Quantitative adding device for mulch film production

By combining the use of a screw conveyor and a rubber hammer, the agglomeration of plastic granules is broken up, and a quantitative hopper is used to add the raw materials in a quantitative manner, which solves the problem of inaccurate raw material addition in the production of plastic film and achieves quantitative control.

CN224675299UActive Publication Date: 2026-08-25JIUQUAN WANGCHANG PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202522091823.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-08-25
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

In the existing mulch film production process, the raw material addition device suffers from material fluctuations caused by the clumping of plastic particles, resulting in inaccurate addition amounts.

Method used

Raw materials are conveyed by a screw conveyor and combined with the vibration of a rubber hammer. A metering hopper and a stepper motor are used to achieve quantitative addition. The screw conveyor breaks up clumps, the rubber hammer breaks them up, and the metering hopper achieves quantitative control.

Benefits of technology

Effectively breaking up clumps ensures a constant amount of raw materials added, reduces errors, and enables quantitative addition of raw materials in mulch film production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to mulching film production and processing equipment technical field, concretely is a kind of quantitative adding device for mulching film production, including rack, the upper surface of rack is respectively fixed mounting and has storage tank and conveying pipe, the inside rotation of conveying pipe is connected with spiral conveying rod, the upper surface fixed mounting of conveying pipe has mounting bracket, the upper fixed mounting of mounting bracket has rotary motor, the output end transmission of rotary motor is connected with carousel, the side surface fixed mounting of carousel away from rotary motor has connecting column, connecting column is sleeved in moving frame, the bottom end sliding connection of moving frame has connecting rod, connecting rod bottom end fixed mounting has rubber hammer, the side surface fixed mounting of mounting bracket away from rotary motor has limit stop, the inner wall of limit stop and the outer surface sliding connection of connecting rod, the utility model is broken to the plastic particle of agglomerate by the process of spiral conveying and the rubber hammer of ceaseless knock, avoid the fluctuation when raw material is added.
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Description

Technical Field

[0001] This utility model relates to the technical field of mulch film production and processing equipment, specifically a quantitative addition device for mulch film production. Background Technology

[0002] Mulch film, also known as ground cover film, is usually transparent or black PE film, but green and silver films are also available. It is used for agricultural ground cover. Mulch film can not only increase soil temperature, retain water, retain soil, and retain fertilizer to improve fertilizer efficiency, but also has multiple functions such as weed control, pest and disease prevention, drought and flood resistance, salt suppression and seedling protection, improvement of near-surface light and heat conditions, and product hygiene and cleanliness. In the current mulch film production process, a raw material adding device is required to add raw materials for mulch film production. However, when using the existing raw material adding device, the presence of clumps between plastic particles can easily cause fluctuations in the amount of raw materials added, resulting in errors in the amount of raw materials added each time. To avoid this phenomenon, certain improvements need to be made to the current raw material adding device to meet the requirements. Utility Model Content

[0003] To address the above technical problems, this utility model provides a quantitative addition device for mulch film production.

[0004] To solve the above-mentioned technical problems, the present invention provides a quantitative addition device for mulch film production, comprising a frame, a storage bin and a conveying pipe fixedly mounted on the upper surface of the frame, the inlet end of the conveying pipe extending into the interior of the storage bin, a spiral conveying rod rotatably connected inside the conveying pipe, a rotating motor fixedly mounted on the left side of the conveying pipe, the output end of the rotating motor being drivenly connected to the left end of the spiral conveying rod, a mounting frame fixedly mounted on the upper surface of the conveying pipe, a rotating motor fixedly mounted on the mounting frame, a turntable being drivenly connected to the output end of the rotating motor, a connecting column fixedly mounted on the side of the turntable away from the rotating motor, and the connecting column being sleeved within a movable frame. A connecting rod is slidably connected to the bottom of the movable frame, and a rubber hammer is fixedly installed at the bottom of the connecting rod. A limit block is fixedly installed on the side of the mounting frame away from the rotary motor. The inner wall of the limit block is slidably connected to the outer surface of the connecting rod. A connecting plate is also connected to the frame. A connecting cylinder is fixedly installed on the upper surface of the connecting plate. The connecting cylinder has an inlet at the top and an outlet at the bottom. The outlet end of the conveying pipe is connected to the inlet of the connecting cylinder. A metering hopper is rotatably connected inside the connecting cylinder. The outer surface of the metering hopper abuts against the inner wall of the connecting cylinder. A stepper motor is fixedly rotated on the outer surface of the connecting cylinder. The output end of the stepper motor is connected to the transmission of the metering hopper.

