A clay cutting device for ceramic product processing

By adopting a combination design of a power motor-driven middle conveyor belt and an outer conveyor belt in ceramic product processing equipment, and combining it with an electric or pneumatic telescopic rod to control the cutter, the problem of instability of the cutter component is solved, achieving cutting stability and flexibility, and improving processing efficiency and equipment life.

CN224675181UActive Publication Date: 2026-08-25DEHUA KUNHANG CERAMICS CO LTD
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Patent Information

Application Number
CN202522190744.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-08-25
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

The cutting components in existing ceramic product processing equipment are unstable, resulting in uneven cutting and shaking, which affects processing efficiency and equipment lifespan.

Method used

The system uses a motor to drive the central shaft, which in turn drives the central conveyor belt to transport mud. The central conveyor belt has fixed plates on both sides, and the follower components move up and down on the side walls of the plates. Combined with the design of the outer conveyor belt and positioning sleeve, the stability is enhanced. The position of the cutter is controlled by an electric or pneumatic telescopic rod, enabling flexible cutting.

Benefits of technology

It improves the stability and precision of cutting, enhances the operational flexibility of the equipment, ensures the smooth progress of the cutting process, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a kind of for clay cutting equipment of ceramic product processing, belong to ceramic product processing technical field, including bottom plate, transport mechanism is installed on bottom plate by support plate, it is characterized by: transport mechanism includes power motor fixed on the side wall of support plate, rotatingly installed with intermediate shaft between support plate, the output shaft of power motor is power connected with the one end of intermediate shaft, intermediate shaft is equipped with intermediate conveyor belt;The two side edges of intermediate conveyor belt are evenly fixed with arrangement board, gantry is fixed on bottom plate, and execution device is fixed on gantry obliquely, the bottom end of execution device is fixed with telescopic mechanism, the bottom of telescopic mechanism is fixed with follow-up component, cutter is installed on follow-up component by fastening bolt, the equipment avoids the problem that clay cutting assembly shakes due to the elastic deformation and movement gap of chain transmission and component sliding connection, solves the problem of unstable cutter component in prior art, improves the stability of cutting.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic product processing technology, and in particular to a clay cutting device for ceramic product processing. Background Technology

[0002] In the processing of ceramic products, it is necessary to mix various raw materials evenly and to divide the clay into quantitative portions to facilitate subsequent processing and measurement. Precise cutting can reduce the difficulty of operation for workers, such as handling and preliminary plasticizing processes. Using clay cutting equipment to replace manual labor can significantly improve work efficiency.

[0003] For example, Chinese invention patent application CN202110400640.1 discloses a clay cutting device for ceramic product processing. This clay cutting device uses a synchronization mechanism to make the clay cutting component run synchronously with the ceramic raw material output from the extrusion equipment. During operation, the clay cutting component cuts the ceramic raw material into segments, thus eliminating the need to stop the extrusion equipment, achieving continuous clay cutting processing, improving work efficiency, and extending the service life of the extrusion equipment. It can also simultaneously clean and dry the belt conveying the ceramic raw material, preventing residual ceramic raw material from adhering to subsequent ceramic raw materials, and ensuring that the ceramic raw material segments are clean and uniform.

[0004] However, in the above document, the sliding cylinder of the mud-cutting assembly moves via a chain, and the cutter relies on the rollers to roll along the guide rail and the arc-shaped protrusion to achieve up and down movement. Since the chain drive itself has a certain elastic deformation and movement gap, and the sliding connection between the sliding cylinder and the slide plate is a sliding connection, the mud-cutting assembly may shake due to vibration or uneven force during the mud-cutting process. This places high demands on the fit between the components, and long-term use will affect the cutting stability. Utility Model Content

[0005] To overcome the technical defects of the existing technology, this utility model provides a clay cutting device for ceramic product processing, which can solve the problem of unstable cutting blade components during clay cutting in the existing technology.

[0006] The technical solution adopted by this utility model is as follows: it includes a base plate, on which a transport mechanism is installed via a support plate. The transport mechanism is used to transport mud, which is generally laid in strips on the transport mechanism. The transport structure then transports and moves at a uniform speed. The transport mechanism includes a power motor fixed on the side wall of the support plate. An intermediate shaft is rotatably installed between the support plates. One end of the intermediate shaft is poweredly connected to the output shaft of the power motor. An intermediate conveyor belt is sleeved on the intermediate shaft. The two sides of the intermediate conveyor belt are evenly fixed with arrangement plates. A gantry frame is fixed on the base plate. An actuator is inclinedly fixed on the gantry frame. The actuator is used to move the telescopic mechanism in a straight line. A telescopic mechanism is fixed at the bottom of the actuator. A follower component is fixed at the bottom of the telescopic mechanism. The follower component can move up and down on the side wall of the corresponding arrangement plate. A cutter is installed on the follower component by fastening bolts. The cutter is placed horizontally above the intermediate conveyor belt. A power connector is provided on one side of the base plate through a power cord.

