A punching device for machining gear of a speed reducer

Abstract

The utility model discloses a kind of punching device for gear machining of speed reducer, it is related to the technical field of speed reducer processing, including the punching device base, the upper end of the punching device base is fixedly connected with support rod, support plate is fixedly connected on the support rod, the upper end of support plate is fixedly connected with placing plate, the upper end of placing plate is provided with limiting mechanism, the limiting mechanism includes movable strip slidingly connected on the upper end of placing plate, mobile groove is formed in the side of movable strip, by setting limiting mechanism, different from traditional clamping fixed mode, the teeth of speed reducer gear can be clamped and fixed, avoid the irregular surface of gear to cause position to deviate, ensure the normal progress of punching work, to ensure the accuracy of punching, secondly, by setting movable mechanism, gear is clamped from both ends, can ensure that gear is clamped and fixed at center, positioning and placing manually are not needed for staff, greatly improve the processing efficiency of device.

Description

Technical Field

[0001] This utility model relates to the field of speed reducer processing technology, and in particular to a drilling device for speed reducer gear processing. Background Technology

[0002] A speed reducer is a transmission device that reduces speed and increases torque through a gear meshing system. It is widely used in industrial robots, CNC machine tools, wind power generation and other fields. A speed reducer is generally composed of a gear system and shaft assembly. The gears of a speed reducer need to be processed in many ways before use, such as grinding and drilling.

[0003] Existing gear-drilling devices for reducers typically require fixing the gear from all four sides before drilling. Due to the irregularity of the gear edges, misalignment can easily occur, leading to damage during drilling. Furthermore, clamping and fixing the gear from all four sides individually is inconvenient and reduces the processing efficiency of the device.

[0004] Therefore, those skilled in the art have provided a drilling device for machining reducer gears to solve the problems mentioned in the background art. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a drilling device for machining gears in a speed reducer, thus solving the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a drilling device for machining gears in a speed reducer, comprising a drilling device base, a support rod fixedly connected to the upper end of the drilling device base, and a support plate fixedly connected to the support rod. The device is characterized in that: a placement plate is fixedly connected to the upper end of the support plate, and a limiting mechanism is provided at the upper end of the placement plate. The limiting mechanism includes a movable strip slidably connected to the upper end of the placement plate, a moving groove formed on one side of the movable strip, a clamping plate slidably connected inside the moving groove, a moving rod rotatably connected through and on the clamping plate, a first gear fixedly connected to one end of the moving rod outside the movable strip, and a connecting ring fixedly connected to the clamping plate, the connecting ring being sleeved on the moving rod.

[0007] As a further technical solution of this utility model, a spiral groove is provided on the outer wall of the moving rod, and a slider is fixedly connected to the inner wall of the connecting ring, the slider being located inside the spiral groove.

[0008] As a further technical solution of this utility model, the limiting mechanism is provided in two sets, symmetrically distributed above the placement plate, and the placement plate is located at the center of the support plate.

[0009] As a further technical solution of this utility model, each of the movable bars is provided with three moving slots, and two clamping plates are slidably connected inside each of the moving slots.

[0010] As a further technical solution of this utility model, the upper end of the placement plate is provided with a toothed strip, and the first gear can contact the toothed strip when it moves.

[0011] As a further technical solution of this utility model, the upper end of the placement plate is provided with an active mechanism. The active mechanism includes a limiting strip fixedly connected to the upper end of the placement plate. A drive gear is rotatably connected inside the limiting strip, and a rack is slidably connected inside the limiting strip. The drive gear meshes with the rack.

[0012] As a further technical solution of this utility model, the movable mechanism also includes a drive motor disposed on the limiting strip, the output shaft of the drive motor is connected to the drive gear, the limiting strip is provided with a sliding groove, and the rack passes through the sliding groove and is connected to the movable strip.

[0013] As a further technical solution of this utility model, a driving component is fixedly connected to the upper end of the support rod, and a drill bit is connected to the output end of the driving component. The drill bit is located directly above the support plate.

