure, which maintains universality when cooperating with different models of composite function drill jig, the utility model improves processing precision and efficiency, reduces the production cost of mould, and is suitable for machining special-shaped motor base.

Description

Technical Field

[0001] This utility model relates to the industrial and mining fields, specifically a composite tooling for processing irregularly shaped motors. Background Technology

[0002] Due to continuous innovation and the expanding application scope of the mining motor industry, new types of mining motors have begun to flood the market. Under the demands of different operating conditions and functions, motors with unconventional structures have emerged, whose external shape and internal structure are designed to fully meet usage requirements. For example, the problem this invention aims to solve is the machining of an unconventional motor base for a permanent magnet variable frequency submersible pump. This motor base has two water pipes extending beyond the end face of the base, making it impossible to directly clamp onto the worktable of a CNC vertical lathe when milling and drilling the end face and inner diameter of the other side of the base. Furthermore, the structural limitations of the end face with the water pipes cause spindle interference during drilling on the CNC machine tool, necessitating the use of a conventional drilling machine with an extended drill rod. Utility Model Content

[0003] To solve the above problems, this utility model discloses a composite jig for machining irregularly shaped motor bases, consisting of a tire and a drilling jig.

[0004] The specific technical solution is as follows:

[0005] A composite jig for machining irregularly shaped motor bases, comprising a base and a pressure plate assembly, including:

[0006] The composite function drilling jig is provided with a positioning stop and a drill sleeve that cooperate with the machine base. The drill sleeves are evenly distributed on the composite function drilling jig. The composite function drilling jig also includes a first connecting bolt, which connects the composite function drilling jig to the machine base.

[0007] The heightened tire body is an integral welded structure. The heightened tire body includes a connecting plate. The upper surface of the connecting plate is provided with a tire stop, which is conformally set to the end face of the composite functional drilling jig. A second connecting bolt is also provided on the connecting plate. A support rib is provided below the connecting plate, and a base plate is connected below the support rib.

[0008] When using the multifunctional drilling jig, after the pressure plate is installed on the machine base, the drill jig is aligned with the crosshairs of the machine base through the grooves of the drill jig. The multifunctional drilling jig is connected to the machine base by the first connecting bolt. After drilling is completed, the multifunctional drilling jig, as a connector, connects the machine base and the connecting plate of the heightened tire body together by the second connecting bolt.

[0009] When using the heightened tire body, the base plate is connected to the worktable with a chuck. The composite function drill jig is aligned with the machine base through the positioning stop and the drill jig groove is aligned with the cross line of the machine base. The heightened tire body is aligned with the drill jig groove of the composite function drill jig through the tire groove. The heightened tire body, composite function drill jig, and machine base are connected by positioning stops, groove alignment, and bolts to form a rigid whole.

[0010] The positioning stop and connecting hole positions are standardized structures, and different models of machine bases can be adapted by replacing the composite function drill jig.

[0011] The tire stop and connecting light hole of the heightened tire body are standardized structures, maintaining versatility when used with different models of composite function drill jigs.

[0012] The advantages of this utility model are:

[0013] The use of a multi-functional drilling jig for positioning drill bits avoids the problems of tool vibration and threaded hole quality that occur when using extended drill rods for drilling due to the irregular structure of the machine base. Furthermore, since the tire body is a welded whole, the use of the multi-functional drilling jig avoids the problem of the incompatibility of the heightened tire body due to the different sizes and positions of the positioning stops and connecting screw holes of different irregular machine bases for different product models. This enhances the versatility of the heightened tire body and reduces the manufacturing cost of the jig due to different models and specifications of the workpiece. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of a multi-functional drill jig structure;

[0016] Figure 3 This is a schematic diagram of the assembly structure of the multi-functional drilling jig and the base;

[0017] Figure 4 A schematic diagram showing the positional relationship between the multi-functional drilling jig and the drilling machine worktable;

[0018] Figure 5 A schematic diagram of the structure for raising the tire body;

[0019] Figure 6 A three-dimensional structural diagram for increasing the height of the tire body;

[0020] Figure 7 A schematic diagram of the assembly structure of the multi-functional drilling jig and the heightened tire body;

[0021] Figure 8 A schematic diagram of the three-dimensional structure of the multi-functional drilling jig and the heightened tire body assembly. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] A composite jig for machining irregularly shaped motor bases, comprising a base 1 and a pressure plate set 8, including:

[0024] The composite function drill jig 2 is provided with a positioning stop 71 that cooperates with the base 1 and a drill sleeve 22. The drill sleeve 22 is evenly distributed on the composite function drill jig 2. The composite function drill jig 2 also includes a first connecting bolt 21, which connects the composite function drill jig 2 and the base 1.

[0025] The heightened tire body 3 is an integral welded structure. The heightened tire body 3 includes a connecting plate 31. The upper end face of the connecting plate 31 is provided with a tire stop 35, which is set in the same shape as the end face of the composite function drill jig 2. A second connecting bolt 34 is also provided on the connecting plate 31. A support rib 32 is provided below the connecting plate 31, and a base plate 33 is connected below the support rib.

