A kind of pressing processing equipment of polycarbonate-polyester board

Abstract

The utility model relates to the technical field of pressing processing equipment, and disclose a kind of pressing processing equipment of polycarbon polylipid board, including processing box body, the front end both sides of processing box body are connected with box door by hinge, the bottom of processing box body is connected with base, the inside bottom of processing box body is connected with isolation frame body, the inside of isolation frame body is provided with lifting cylinder, the upper end of lifting cylinder is sleeved with support frame, the left and right ends of support frame are connected with the inside bottom of processing box body, the top middle part of isolation frame body is embedded with ejection block, the bottom of piston rod of lifting cylinder is connected with ejection block, the top middle part of isolation frame body is provided with limit block. The utility model is provided with strengthening rib in the form of Chinese character " " on the top of hot-pressing block, which significantly reduces the weight of hot-pressing block, reduces the inertia of moving parts, reduces the heat capacity, and improves the efficiency.

Description

Technical Field

[0001] This utility model relates to the field of pressing equipment technology, specifically to a pressing equipment for polycarbonate polyester sheets. Background Technology

[0002] Pressing equipment is used when processing polycarbonate sheets.

[0003] Existing polycarbonate and polyester sheet lamination equipment uses traditional lamination plates that are very thick and heavy, with large heat capacity. Heating and cooling consume a lot of energy, resulting in low efficiency and energy consumption. Furthermore, it cannot quickly demold the laminated sheets, making demolding difficult. Therefore, there is an urgent need for a new type of polycarbonate and polyester sheet lamination equipment to solve the above-mentioned technical problems. Utility Model Content

[0004] The purpose of this utility model is to provide a pressing and processing equipment for polycarbonate and polyester sheets, so as to solve the problems mentioned in the background art of existing pressing and processing equipment for polycarbonate and polyester sheets. Traditional pressing plates are very thick and heavy, with a large heat capacity, and consume a lot of energy for heating and cooling, which is not energy-saving and has low efficiency. Secondly, it is not possible to quickly demold the pressed sheets, which makes demolding difficult.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A pressing and processing device for polycarbonate and polyester sheets includes a processing box. Doors are hinged to both sides of the front end of the processing box. A base is connected to the bottom of the processing box. An isolation frame is connected to the bottom of the inner side of the processing box. A lifting cylinder is installed inside the isolation frame. A support frame is sleeved on the upper end of the lifting cylinder. Both ends of the support frame are connected to the bottom inner side of the processing box. An ejector block is embedded in the middle of the top of the isolation frame. The piston rod of the lifting cylinder is connected to the bottom of the ejector block. A limit block is set at the top center of the upper part of the processing box. An upper mold is set inside the limit block, and a lower mold is set directly below the upper mold. A hydraulic cylinder is installed at the top of the processing box. A hot pressing block is connected to the bottom of the hydraulic cylinder. The top of the hot pressing block is set with a grid-shaped reinforcing rib. A resistance wire is set inside the hot pressing block. Connecting blocks are connected to both ends of the hot pressing block. Two guide rods are passed through each of the two connecting blocks. Through holes are opened at the four corners of the upper mold. The four guide rods pass through the four through holes on the upper mold respectively.

[0006] As a preferred embodiment of this utility model, the support frame is an inverted U-shaped structure.

[0007] In a preferred embodiment of this invention, the periphery of the ejector block is in contact with, but not connected to, the isolation frame.

[0008] As a preferred embodiment of this utility model, the number of hinges is set to four, and the four hinges are arranged in pairs facing each other about the door.

[0009] As a preferred embodiment of this utility model, the bottom of the guide rod is flush with the bottom of the upper mold.

[0010] As a preferred embodiment of this utility model, the upper surface of the ejector block is flush with the bottom of the lower mold.

[0011] As a preferred embodiment of this utility model, the four guide rods are arranged in pairs opposite to each other about the two connecting blocks.

[0012] In a preferred embodiment of this invention, the upper mold and the lower mold are in contact but not connected.

[0013] Compared with the prior art, the present invention has the following beneficial effects: This invention significantly reduces the weight of the hot press block and lowers the inertia of moving parts by setting a grid-shaped reinforcing rib on the top of the hot press block. At the same time, it reduces the heat capacity, resulting in faster heating and cooling, energy saving, and improved efficiency.

