A semi-automatic glaze spraying machine
By designing a semi-automatic glazing machine, and utilizing a combination of a circular feeding rail and glazing components, the continuous and comprehensive glazing process of the toilet was achieved, solving the problem of low efficiency caused by frequent toilet removal and removal in existing technologies.
Patent Information
- Application Number
- CN202522084640.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-28
AI Technical Summary
Existing glazing equipment requires frequent removal and placement of the toilet during the glazing process, resulting in low work efficiency.
Design a semi-automatic glazing machine, which adopts a circular feeding rail, a worktable, and a glazing component. The circular feeding rail drives the worktable to move to the glazing component. An infrared sensor controls the glazing device to perform glazing. The rotation of the toilet is glazed through the meshing of gears and racks to prevent dust accumulation.
This ensures the continuity and comprehensiveness of the glazing process, improves work efficiency, and avoids the hassle of frequently picking up and putting down the toilet.
Smart Images

Figure CN224675176U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glazing machine technology, and in particular to a semi-automatic glazing machine. Background Technology
[0002] Glazing machines are a glazing technique that uses a spray gun or sprayer to atomize glaze slurry and apply it evenly to the surface of ceramic bodies. This technique uses compressed air or special equipment to atomize the glaze, which can effectively control the thickness of the glaze layer and is suitable for glazing needs of large objects, complex shapes and thin-bodied ceramics.
[0003] In the process of toilet manufacturing, a glazing machine is needed to glaze the toilet. Existing glazing equipment requires the toilet to be glazed to be placed inside the equipment first, and after glazing, the equipment needs to stop, remove the glazed toilet, and then place a new toilet to be glazed inside. This process of removing and placing toilets disrupts the glazing process, affecting work efficiency. Therefore, a semi-automatic glazing machine is designed to solve this problem. Utility Model Content
[0004] The purpose of this utility model is to solve the problems existing in the above-mentioned background technology and to propose a semi-automatic glazing machine.
[0005] The technical problem to be solved by this utility model is to provide a semi-automatic glazing machine to solve the problems of existing semi-automatic glazing machines.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0007] A semi-automatic glazing machine includes a circular feeding rail, workstations, and glazing components. Multiple workstations are installed on the circular feeding rail, and a glazing component is sleeved on one side of the circular feeding rail.
[0008] The workstation includes a fixed shaft and a positioning groove. The fixed shaft is fixedly installed on the bottom surface of the workstation. The fixed shaft is rotatably mounted on the annular feeding rail via a bearing. The positioning groove is opened on the top of the workstation.
[0009] The glazing assembly includes an n-shaped frame, a glazing device, a glazing tube, and nozzles. The n-shaped frame is sleeved on one side above the annular feeding rail. The glazing device is mounted on the outer surface of the n-shaped frame. The glazing tube is mounted on the spraying end of the glazing device. Multiple nozzles are mounted on the glazing tube. A transmission assembly for driving the fixed shaft to rotate is mounted on the fixed shaft and the n-shaped frame.
[0010] Preferably, the positioning groove on the workstation matches the toilet base that needs to be glazed, and the toilet base can be embedded in the positioning groove.
[0011] Preferably, the glazing tube is fixedly disposed on the inner surface of the n-shaped frame.
[0012] Preferably, the glazing tube is in an n-shape that matches the interior of the n-shaped frame, and the bottom of the glazing tube is not higher than the upper surface of the workbench. An infrared sensor is provided at the bottom of the glazing tube, and the infrared sensor is electrically connected to the glazing device.
[0013] Preferably, the transmission assembly includes a gear and a rack, the gear being fixedly disposed below the outer surface of the fixed shaft, and the rack being fixed to one side of the inner surface of the n-shaped frame.
[0014] Preferably, the gear and rack are matched, and when the annular feeding rail drives the workstation into the glazing assembly, the gear and rack mesh with each other.
[0015] Preferably, the length of the rack is not less than the circumference of the gear, and the thickness of the rack is not less than the thickness of the gear.