[0005] Furthermore, several electric push rods are fixedly installed in the grooves of the metering hopper, and sealing plates are fixedly installed on the telescopic ends of the electric push rods.

[0006] Furthermore, two sets of fixing rods are fixedly installed on the bottom surface of the frame, and the bottom ends of the two sets of fixing rods are jointly fixedly installed with a discharge hopper.

[0007] Furthermore, a shock-absorbing support is also fixedly installed between the frame and the connecting plate.

[0008] Furthermore, a controller is fixedly installed on the outer surface of the frame, and the rotating motor, rotary motor, stepper motor, and electric push rod are all controlled by the controller.

[0009] Furthermore, a protective shell is fixedly installed on the outer surface of the frame, and a protective cover is rotatably hinged to the side of the protective shell away from the frame, and the controller is located inside the protective shell.

[0010] Furthermore, a locking block is fixedly installed on the right side of the protective cover, and a locking frame is fixedly installed on the right side of the protective shell, with the locking block engaging inside the locking frame.

[0011] This utility model has the following advantages compared with the prior art:

[0012] This invention utilizes a spiral conveyor rod to transport mulch film raw materials. During the transport process, the material clumps are broken up. Simultaneously, a rubber hammer continuously vibrates the material inside the conveying pipe, further breaking it up and preventing excessively large clumps from being added directly. The continuously rotating metering hopper achieves a quantitative addition effect, making the amount of raw material added more constant. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the frame of this utility model.

[0014] Figure 2 This is a three-dimensional structural schematic diagram of the cross-sectional view of the conveying pipe of this utility model.

[0015] Figure 3 This is a three-dimensional structural diagram of the mounting bracket of this utility model.

[0016] Figure 4 This is a three-dimensional structural schematic diagram of the rear sectional view of the connecting cylinder of this utility model.

[0017] Figure 5 This is a three-dimensional structural schematic diagram of the controller of this utility model from the rear view.