[0007] Preferably, to further improve the stability of the arrangement plate, both ends of the intermediate shaft are fixed with an outer drive disk, and an outer conveyor belt is sleeved on the outer drive disk, with the edge of the outer conveyor belt located next to the arrangement plate.

[0008] Preferably, in order to facilitate fixing the position of the positioning crossbar, a positioning crossbar is fixed on the side wall of the arrangement plate, and a positioning sleeve is fixed on the outer conveyor belt corresponding to the positioning crossbar, and the positioning sleeve is sleeved on the positioning crossbar.

[0009] Preferably, the actuator is an electric telescopic rod or a pneumatic telescopic rod, used to control the follower component to enter between the arrangement plates or move above the arrangement plates.

[0010] Preferably, the telescopic mechanism includes a receiving cylinder fixed to the bottom end of the actuator, an extension rod is slidably engaged inside the receiving cylinder, and a buffer spring is fixed between the top end of the extension rod and the top of the receiving cylinder.

[0011] Preferably, the follower component includes a back plate, contact wheels are rotatably mounted on both sides of the back plate, threaded holes for mounting the cutter are provided on the side wall of the back plate, a ramp seat is fixed on the top of the back plate, and the bottom end of the extension rod is fixed to the ramp seat.

[0012] The beneficial effects of this utility model are: 1. Improved cutting stability: By using a power motor to drive the rotation of the intermediate shaft, the intermediate conveyor belt transports the mud material. The two sides of the intermediate conveyor belt are evenly fixed with arranged plates, and the follower components can move up and down on the side walls of the arranged plates. Compared with the chain-driven mud cutting assembly in the prior art, this avoids the shaking problem of the mud cutting assembly caused by the elastic deformation and movement gap of the chain drive and the sliding connection of the components. It solves the problem of instability of the cutting component in the prior art and improves the cutting stability.

[0013] 2. Enhanced stability of the arranging plate: External drive discs are fixed at both ends of the central shaft, and an outer conveyor belt is fitted onto the outer drive discs. The edge of the outer conveyor belt is located next to the arranging plate. The outer conveyor belt provides auxiliary support for the arranging plate, further enhancing its stability and facilitating more precise mud-cutting operations by the cutter. Positioning crossbars are fixed to the side walls of the arranging plate, and positioning sleeves are fixed to the corresponding positioning crossbars on the outer conveyor belt. The positioning sleeves are fitted onto the positioning crossbars. This design facilitates fixing the position of the positioning crossbars, making the cooperation between the arranging plate and the outer conveyor belt more stable and ensuring the smooth progress of the mud-cutting process.

[0014] 3. Flexible control of the cutter: The actuator adopts an electric telescopic rod or a pneumatic telescopic rod, which can control the follower to enter between the arranging plates or move to the top of the arranging plates; the position of the cutter can be flexibly adjusted according to the actual mud cutting needs. When mud cutting is required, the pneumatic actuator drives the cutter to move up and down along the arranging plates to complete the mud cutting work, which improves the operational flexibility and applicability of the equipment. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a schematic diagram of the transportation mechanism structure of this utility model.

[0017] Figure 3 This is a schematic diagram of the structure of the actuator of this utility model.

[0018] Figure 4 This is a schematic diagram of the telescopic mechanism of this utility model.

[0019] Figure 5 This is a schematic diagram of the follower component structure of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Base plate; 101. Support plate; 2. Transport mechanism; 201. Power motor; 202. Intermediate shaft; 203. Intermediate conveyor belt; 204. Outer drive disc; 205. Outer conveyor belt; 206. Positioning sleeve; 3. Arrangement plate; 301. Positioning crossbar; 4. Gantry frame; 5. Actuating device; 6. Telescopic mechanism; 601. Receiving cylinder; 602. Extension rod; 603. Buffer spring; 7. Follower component; 701. Back plate; 702. Contact wheel; 703. Inclined seat; 8. Cutter. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings: like Figures 1-5As shown, this embodiment provides a clay cutting device for ceramic product processing. The device includes a base plate, on which a transport mechanism is installed via a support plate. The transport mechanism is used to transport clay material, which is generally laid in strips on the transport mechanism. The transport mechanism then moves at a constant speed. The transport mechanism includes a power motor fixed to the side wall of the support plate. An intermediate shaft is rotatably installed between the support plates. One end of the intermediate shaft is poweredly connected to the output shaft of the power motor. An intermediate conveyor belt is sleeved on the intermediate shaft. The two sides of the middle conveyor belt are evenly fixed with arrangement plates. A gantry frame is fixed on the bottom plate. An actuator is fixed at an angle on the gantry frame. The actuator is used to move the telescopic mechanism in a straight line. A telescopic mechanism is fixed at the bottom of the actuator. A follower component is fixed at the bottom of the telescopic mechanism. The follower component can move up and down on the side wall of the corresponding arrangement plate. A cutter is installed on the follower component by fastening bolts. The cutter is placed horizontally above the middle conveyor belt. A power connector is provided on one side of the bottom plate through a power cable. Both ends of the middle shaft are fixed with external drive discs. An outer conveyor belt is sleeved on the outer drive disc. The edge of the outer conveyor belt is located next to the arrangement plate. This can further improve the stability of the arrangement plate. In order to facilitate the fixing of the position of the positioning crossbar, a positioning crossbar is fixed on the side wall of the arrangement plate. A positioning sleeve is fixed on the outer conveyor belt corresponding to the positioning crossbar. The positioning sleeve is sleeved on the positioning crossbar.