[0016] Preferably, the annular feeding rail includes an annular groove, a mounting plate, pulleys, a transmission belt, a drive motor, and a corrugated feeding plate. The mounting plate is fixed to both of the two curved sections inside the annular groove. Pulleys are rotatably mounted on the mounting plate via bearings. A transmission belt is mounted on the two pulleys. A drive motor is mounted on the bottom of one pulley. A corrugated feeding plate is mounted on the transmission belt. The fixed shaft is rotatably mounted on the corrugated feeding plate via bearings.
[0017] Preferably, the pulley passes through the annular groove, and the drive belt is located within the annular groove.
[0018] Preferably, the corrugated feeder plate is an inverted V-shape with a low central horizontal height and a high horizontal height around the perimeter, and the corrugated feeder plate completely blocks the upper opening of the annular box groove.
[0019] Compared with the prior art, this utility model has at least the following beneficial effects:
[0020] In the above solution, by setting up a circular feeding rail, a work platform, and a glazing assembly, during the glazing process of the toilet, the toilet to be glazed is placed on the work platform, and the circular feeding rail moves the work platform to the glazing assembly. The infrared sensor in the glazing assembly detects the work platform, and the glazing device sprays glaze onto the toilet through the glazing pipe and nozzle. After glazing is completed, the worker removes the glazed toilet from the work platform and places a new toilet to be glazed on the work platform. There is no need to stop the operation of the circular feeding rail, ensuring continuous work and increasing work efficiency.
[0021] In the above solution, by setting up a rack and gear, when the work platform and the toilet above are conveyed to the glazing component by the annular feeding rail, the rack and gear mesh, and the movement of the work platform causes the gear to rotate along the rack, thereby achieving the effect of driving the fixed shaft and the work platform to rotate, so that the toilet on the work platform rotates, realizing the effect of adjusting the orientation of the toilet during the glazing process, and ensuring the full coverage of the toilet glazing.
[0022] In the above solution, a circular feeding rail is set up, the drive motor is turned on, the pulley is rotated, the pulley drives the transmission belt to rotate, and the transmission belt drives the corrugated feeding plate to rotate, thereby achieving the effect of moving the workstation. The corrugated feeding plate is an inverted V-shape with a low horizontal height in the center and a high horizontal height around the edges. When dust falls on the corrugated feeding plate, it will move to the sides and fall off under the action of gravity, preventing dust from accumulating on the corrugated feeding plate. Attached Figure Description
[0023] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present disclosure and, together with the specification, further serve to explain the principles of the present disclosure and enable those skilled in the art to implement and use the present disclosure.
[0024] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;
[0025] Figure 2 This is a schematic diagram of the three-dimensional structure of the workstation platform of this utility model;
[0026] Figure 3 This is a three-dimensional structural diagram of the glazing component of this utility model;
[0027] Figure 4 This is a three-dimensional schematic diagram of a partial structure of the present invention;
[0028] Figure 5 This utility model Figure 4 Schematic diagram of the cross-section structure.
[0029] [Figure Labels]
[0030] 1. Annular box groove; 101. Mounting plate; 102. Pulley; 103. Transmission belt; 104. Drive motor; 105. Corrugated feed plate; 2. Workstation; 201. Fixed shaft; 202. Positioning groove; 3. N-shaped frame; 301. Glazing device; 302. Glazing pipe; 303. Spray nozzle; 4. Gear; 5. Rack.
[0031] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiment of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0034] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an embodiment of the present invention provides a semi-automatic glazing machine, including an annular feeding rail, a worktable 2, and a glazing assembly. Multiple worktables 2 are installed on the annular feeding rail, and a glazing assembly is sleeved on one side of the annular feeding rail.
[0035] The workstation 2 includes a fixed shaft 201 and a positioning groove 202. The fixed shaft 201 is fixedly installed on the bottom surface of the workstation 2. The fixed shaft 201 is rotatably mounted on the annular feeding rail via bearings. The positioning groove 202 is opened on the top of the workstation 2.
[0036] The glazing assembly includes an n-shaped frame 3, a glazing device 301, a glazing tube 302, and a nozzle 303. The n-shaped frame 3 is sleeved on the upper side of the annular feeding rail. The glazing device 301 is installed on the outer surface of the n-shaped frame 3. The glazing tube 302 is installed at the spraying end of the glazing device 301. Multiple nozzles 303 are installed on the glazing tube 302. A transmission assembly for driving the fixed shaft 201 to rotate is installed on the fixed shaft 201 and the n-shaped frame 3.
