A shower rod processing cutting device

Abstract

The utility model discloses a shower pole processing cutting device, including frame, push material board, sliding seat, sliding block, cutting motor and cutting knife, sliding seat both ends are fixed on the frame, and the middle is equipped with the cutting groove of cutting knife walk, the sliding block is connected with the sliding slot on the sliding seat through the moving block of bottom, the cutting knife is installed in the bottom of sliding seat, and is connected with cutting motor drive on the one side of sliding block, the outside of frame is equipped with hydraulic cylinder still, and the piston rod of hydraulic cylinder is connected with sliding block, drives the reciprocating motion of sliding block along the sliding seat, and the rear end of sliding seat is equipped with a pair of blanking roll, and pipe material passes from the middle of two blanking rolls, and two blanking rolls are connected with blanking motor drive on the outside of frame, and the rear end of blanking roll is installed with conveyer belt, through setting the push material board and sliding seat structure of special structure, and through adjusting the control of rotary drum and motor, can cut processing to multiple pipe material once, forms shower pole, and the consistency of processed product is good, and can adapt to the processing of different size products.

Description

Technical Field

[0001] This utility model relates to the field of shower rod processing technology, and in particular to a shower rod processing and cutting device. Background Technology

[0002] In the bathroom product manufacturing industry, the shower rod, as a core component supporting the showerhead and adjusting its height, is directly affected by the quality of its cutting and processing, which in turn affects the product's assembly precision and safety. Existing shower rod processing and cutting technologies have the following two limitations.

[0003] Firstly, production efficiency is low. Most existing equipment are single-specification models. For shower rods of different diameters (such as 16mm, 20mm) or shapes (round, square), manual replacement of cutting tools and positioning fixtures is required. A single adjustment can take more than 30 minutes, and frequent model changes can easily lead to the accumulation of positioning errors.

[0004] Secondly, the level of automation is low. Most cutting processes rely on manual loading, positioning, and unloading, which not only increases labor costs but also leads to fluctuations in product qualification rate (usually between 85% and 90%) due to poor operational consistency. Utility Model Content

[0005] The purpose of this invention is to provide a shower rod processing and cutting device.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: A shower rod processing and cutting device includes a frame, a pusher plate, a slide block, a slider, a cutting motor, and a cutting blade. The frame has a feeding plate at its loading end. An adjusting cylinder is mounted on the feeding plate via bearings. The adjusting cylinder has a threaded hole in the middle, which engages with a screw threadedly. The inner end of the screw is fixedly connected to the pusher plate, and the outer end of the screw extends outside the frame. The outer end of the adjusting cylinder has a gear ring that meshes with a gear mounted on a mounting plate. A motor connected to the gear drive is mounted on the outside of the mounting plate. The pusher plate has a row of insertion holes; one end of a pipe is inserted into the insertion hole, and the other end passes through the slide block. The slide block has a through hole, and its two ends are fixed to the frame. A cutting groove is provided in the middle for the cutting blade to pass through. The slider is movably connected to the groove on the slide block through a moving block at the bottom. The cutting blade is installed at the bottom of the slide block and is driven by a cutting motor installed on one side of the slider. A hydraulic cylinder is also provided on the outside of the frame. The piston rod of the hydraulic cylinder is connected to the slider, which drives the slider to reciprocate along the slide block. A pair of feeding rollers are provided at the rear end of the slide block. The tube passes through the middle of the two feeding rollers. The two feeding rollers are driven by a feeding motor on the outside of the frame. A conveyor belt is installed at the rear end of the feeding rollers. The conveyor rollers of the conveyor belt are driven by a conveyor motor on the frame.

[0007] Furthermore, a clamping cap adapted to the outer diameter of the pipe is installed in the insertion hole on the push plate. The front end of the clamping cap is conical and the rear end is cylindrical. A matching sleeve adapted to the outer diameter of the pipe is installed in the through hole on the slide. When processing pipes of different diameters, the matching clamping cap and matching sleeve can be replaced to complete the positioning of pipes of different specifications.