[0026] When using the composite function drill jig 2, after the pressure plate set 8 presses the machine base, it is aligned with the cross line of the machine base through the drill jig engraving groove 26. The composite function drill jig 2 is connected to the machine base 1 through the first connecting bolt 21. After drilling is completed, the composite function drill jig 2 acts as a connector to connect the machine base 1 and the connecting plate 31 of the raised tire body 3 through the second connecting bolt 34.

[0027] When the heightened tire body 3 is in operation, the base plate 33 is connected to the worktable 4 with the chuck 5. After the composite function drill jig 2 is engaged with the machine base 1 through the positioning stop 71, it is aligned with the cross line of the machine base through the drill jig engraving groove 26. The heightened tire body 3 is aligned with the drill jig engraving groove 26 of the composite function drill jig 2 through the tire engraving groove 36. The heightened tire body 3, the composite function drill jig 2, and the machine base 1 form a rigid whole through the engagement of the positioning stop, the engraving alignment, and the bolt connection.

[0028] The positioning stop 71 and the connection hole position are standardized structures, and can be adapted to different models of machine bases by replacing the composite function drill jig 2.

[0029] The tire stop 35 and connecting light hole of the heightened tire body 3 are standardized structures, maintaining universality when used with different models of composite function drill jigs 2.

[0030] The working principle of this utility model is as follows:

[0031] Drilling stage:

[0032] The multi-functional drill jig 2 is assembled onto the end face of the irregular machine base 1 through the positioning stop 71;

[0033] By aligning the drill jig groove 26 with the crosshair on the end face of the machine base 1, the drill jig is fixed to the worktable 80 of the drill press (with T-slot) using the pressure plate set 8.

[0034] The drill bit of the drilling machine is positioned by the embedded carbide drill bushing 22 and processes the threaded bottom hole on the end face of the machine base 1 to avoid the vibration of the extended drill rod.

[0035] The assembly stage of the fixture:

[0036] After drilling is completed, the composite function drill jig 2 and the machine base 1 are fastened together with the first connecting bolt 21;

[0037] Align the tire groove 36 of the heightened tire body 3 with the drill groove 26, and position it through the tire stop 35.

[0038] The second connecting bolt 34 is used to connect the composite functional drill jig 2 and the connecting plate 31 of the heightened tire body 3 to form a rigid whole.

[0039] Turning stage:

[0040] Install the assembled unit on 4; adjust the position of the four-jaw chuck 5 and align it with the grating edge finder; perform the turning / milling process, in which the support rib 32 of the tire body 3 is raised to elevate the machine base 1 and avoid interference from the water supply pipe.

Claims

1. A composite jig for machining irregularly shaped motor bases, comprising a base (1) and a pressure plate assembly (8), characterized in that, include: The composite function drill jig (2) is provided with a positioning stop (71) and a drill sleeve (22) that cooperate with the base (1). The drill sleeve (22) is evenly distributed on the composite function drill jig (2). The composite function drill jig (2) also includes a first connecting bolt (21), which connects the composite function drill jig (2) and the base (1). The heightened tire body (3) is an integral welded structure. The heightened tire body (3) includes a connecting plate (31). The upper end face of the connecting plate (31) is provided with a tire stop (35) and is set in accordance with the end face of the composite function drill jig (2). A second connecting bolt (34) is also provided on the connecting plate (31). A support rib (32) is provided below the connecting plate (31), and a base plate (33) is connected below the support rib.

2. The composite jig for machining irregularly shaped motor bases and drilling jigs as described in claim 1, characterized in that: When the composite function drill jig (2) is in operation, after the pressure plate set (8) presses the base, it is aligned with the cross line of the base through the drill jig engraving groove (26). The composite function drill jig (2) is connected to the base (1) through the first connecting bolt (21). After drilling is completed, the composite function drill jig (2) serves as a connector to connect the base (1) and the connecting plate (31) of the heightened tire body (3) together through the second connecting bolt (34).

3. The composite jig for machining irregularly shaped motor bases and drilling jigs as described in claim 1, characterized in that: When the heightened tire body (3) is in operation, the base plate (33) is connected to the worktable (4) with the chuck (5). The composite function drill jig (2) is engaged with the machine base (1) through the positioning stop (71), and then aligned with the cross line of the machine base through the drill jig engraving groove (26). The heightened tire body (3) is aligned with the drill jig engraving groove (26) of the composite function drill jig (2) through the tire engraving groove (36). The heightened tire body (3), the composite function drill jig (2), and the machine base (1) form a rigid whole through the positioning stop engagement, engraving alignment, and bolt connection.

4. The composite jig for machining irregularly shaped motor bases and drilling jigs as described in claim 1, characterized in that: The positioning stop (71) and the connection hole position are standardized structures, and different models of machine bases can be adapted by replacing the composite function drill jig (2).

5. The composite jig for machining irregularly shaped motor bases and drilling jigs according to claim 1, characterized in that: The tire stop (35) and connecting light hole of the heightened tire body (3) are standardized structures, and maintain universality when used with different models of composite function drill jigs (2).

Images