[0014] This invention utilizes an isolation frame, a lifting cylinder, a support frame, and an ejector block, and through their coordinated action, enables rapid demolding of the pressed sheet material, thereby improving demolding efficiency. Attached Figure Description

[0015] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the processing box of this utility model; Figure 3 This is a schematic cross-sectional view of the overall structure of this utility model; Figure 4 This is a top view of the upper mold of this utility model. Figure 5 This is a top view of the lower mold of this utility model. Figure 6 This is a top view schematic diagram showing the positional relationship between the hot-pressing block and the grid-shaped reinforcing ribs of this utility model.

[0016] In the diagram: 1. Machining box body; 2. Base; 3. Box door; 4. Hinge; 5. Isolation frame; 6. Lifting cylinder; 7. Support frame; 8. Ejector block; 9. Lower mold; 10. Upper mold; 11. Limiting block; 12. Hydraulic cylinder; 13. Hot pressing block; 14. Cross-shaped reinforcing rib; 15. Resistance wire; 16. Connecting block; 17. Guide rod; 18. Through hole. Detailed Implementation

[0017] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the utility model. Furthermore, it should be noted that, for ease of description, only the parts relevant to the utility model are shown in the accompanying drawings. In the embodiments of the present utility model, the different types of cross-sectional lines are not labeled according to national standards, nor do they specify material requirements for the components; they are used to distinguish the cross-sectional views of the components in the drawings.

[0018] Please see Figure 1-6 A pressing and processing device for polycarbonate polyester sheets includes a processing box 1. Both sides of the front end of the processing box 1 are connected to doors 3 via hinges 4. A base 2 is connected to the bottom of the processing box 1. An isolation frame 5 is connected to the bottom of the inner side of the processing box 1. A lifting cylinder 6 is installed inside the isolation frame 5. A support frame 7 is sleeved on the upper end of the lifting cylinder 6. Both ends of the support frame 7 are connected to the bottom inner side of the processing box 1. An ejector block 8 is embedded in the middle of the top of the isolation frame 5. The piston rod of the lifting cylinder 6 is connected to the bottom of the ejector block 8. By utilizing the cooperation between the isolation frame 5, lifting cylinder 6, support frame 7, and ejector block 8, rapid demolding of the pressed sheet can be achieved, thereby improving demolding efficiency. A limiting block 11 is provided at the top center of the frame 5. An upper mold 10 is provided inside the limiting block 11, and a lower mold 9 is provided directly below the upper mold 10. A hydraulic cylinder 12 is installed at the top of the processing box 1. A hot pressing block 13 is connected to the bottom of the hydraulic cylinder 12. The top of the hot pressing block 13 is provided with a grid-shaped reinforcing rib 14. The grid-shaped reinforcing rib 14 significantly reduces the weight of the hot pressing block 13, reduces the inertia of the moving parts, and reduces the heat capacity, resulting in faster heating and cooling, energy saving and improved efficiency. A resistance wire 15 is provided inside the hot pressing block 13. Connecting blocks 16 are connected to both ends of the hot pressing block 13. Two guide rods 17 are passed through each of the two connecting blocks 16. Through holes 18 are opened at the four corners of the upper mold 10, and the four guide rods 17 pass through the four through holes 18 on the upper mold 10 respectively.

[0019] Among them, the support frame 7 has an inverted U-shaped structure.

[0020] The top-out block 8 is in contact with the isolation frame 5 on all four sides, but not connected to it.

[0021] The number of hinges 4 is set to four, and the four hinges 4 are arranged in pairs opposite each other about the box door 3.

[0022] The bottom of the guide rod 17 is flush with the bottom of the upper mold 10.

[0023] The upper surface of the ejector block 8 is flush with the bottom of the lower mold 9.

[0024] Among them, the four guide rods 17 are arranged in pairs opposite to the two connecting blocks 16.

[0025] The upper mold 10 and the lower mold 9 are in contact but not connected.