[0014] This utility model provides a drilling device for machining gears in a speed reducer, which has the following advantages compared with the prior art: By setting a limiting mechanism, unlike the traditional clamping and fixing method, the teeth of the reducer gear can be directly clamped and fixed, avoiding positional displacement caused by the irregular surface of the gear, ensuring the normal progress of the drilling work and ensuring the accuracy of the drilling. Secondly, by setting a movable mechanism, the gear can be clamped from both ends at the same time, ensuring that the gear is clamped and fixed in the center, eliminating the need for manual positioning by the staff, which greatly improves the processing efficiency of the device. Attached Figure Description

[0015] Figure 1 A schematic diagram of a drilling device for machining gear reducers; Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the active strip; Figure 3 for Figure 2 A schematic diagram of the internal structure of the activity bar from the rear view; Figure 4 for Figure 1 A magnified structural diagram at point A; Figure 5 This is a schematic diagram of the three-dimensional structure of the activity mechanism.

[0016] In the diagram: 1. Drilling device base; 2. Support rod; 3. Drive component; 4. Drill bit; 5. Support plate; 6. Placement plate; 7. Movable bar; 8. Moving groove; 9. Clamping plate; 11. Moving rod; 12. First gear; 13. Connecting ring; 14. Limiting bar; 15. Slide groove; 16. Drive gear; 17. Rack; 18. Drive motor; 19. Gear rack. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-5 This utility model provides a drilling device for machining reducer gears: it includes a drilling device base 1, a support rod 2 fixedly connected to the upper end of the drilling device base 1, and a support plate 5 fixedly connected to the support rod 2. The device is characterized in that: a placement plate 6 is fixedly connected to the upper end of the support plate 5, and a limiting mechanism is provided at the upper end of the placement plate 6. The limiting mechanism includes a movable strip 7 slidably connected to the upper end of the placement plate 6, a moving groove 8 opened on one side of the movable strip 7, a clamping plate 9 slidably connected inside the moving groove 8, a moving rod 11 passing through and rotatably connected to the clamping plate 9, a first gear 12 fixedly connected to one end of the moving rod 11 located outside the movable strip 7, a connecting ring 13 fixedly connected to the clamping plate 9, the connecting ring 13 being sleeved on the moving rod 11, and the placement plate 6 for placing the reducer gear to be machined.

[0019] A spiral groove is provided on the outer wall of the moving rod 11, and a slider is fixedly connected to the inner wall of the connecting ring 13. The slider is located inside the spiral groove. When the moving rod 11 rotates with the first gear 12, the spiral groove moves based on the slider, thereby pushing the connecting ring 13 to move laterally. The spiral grooves corresponding to every two adjacent connecting rings 13 are in opposite directions, thereby realizing the opposite movement of the clamping plate 9.

[0020] Two sets of limiting mechanisms are provided, symmetrically distributed above the placement plate 6. The placement plate 6 is located at the center of the support plate 5. The two sets of limiting mechanisms can simultaneously fix the teeth on both sides of the reducer gear to ensure the stability of the gear during drilling.

[0021] Each movable bar 7 has three moving slots 8. Each moving slot 8 has two clamping plates 9 slidably connected inside. When the two clamping plates 9 inside each moving slot 8 move, their moving directions are opposite, which can complete the clamping and releasing of the gear teeth.

[0022] The upper end of the placement plate 6 is provided with a toothed bar 19. When the first gear 12 moves, it can contact the toothed bar 19. When the first gear 12 contacts the toothed bar 19, the two mesh, which pushes the first gear 12 and the moving rod 11 to rotate synchronously. Then, under the action of the spiral groove and the slider, the connecting ring 13 and the clamping plate 9 are moved. The toothed bar 19 is adjusted based on the placement plate 6. The adjustment method can be achieved by rotating a common spiral rod, which is not shown in the figure.

[0023] The upper end of the placement plate 6 is provided with a movable mechanism, which includes a limiting strip 14 fixedly connected to the upper end of the placement plate 6. A drive gear 16 is rotatably connected inside the limiting strip 14, and a rack 17 is slidably connected inside the limiting strip 14. The drive gear 16 meshes with the rack 17. The limiting strip 14 is placed parallel to the placement plate 6 and is located at the upper edge of the placement plate 6, for fixing the gear to be processed from above.