[0018] In the diagram: 1. Frame, 2. Storage bin, 3. Conveying pipe, 4. Screw conveyor, 5. Rotary motor, 6. Mounting frame, 7. Rotary motor, 8. Turntable, 9. Connecting column, 10. Moving frame, 11. Rubber hammer, 12. Vibration damping support, 13. Connecting rod, 14. Connecting plate, 15. Connecting cylinder, 16. Controller, 17. Support leg, 18. Expansion bolt, 19. Metering hopper, 20. Stepper motor, 21. Electric push rod, 22. Sealing plate, 23. Fixing rod, 24. Discharge hopper, 25. Limiting block, 26. Damper, 27. Protective shell, 28. Protective cover, 29. Locking block, 30. Locking frame. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] like Figures 1 to 5The illustrated quantitative addition device for mulch film production includes a frame 1. Two sets of support legs 17 are fixedly installed on the bottom surface of the frame 1. Each support leg 17 has several expansion bolts 18 at its bottom, which secure the support legs 17 to the ground, preventing the frame 1 from moving during the addition of mulch film raw materials and ensuring the stability of the frame 1. A storage bin 2 and a conveying pipe 3 are fixedly installed on the upper surface of the frame 1. The feed end of the conveying pipe 3 extends into the interior of the storage bin 2. The internal rotating connection of the conveying pipe 3 is a spiral conveying rod 4. A rotating motor 5 is fixedly installed on the left side of the conveying pipe 3. The output end of the rotating motor 5 is fixedly connected to the left end of the spiral conveying rod 4. A mounting bracket 6 is fixedly installed on the upper surface of the conveying pipe 3. A rotating motor 7 is fixedly installed on the mounting bracket 6. A turntable 8 is drivenly connected to the output end of the rotating motor 7. A connecting column 9 is fixedly installed on the side of the turntable 8 away from the rotating motor 7. The connecting column 9 is sleeved inside the movable frame 10. The movable frame 10 has a "U" shaped structure. The bottom end of the movable frame 10 is slidably connected to... A connecting rod 13 has a rubber hammer 11 fixedly mounted at its bottom end. A limit block 25 is fixedly mounted on the side of the mounting frame 6 away from the rotary motor 7. The inner wall of the limit block 25 is slidably connected to the outer surface of the connecting rod 13. The installation of the limit block 25 restricts the movement trajectory of the connecting rod 13, thereby preventing the connecting rod 13 from deviating from its movement trajectory during movement, thus ensuring the stability of the moving frame 10 and achieving the effect of reciprocating up and down movement of the rubber hammer 11. A connecting plate 14 is also connected to the frame 1. A connecting cylinder 15 is fixedly installed on the upper surface of plate 14. The connecting cylinder 15 has a feed inlet at the top and a discharge outlet at the bottom. The discharge end of the conveying pipe 3 is connected to the feed inlet of the connecting cylinder 15. A metering hopper 19 is rotatably connected to the inside of the connecting cylinder 15 via a rotating shaft. The metering hopper 19 is cylindrical and has several strip grooves on its outer surface. The outer surface of the metering hopper 19 is in contact with the inner wall of the connecting cylinder 15. A stepper motor 20 is fixedly rotatably mounted on the outer surface of the connecting cylinder 15. The output end of the stepper motor 20 is fixedly connected to the rotating shaft of the metering hopper 19.

[0021] To facilitate the adjustment of the amount of raw material added, several electric push rods 21 are fixedly installed in the groove of the metering hopper 19. A sealing plate 22 is fixedly installed at the telescopic end of the electric push rod 21. The size of the sealing plate 22 is the same as the size of the strip groove. By moving the sealing plate 22 with the electric push rod 21, the capacity of the strip groove can be adjusted, thereby adjusting the amount of raw material added.

[0022] To make the discharge more concentrated, two sets of fixing rods 23 are fixedly installed on the bottom surface of the frame 1, and the bottom ends of the two sets of fixing rods 23 are fixedly installed with the discharge hopper 24.

[0023] In order to absorb some of the vibration, a damping support 12 is also fixedly installed between the frame 1 and the connecting plate 14. The damping support 12 includes a spring and a damper 26, with the damper 26 installed inside the spring.

[0024] To facilitate the control of the machine's start and stop as well as the extension and retraction of the electric push rod 21, a controller 16 is fixedly installed on the outer surface of the frame 1. The rotary motor 5, rotary motor 7, stepper motor 20, and electric push rod 21 are all controlled by the controller 16. In this embodiment, a DTW type electric push rod is used.

[0025] To protect the controller 16 from accidental contact and dust, a protective shell 27 is fixedly installed on the outer surface of the frame 1. A protective cover 28 is rotatably hinged to the side of the protective shell 27 away from the frame 1, and the controller 16 is located inside the protective shell 27.

[0026] To facilitate the opening and closing of the protective shell 27, a locking block 29 is fixedly installed on the right side of the protective cover 28, and a locking frame 30 is fixedly installed on the right side of the protective shell 27, with the locking block 29 snapped into the inside of the locking frame 30.