[0022] The actuator is an electric telescopic rod or a pneumatic telescopic rod, used to control the follower component to enter between the arrangement plates or move above the arrangement plates. The telescopic mechanism includes a receiving cylinder fixed to the bottom end of the actuator, an extension rod slidably engaged inside the receiving cylinder, and a buffer spring fixed between the top end of the extension rod and the top of the receiving cylinder. The follower component includes a back plate, contact wheels rotatably mounted on both sides of the back plate, threaded holes for mounting the cutter are opened on the side wall of the back plate, a bevel seat is fixed to the top of the back plate, and the bottom end of the extension rod is fixed to the bevel seat.

[0023] During operation, the motor drives the intermediate shaft to rotate, which in turn drives the intermediate conveyor belt mounted on the intermediate shaft to transport mud. The mud is laid out in strips on the intermediate conveyor belt and moves at a constant speed. The outer drive discs at both ends of the intermediate shaft drive the outer conveyor belt to rotate. The outer conveyor belt assists in supporting the arranging plate. The positioning crossbar on the side wall of the arranging plate cooperates with the positioning sleeve on the outer conveyor belt to ensure stable cooperation between the arranging plate and the outer conveyor belt. The actuator on the gantry controls the linear movement of the telescopic mechanism. The actuator needs to complete the mud-cutting action before the arranging rod moves out of its operating range. The follower component at the bottom of the telescopic mechanism can move up and down next to the side wall of the arranging plate. The contact wheel can contact the arranging plate. The actuator can control the movement of the follower component as needed, and thus control the movement of the cutter. The cutter cuts the mud under the drive of the follower component. The extension rod inside the receiving cylinder of the telescopic mechanism cooperates with the buffer spring to play a buffering role. When the actuator pushes the telescopic mechanism to move, the follower component is blocked by the arranging plate. Then the buffer spring contracts, and the follower component moves downward relative to the mud.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this invention. Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this invention. Various changes and modifications may be made to this invention without departing from its spirit and scope. All such changes and modifications fall within the scope of this invention as defined by the appended claims and their equivalents.

Claims

1. A clay-cutting device for processing ceramic products, comprising a base plate, wherein a transport mechanism is mounted on the base plate via a support plate, characterized in that: The transport mechanism includes a power motor fixed on the side wall of the support plate, an intermediate shaft rotatably mounted between the support plates, one end of the intermediate shaft being poweredly connected to the output shaft of the power motor, and an intermediate conveyor belt being sleeved on the intermediate shaft; The two sides of the intermediate conveyor belt are evenly fixed with arrangement plates. A gantry frame is fixed on the base plate. An actuator is fixed obliquely on the gantry frame. A telescopic mechanism is fixed at the bottom of the actuator. A follower component is fixed at the bottom of the telescopic mechanism. A cutter is installed on the follower component by fastening bolts. The cutter is placed horizontally above the intermediate conveyor belt. A power connector is provided on one side of the base plate through a power cord.

2. The clay cutting equipment for ceramic product processing according to claim 1, characterized in that: Both ends of the intermediate shaft are fixed with external drive disks, and an outer conveyor belt is sleeved on the outer drive disk. The edge of the outer conveyor belt is located next to the arrangement plate.

3. The clay cutting equipment for ceramic product processing according to claim 2, characterized in that: A positioning crossbar is fixed on the side wall of the arrangement plate, and a positioning sleeve is fixed on the outer conveyor belt corresponding to the positioning crossbar. The positioning sleeve is sleeved on the positioning crossbar.

4. The clay cutting equipment for ceramic product processing according to claim 1, characterized in that: The actuator is an electric telescopic rod or a pneumatic telescopic rod, used to control the follower component to enter between the arrangement plates or move above the arrangement plates.

5. The clay-cutting equipment for ceramic product processing according to claim 4, characterized in that: The telescopic mechanism includes a receiving cylinder fixed to the bottom end of the actuator, an extension rod slidably engaged inside the receiving cylinder, and a buffer spring fixed between the top end of the extension rod and the top of the receiving cylinder.

6. The clay cutting equipment for ceramic product processing according to claim 5, characterized in that: The follower component includes a back plate, with contact wheels rotatably mounted on both sides of the back plate. Threaded holes for mounting the cutter are provided on the side wall of the back plate. An inclined seat is fixed to the top of the back plate, and the bottom end of the extension rod is fixed to the inclined seat.

Citation Information

Patent Citations

  • A clay cutting device for ceramic product processing

    CN113070990B