[0024] The moving mechanism also includes a drive motor 18 mounted on the limit bar 14. The output shaft of the drive motor 18 is connected to the drive gear 16. A slide groove 15 is provided on the limit bar 14. A rack 17 passes through the slide groove 15 and is connected to the moving bar 7. There are two slide grooves 15 and two racks 17, which are respectively connected to two moving bars 7. When the drive motor 18 is working, it can drive the drive gear 16 to rotate synchronously, and then drive the rack 17 that meshes with it to move, thereby realizing the movement of the moving bar 7.

[0025] The upper end of the support rod 2 is fixedly connected to the drive component 3, and the output end of the drive component 3 is connected to the drill bit 4. The drill bit 4 is located directly above the support plate 5. When the drive component 3 is working, it can drive the drill bit 4 to move downward and make it rotate, thus completing the drilling work of the gear.

[0026] The working principle of this utility model is as follows: When drilling holes in the gear reducer, the position of the toothed bar 19 can be adjusted according to the size of the gear so that the lateral length can be just right to fix the gear. Then, the gear to be processed is placed on the placement plate 6, and the two symmetrical teeth with the farthest distance on the left and right are placed horizontally. At this time, the drive motor 18 can be started to work, thereby driving the drive gear 16 to rotate. Then, the rack 17 can drive the two movable bars 7 to move closer to each other, and finally push the gear to the center and stop. During the pushing process, the first gear 12 will contact the toothed bar 19. Under the action of the toothed bar 19, the first gear 12 drives the moving rod 11 to rotate. At this time, the spiral slide moves with the moving rod 11, thereby pushing the clamping plate 9 to move laterally through the slider, completing the clamping and fixing of the gear teeth, and further ensuring the stability of the gear processing.

[0027] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the art.

Claims

1. A drilling device for machining gears of a speed reducer, comprising a drilling device base (1), wherein a support rod (2) is fixedly connected to the upper end of the drilling device base (1), and a support plate (5) is fixedly connected to the support rod (2), characterized in that: The upper end of the support plate (5) is fixedly connected to the placement plate (6). The upper end of the placement plate (6) is provided with a limiting mechanism. The limiting mechanism includes a movable strip (7) slidably connected to the upper end of the placement plate (6). A moving groove (8) is opened on one side of the movable strip (7). A clamping plate (9) is slidably connected inside the moving groove (8). A moving rod (11) is rotatably connected through the clamping plate (9). A first gear (12) is fixedly connected to one end of the moving rod (11) located outside the movable strip (7). A connecting ring (13) is fixedly connected to the clamping plate (9). The connecting ring (13) is sleeved on the moving rod (11).

2. The drilling device for machining gears of a speed reducer according to claim 1, characterized in that, A spiral groove is provided on the outer wall of the moving rod (11), and a slider is fixedly connected to the inner wall of the connecting ring (13), the slider being located inside the spiral groove.

3. The drilling device for machining reducer gears according to claim 2, characterized in that, The limiting mechanism is provided in two sets, symmetrically distributed above the placement plate (6), and the placement plate (6) is located at the center of the support plate (5).

4. The drilling device for machining gears of a speed reducer according to claim 1, characterized in that, Each of the movable bars (7) has three moving slots (8), and each of the moving slots (8) has two clamping plates (9) slidably connected inside.

5. A drilling device for machining gears of a speed reducer according to claim 1, characterized in that, The upper end of the placement plate (6) is provided with a toothed bar (19), and the first gear (12) can move to contact and mesh with the toothed bar (19).

6. The drilling device for machining reducer gears according to claim 1, characterized in that, The upper end of the placement plate (6) is provided with an active mechanism, which includes a limiting strip (14) fixedly connected to the upper end of the placement plate (6). The limiting strip (14) is rotatably connected to a drive gear (16), and the limiting strip (14) is slidably connected to a rack (17). The drive gear (16) meshes with the rack (17).

7. A drilling device for machining gears of a speed reducer according to claim 6, characterized in that, The active mechanism also includes a drive motor (18) mounted on a limit bar (14). The output shaft of the drive motor (18) is connected to a drive gear (16). A groove (15) is provided on the limit bar (14). The rack (17) passes through the groove (15) and is connected to the active bar (7).

8. A drilling device for machining gears of a speed reducer according to claim 1, characterized in that, The upper end of the support rod (2) is fixedly connected to a drive component (3), and the output end of the drive component (3) is connected to a drill bit (4), which is located directly above the support plate (5).

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