[0037] In this embodiment, the positioning groove 202 on the workstation 2 matches the toilet base that needs to be glazed, and the toilet base can be embedded in the positioning groove 202.
[0038] In this embodiment, the glazing pipe 302 is fixedly disposed on the inner surface of the n-shaped frame 3.
[0039] In this embodiment, the glazing pipe 302 is in the shape of an n that matches the inside of the n-shaped frame 3, and the bottom of the glazing pipe 302 is not higher than the upper surface of the worktable 2. An infrared sensor is provided at the bottom of the glazing pipe 302. The infrared sensor is electrically connected to the glazing device 301, so that the infrared sensor can sense the worktable 2 and realize the effect of controlling the glazing device 301 to start and stop glazing.
[0040] By setting up a circular feeding rail, a workstation 2, and a glazing assembly, the process of glazing toilets involves placing the toilet to be glazed onto the workstation 2, and then moving the workstation 2 into the glazing assembly via the circular feeding rail. The infrared sensor inside the glazing assembly detects the workstation 2, and the glazing device 301 glazes the toilet through the glazing pipe 302 and the nozzle 303. After glazing is completed, the worker removes the glazed toilet from the workstation 2 and places a new toilet to be glazed onto the workstation 2. This process can be completed without stopping the circular feeding rail, ensuring continuous operation and increasing work efficiency.
[0041] In this embodiment, the transmission assembly includes a gear 4 and a rack 5. The gear 4 is fixedly disposed below the outer surface of the fixed shaft 201, and the rack 5 is fixed to one side of the inner surface of the n-shaped frame 3.
[0042] In this embodiment, gear 4 is matched with rack 5, and when the annular feeding rail drives the workstation 2 into the glazing assembly, gear 4 and rack 5 mesh with each other, which facilitates rack 5 to drive gear 4 and fixed shaft 201 to rotate, thereby achieving the effect of driving workstation 2 to rotate.
[0043] In this embodiment, the length of the rack 5 is not less than the circumference of the gear 4, and the thickness of the rack 5 is not less than the thickness of the gear 4, ensuring that the rotation angle of the gear 4 is not less than 360°, thereby increasing the overall coverage of the toilet glazing.
[0044] By incorporating a rack 5 and a gear 4, when the workstation 2 and the toilet above it are conveyed to the glazing assembly via the annular feeding rail, the rack 5 meshes with the gear 4. The movement of the workstation 2 causes the gear 4 to rotate along the rack 5, thereby driving the fixed shaft 201 and the workstation 2 to rotate. This causes the toilet on the workstation 2 to rotate, achieving the effect of adjusting the orientation of the toilet during the glazing process and ensuring the completeness of the glazing.
[0045] In this embodiment, the annular feeding rail includes an annular groove 1, a mounting plate 101, a pulley 102, a transmission belt 103, a drive motor 104, and a corrugated feeding plate 105. The mounting plate 101 is fixedly installed on the two curved parts inside the annular groove 1. The pulley 102 is rotatably mounted on the mounting plate 101 via bearings. The transmission belt 103 is mounted on the two pulleys 102. The drive motor 104 is mounted on the bottom of one pulley 102. The corrugated feeding plate 105 is mounted on the transmission belt 103. The fixed shaft 201 is rotatably mounted on the corrugated feeding plate 105 via bearings, which facilitates the movement of the workstation 2 by the corrugated feeding plate 105.
[0046] In this embodiment, the pulley 102 passes through the annular groove 1, and the transmission belt 103 is located in the annular groove 1, thereby achieving the effect of protecting the transmission belt 103.
[0047] In this embodiment, the corrugated feed plate 105 is an inverted V-shaped structure with a low central horizontal height and a high horizontal height around the perimeter. The corrugated feed plate 105 completely blocks the upper opening of the annular box groove 1 to prevent dust from accumulating on the corrugated feed plate 105.