[0008] Furthermore, both the moving block and the sliding groove on the slide are T-shaped structures. The cutting groove divides the slide into left and right parts, and both parts are provided with sliding grooves to ensure the stability of the movement process.

[0009] Furthermore, the feeding roller is provided with a positioning groove for the pipe to pass through, and the outside of the feeding roller is fitted with an anti-wear sleeve made of rubber material. The anti-wear sleeve has a certain toughness, effectively feeding the pipe while protecting the outside of the pipe, and can also be adapted to pipes within a certain size range.

[0010] Furthermore, a limiting block is provided at the outer end of the screw, which can limit the extreme position of the screw.

[0011] In summary, this utility model has the following beneficial effects: by setting a pusher plate and slide structure with a special structure, and by adjusting the control of the rotating drum and the motor, this utility model can cut and process multiple pipes at one time to form a shower rod. The processed products have good consistency and can adapt to the processing of products of different sizes. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the slide portion of this utility model; Figure 3 This is a cross-sectional view of the pusher plate portion of this utility model; In the diagram, 1. Frame; 2. Push plate; 3. Screw; 4. Adjusting drum; 5. Gear ring; 6. Mounting plate; 7. Gear; 8. Motor; 9. Slide; 10. Cutting groove; 11. Slider; 12. Hydraulic cylinder; 13. Cutting motor; 14. Cutting blade; 15. Feeding roller; 16. Feeding motor; 17. Pipe; 18. Conveyor belt; 19. Conveyor motor; 20. Moving block; 21. Adaptive sleeve; 22. Clamping cap. Detailed Implementation

[0013] The present invention will be further described in detail below with reference to the accompanying drawings. The technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0014] like Figure 1-3 As shown, a shower rod processing and cutting device includes a frame 1, a pusher plate 2, a slide block 9, a slider 11, a cutting motor 13, and a cutting blade 14. The frame 1 has a feeding horizontal plate at its loading end. An adjusting drum 4 is mounted on the feeding horizontal plate via bearings. The adjusting drum 4 has a threaded hole in the middle, which is threaded into a screw 3. The inner end of the screw 3 is fixedly connected to the pusher plate 2, and the outer end of the screw 3 extends outside the frame 1. The outer end of the adjusting drum 4 has a gear ring 5, which meshes with a gear 7 mounted on a mounting plate 6. A motor 8, which is connected to the gear 7, is mounted on the outside of the mounting plate 6. The pusher plate 2 has a row of insertion holes, and both sides of the pusher plate 2 are inserted into the frame 1. One end of a pipe 17 is inserted into the insertion hole, and the other end passes through a through-hole on the slide block 9. The slide block 9 is fixed at both ends to the frame 1, and has a cutting groove 10 in the middle for the cutting blade 14 to pass through. The slider 11 is movably connected to the groove on the slide block 9 through the bottom moving block 20. The cutting blade 14 is installed at the bottom of the slide block 9 and is driven by the cutting motor 13 installed on one side of the slider 11. The outer side of the frame 1 is also provided with a hydraulic cylinder 12. The piston rod of the hydraulic cylinder 12 is connected to the slider 11, which drives the slider 11 to reciprocate along the slide block 9. The rear end of the slide block 9 is provided with a pair of feeding rollers 15. The tube 17 passes through the middle of the two feeding rollers 15. The two feeding rollers 15 are driven by the feeding motor 16 on the outer side of the frame 1. The rear end of the feeding rollers 15 is provided with a conveyor belt 18. The conveyor rollers of the conveyor belt 18 are driven by the conveyor motor 19 on the frame 1.

[0015] Furthermore, such as Figure 2 and Figure 3 As shown, a clamping cap 22 adapted to the outer diameter of the pipe 17 is installed in the insertion hole on the pusher plate 2. The front end of the clamping cap 22 is conical and the rear end is cylindrical. A matching sleeve 21 adapted to the outer diameter of the pipe 17 is installed in the through hole on the slide block 9. When processing pipes 17 of different diameters, the matching clamping cap 22 and the matching sleeve 21 can be replaced to complete the positioning of pipes of different specifications.