[0026] The working principle and usage process of this utility model are as follows: First, the operator opens the box door 3 connected by the hinge 4 and places the pre-prepared layered polycarbonate polyester material into the cavity of the upper mold 10 and the lower mold 9. At this time, the hydraulic cylinder 12 is in a retracted or standby state, driving the hot pressing block 13 to the top. The lifting cylinder 6 is also in a retracted state, and its piston rod retracts, so that the upper surface of the ejector block 8 is flush with the bottom of the lower mold 9, without interfering with the lower mold 9. Then, the hydraulic cylinder 12 is started, so that its piston rod extends downward, pushing the entire hot pressing assembly downward. During the downward movement, the hot pressing block 13 moves downward along the four guide rods 17 through the connecting blocks 16 on both sides, ensuring that the hot pressing block 13 can only move vertically and will not deviate or twist, thus ensuring the pressing quality. The hot pressing block 13 first contacts and applies huge pressure to the middle plate material. Meanwhile, the resistance wire 15 embedded inside the hot press block 13 is energized and heats up, transferring heat to the stacked materials coated with adhesive in the middle. Under the combined action of high temperature and high pressure, the polycarbonate polyester sheet softens, while the pressure forces the multiple layers of materials to be firmly pressed together by the intermediate adhesive, expelling air bubbles between the layers and ensuring complete contact and adhesion. After the preset heating time and pressure are reached, the resistance wire 15 stops heating and enters the pressure holding and cooling stage, maintaining pressure until the sheet is fully cured. After curing, the piston rod of the hydraulic cylinder 12 retracts upward, driving the hot press block 13 to rise. Then, the lifting cylinder 6 is activated, and its piston rod pushes upward, pushing the ejector block 8 to move upward. Since the upper surface of the ejector block 8 is flush with the bottom of the lower mold 9, the upward-moving ejector block 8 smoothly lifts the sheet metal workpiece that has been pressed into shape inside the upper mold 10 and the lower mold 9. The operator can easily remove the finished sheet metal from the upper mold 10 and the lower mold 9. After the part is removed, the piston rod of the lifting cylinder 6 retracts, driving the ejector block 8 to descend and return to the initial position flush with the top of the isolation frame 5, preparing for the next processing cycle. Because the ejection force is uniform and fast, the problems of workpiece damage or low efficiency that may be caused by traditional demolding methods are avoided. During this process, the grid-shaped reinforcing ribs 14 on the top of the hot press block 13 not only ensure that the hot press block 13 has sufficient structural strength and rigidity under high pressure to prevent deformation, but also significantly reduce the overall mass and heat capacity of the hot press block, so that it can reach the set temperature more quickly when heating and cool down more quickly when cooling, greatly shortening the production cycle and saving energy. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0027] The above description is merely a preferred embodiment of this application and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the utility model involved in this application is not limited to the technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this application.

Claims

1. A pressing and processing equipment for polycarbonate sheets, comprising a processing chamber (1), characterized in that: The front sides of the processing box (1) are connected to the door (3) by hinges (4). The bottom of the processing box (1) is connected to the base (2). The bottom of the processing box (1) is connected to the isolation frame (5). The isolation frame (5) is equipped with a lifting cylinder (6). The upper end of the lifting cylinder (6) is fitted with a support frame (7). The left and right ends of the support frame (7) are connected to the bottom of the inner side of the processing box (1). The top middle of the isolation frame (5) is fitted with an ejector block (8). The piston rod of the lifting cylinder (6) is connected to the bottom of the ejector block (8). The top middle of the isolation frame (5) is fitted with a limit block (11). The inner side of the limit block (11) is... The upper mold (10) is provided, and the lower mold (9) is provided directly below the upper mold (10). A hydraulic cylinder (12) is installed on the top of the inside of the processing box (1). A hot pressing block (13) is connected to the bottom of the hydraulic cylinder (12). The top of the hot pressing block (13) is provided with a grid-shaped reinforcing rib (14). A resistance wire (15) is provided inside the hot pressing block (13). Connecting blocks (16) are connected to both the left and right ends of the hot pressing block (13). Two guide rods (17) are provided on each of the two connecting blocks (16). Through holes (18) are provided at the four corners of the upper mold (10). The four guide rods (17) pass through the four through holes (18) on the upper mold (10).

2. The pressing and processing equipment for polycarbonate sheets according to claim 1, characterized in that: The support frame (7) is in the shape of an inverted U-shape.

3. The pressing and processing equipment for polycarbonate sheets according to claim 1, characterized in that: The top-out block (8) is in contact with the isolation frame (5) on all four sides, but not connected to it.

4. The pressing and processing equipment for polycarbonate sheets according to claim 1, characterized in that: The number of hinges (4) is set to four, and the four hinges (4) are arranged in pairs opposite each other about the door (3).

5. The pressing and processing equipment for polycarbonate sheets according to claim 1, characterized in that: The bottom of the guide rod (17) is flush with the bottom of the upper mold (10).

6. The pressing and processing equipment for polycarbonate sheets according to claim 1, characterized in that: The upper surface of the ejector block (8) is flush with the bottom of the lower mold (9).

7. The pressing and processing equipment for polycarbonate sheets according to claim 1, characterized in that: The four guide rods (17) are arranged in pairs opposite each other with respect to the two connecting blocks (16).

8. The pressing and processing equipment for polycarbonate sheets according to claim 1, characterized in that: The upper mold (10) and the lower mold (9) are in contact but not connected.

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