[0048] By setting up a circular feeding rail, the drive motor 104 is turned on, driving the pulley 102 to rotate. The pulley 102 drives the transmission belt 103 to rotate, and the transmission belt 103 drives the corrugated feeding plate 105 to rotate, thereby achieving the effect of moving the workstation 2. The corrugated feeding plate 105 is an inverted V-shaped structure with a low horizontal height in the center and a high horizontal height around the edges. When dust falls onto the corrugated feeding plate 105, it will move to both sides and fall off under the action of gravity, preventing dust from accumulating on the corrugated feeding plate 105.
[0049] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits are not described in detail.
[0050] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A semi-automatic glazing machine, characterized in that, It includes a ring-shaped feeding rail, a work station (2), and a glazing assembly. Multiple work stations (2) are installed on the ring-shaped feeding rail, and a glazing assembly is sleeved on one side of the ring-shaped feeding rail. The workstation (2) includes a fixed shaft (201) and a positioning groove (202). The fixed shaft (201) is fixedly installed on the bottom surface of the workstation (2). The fixed shaft (201) is rotatably mounted on the annular feeding rail by bearings. The positioning groove (202) is opened on the top of the workstation (2). The glazing assembly includes an n-shaped frame (3), a glazing device (301), a glazing tube (302), and a nozzle (303). The n-shaped frame (3) is sleeved on the upper side of the annular feeding rail. The glazing device (301) is installed on the outer surface of the n-shaped frame (3). The glazing tube (302) is installed at the spraying end of the glazing device (301). Multiple nozzles (303) are installed on the glazing tube (302). A transmission assembly for driving the fixed shaft (201) to rotate is installed on the fixed shaft (201) and the n-shaped frame (3).
2. The semi-automatic glazing machine according to claim 1, characterized in that: The positioning groove (202) on the workstation (2) matches the toilet base that needs to be glazed, and the toilet base can be embedded in the positioning groove (202).
3. The semi-automatic glazing machine according to claim 2, characterized in that: The glazing pipe (302) is fixedly installed on the inner surface of the n-shaped frame (3).
4. The semi-automatic glazing machine according to claim 3, characterized in that: The glazing tube (302) is in the shape of an n-shaped frame (3) that matches the inside of the n-shaped frame (3), and the bottom of the glazing tube (302) is not higher than the upper surface of the worktable (2). An infrared sensor is provided at the bottom of the glazing tube (302), and the infrared sensor is electrically connected to the glazing device (301).
5. The semi-automatic glazing machine according to claim 1, characterized in that: The transmission assembly includes a gear (4) and a rack (5). The gear (4) is fixedly disposed below the outer surface of the fixed shaft (201), and the rack (5) is fixed to one side of the inner surface of the n-shaped frame (3).
6. The semi-automatic glazing machine according to claim 5, characterized in that: The gear (4) is matched with the rack (5), and when the annular feeding rail drives the workstation (2) into the glazing assembly, the gear (4) and the rack (5) mesh with each other.
7. The semi-automatic glazing machine according to claim 6, characterized in that: The length of the rack (5) is not less than the circumference of the gear (4), and the thickness of the rack (5) is not less than the thickness of the gear (4).
8. The semi-automatic glazing machine according to claim 1, characterized in that: The annular feeding rail includes an annular groove (1), a mounting plate (101), a pulley (102), a transmission belt (103), a drive motor (104), and a corrugated feeding plate (105). The two curved parts inside the annular groove (1) are fixed with the mounting plate (101). The mounting plate (101) is rotatably mounted with a pulley (102) via a bearing. The two pulleys (102) are mounted with a transmission belt (103). The bottom of one pulley (102) is mounted with a drive motor (104). The transmission belt (103) is mounted with a corrugated feeding plate (105). The fixed shaft (201) is rotatably mounted on the corrugated feeding plate (105) via a bearing.
9. The semi-automatic glazing machine according to claim 8, characterized in that: The pulley (102) passes through the annular groove (1), and the drive belt (103) is located in the annular groove (1).
10. The semi-automatic glazing machine according to claim 9, characterized in that: The corrugated feed plate (105) is an inverted V-shaped structure with a low central horizontal height and a high horizontal height around the perimeter, and the corrugated feed plate (105) completely blocks the upper opening of the annular box groove (1).