[0027] The working process of this embodiment is as follows:

[0028] In operation, the operator first adjusts the extension length of the electric push rod 21 using the controller 16. The power provided by the electric push rod 21 drives the sealing plate 22 to move, and the amount to be added is determined according to the needs. Then, the worker turns on the rotary motor 5, rotary motor 7, and stepper motor 20 using the controller 16. The power provided by the rotary motor 5 drives the screw conveyor 4 to rotate, so that the screw conveyor 4 transports the mulch film raw material particles inside the storage box 2 through the conveying pipe 3 to the inside of the connecting cylinder 15. At the same time, the rotating metering hopper 19 is used to achieve quantitative and uniform addition of raw materials. During the addition of raw materials, the power provided by the rotary motor 7 drives the turntable 8 to rotate, so that the turntable 8 drives the connecting column 9 to rotate. In turn, the connecting column 9, together with the limit block 25, drives the moving frame 10 and the rubber hammer 11 to move back and forth, thereby knocking and vibrating the conveying pipe 3 to break up the clumps and avoid the problem of fluctuation in the amount of mulch film raw material added due to clumping. This achieves the purpose of quantitative addition of mulch film raw materials.

Claims

1. A quantitative addition device for mulch film production, comprising a frame (1), characterized in that: The upper surface of the frame (1) is fixedly mounted with a storage box (2) and a conveying pipe (3). The feed end of the conveying pipe (3) extends into the interior of the storage box (2). A spiral conveying rod (4) is rotatably connected inside the conveying pipe (3). A rotating motor (5) is fixedly mounted on the left side of the conveying pipe (3). The output end of the rotating motor (5) is drivenly connected to the left end of the spiral conveying rod (4). A mounting frame (6) is fixedly mounted on the upper surface of the conveying pipe (3). A rotary motor (7) is fixedly mounted on the mounting frame (6). A turntable (8) is drivenly connected to the output end of the rotary motor (7). A connecting column (9) is fixedly mounted on the side of the turntable (8) away from the rotary motor (7). The connecting column (9) is sleeved inside the movable frame (10). A connecting rod (13) is slidably connected to the bottom end of the movable frame (10). 3) A rubber hammer (11) is fixedly installed at the bottom. A limit block (25) is fixedly installed on the side of the mounting frame (6) away from the rotary motor (7). The inner wall of the limit block (25) is slidably connected to the outer surface of the connecting rod (13). A connecting plate (14) is also connected to the frame (1). A connecting cylinder (15) is fixedly installed on the upper surface of the connecting plate (14). The connecting cylinder (15) has an inlet at the top and an outlet at the bottom. The outlet end of the conveying pipe (3) is connected to the inlet of the connecting cylinder (15). A metering hopper (19) is rotatably connected inside the connecting cylinder (15). The outer surface of the metering hopper (19) is in contact with the inner wall of the connecting cylinder (15). A stepper motor (20) is fixedly rotated on the outer surface of the connecting cylinder (15). The output end of the stepper motor (20) is connected to the transmission of the metering hopper (19).

2. The quantitative addition device for mulch film production according to claim 1, characterized in that: Several electric push rods (21) are fixedly installed in the groove of the metering hopper (19), and sealing plates (22) are fixedly installed on the telescopic ends of the electric push rods (21).

3. The quantitative addition device for mulch film production according to claim 1, characterized in that: Two sets of fixing rods (23) are fixedly installed on the bottom surface of the frame (1), and the bottom ends of the two sets of fixing rods (23) are fixedly installed with a discharge hopper (24).

4. The quantitative addition device for mulch film production according to claim 1, characterized in that: A shock-absorbing support (12) is also fixedly installed between the frame (1) and the connecting plate (14).

5. The quantitative addition device for mulch film production according to claim 1, characterized in that: A controller (16) is fixedly installed on the outer surface of the frame (1), and the rotating motor (5), rotary motor (7), stepper motor (20), and electric push rod (21) are all controlled by the controller (16).

6. The quantitative addition device for mulch film production according to claim 5, characterized in that: A protective shell (27) is fixedly installed on the outer surface of the frame (1). A protective cover (28) is rotatably hinged to the side of the protective shell (27) away from the frame (1). The controller (16) is located inside the protective shell (27).

7. The quantitative addition device for mulch film production according to claim 6, characterized in that: A locking block (29) is fixedly installed on the right side of the protective cover (28), and a locking frame (30) is fixedly installed on the right side of the protective shell (27). The locking block (29) is snapped into the inside of the locking frame (30).