[0016] Furthermore, both the moving block 20 and the sliding groove on the slide block 9 are T-shaped structures. The cutting groove 10 divides the slide block 9 into left and right parts, and both parts are provided with sliding grooves to ensure the stability of the movement process.

[0017] Furthermore, the feeding roller 15 is provided with a positioning groove for the pipe 17 to pass through, and the feeding roller 15 is fitted with an anti-wear sleeve made of rubber material. The anti-wear sleeve has a certain toughness, effectively feeding the material while protecting the outside of the pipe, and can also be adapted to pipes within a certain size range.

[0018] Furthermore, a limiting block is provided at the outer end of the screw 3. By setting the limiting block, the extreme position of the screw 3 can be limited.

[0019] Working principle: Before cutting, one end of the pipe 17 is inserted into the pusher plate 2, which is located on the far right. The other end of the pipe 17 passes through the matching sleeve 21 on the slide block 9. The motor 8 is a servo motor, and the feed rate of the motor 8 is controlled by the background program to control the cutting length of the shower rod. When the feed length reaches the required level, the motor 8 stops working, and the hydraulic cylinder 12 and the cutting motor 13 work to drive the slider 11 and the cutter to cut the pipe 17. After cutting, the unloading motor 16 drives the pipe 17 to be unloaded and sent to the conveyor belt 18, and then transported to other workstations by the conveyor belt 18.

[0020] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A shower rod processing and cutting device, characterized in that: The assembly includes a frame (1), a pusher plate (2), a slide (9), a slider (11), a cutting motor (13), and a cutting blade (14). The frame (1) has a feeding horizontal plate at its feeding end. An adjusting drum (4) is mounted on the feeding horizontal plate via a bearing. The adjusting drum (4) has a threaded hole in the middle, which is threaded with a screw (3). The inner end of the screw (3) is fixedly connected to the pusher plate (2), and the outer end of the screw (3) extends to the outside of the frame (1). The outer end of the adjusting drum (4) has a gear ring (5), which meshes with a gear (7) mounted on a mounting plate (6). A motor (8) connected to the gear (7) is mounted on the outside of the mounting plate (6). The pusher plate (2) has a row of insertion holes. One end of the tube (17) is inserted into the insertion hole, and the other end passes through the through hole on the slide (9). Both ends of the slide (9) are fixed to the frame (1). The frame (1) has a cutting groove (10) in the middle for the cutting blade (14) to pass through. The slider (11) is connected to the sliding groove on the slide block (9) through the bottom moving block (20). The cutting blade (14) is installed at the bottom of the slide block (9) and is connected to the cutting motor (13) installed on one side of the slider (11). The frame (1) is also equipped with a hydraulic cylinder (12) on the outside. The piston rod of the hydraulic cylinder (12) is connected to the slider (11) and drives the slider (11) to reciprocate along the slide block (9). The rear end of the slide block (9) is equipped with a pair of feeding rollers (15). The pipe (17) passes through the middle of the two feeding rollers (15). The two feeding rollers (15) are connected to the feeding motor (16) on the outside of the frame (1). The rear end of the feeding rollers (15) is equipped with a conveyor belt (18). The conveyor roller of the conveyor belt (18) is connected to the conveyor motor (19) on the frame (1).

2. The shower rod processing and cutting device according to claim 1, characterized in that: The insert hole on the pusher plate (2) is fitted with a clamping cap (22) that is compatible with the outer diameter of the tube (17). The front end of the clamping cap (22) is conical and the rear end is cylindrical. The through hole on the slide (9) is fitted with a matching sleeve (21) that is compatible with the outer diameter of the tube (17).

3. The shower rod processing and cutting device according to claim 2, characterized in that: The sliding grooves on the moving block (20) and the slide (9) are both T-shaped structures.

4. The shower rod processing and cutting device according to claim 3, characterized in that: The feeding roller (15) is provided with a positioning groove for the pipe (17) to pass through, and the feeding roller (15) is fitted with a wear-resistant sleeve made of rubber material.

5. The shower rod processing and cutting device according to claim 1, characterized in that: The screw (3) is provided with a limiting block at its outer end.

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