A charging interface integration mechanism of a light storage charging station

Abstract

The utility model discloses a kind of light storage charging station charging interface integrated mechanism, it is related to charging station equipment technical field, including charging box, both ends of the charging box are equipped with placing seat, one end of the charging box is provided with slow charging gun, the other end of the charging box is provided with fast charging gun, one end of slow charging gun and fast charging gun is fixedly connected with connecting cable, the inside side wall of the charging box is equipped with energy management module, the inside of the charging box is provided with two groups of cable winding and unwinding mechanism.The utility model, automatic cable winding and unwinding, guarantee safety and service life cable winding and unwinding mechanism through variable-speed motor drive and limit sensor accurate control, realize the automatic winding after charging gun use and the quantitative release when use, avoid cable drag abrasion or excessive stretching;Auxiliary cylinder guiding design further reduces friction, prolongs cable service life, while reducing user operation strength.

Description

Technical Field

[0001] This utility model relates to the field of charging station equipment technology, and in particular to an integrated mechanism for charging interface of a photovoltaic energy storage charging station. Background Technology

[0002] With the rapid development of the new energy vehicle industry, the demand for charging infrastructure is increasing day by day. As a green energy solution that combines photovoltaic power generation and energy storage systems, photovoltaic charging stations have become an important direction for the construction of charging facilities due to their advantages such as energy saving, environmental protection and strong grid peak-shaving capabilities.

[0003] However, in the current technology, charging cables are mostly manually dragged and stored, and are easy to scatter on the ground after use. This not only takes up space and affects the cleanliness of the site, but also makes the outer sheath easy to be worn by vehicles, sun and rain, which poses a risk of leakage. At the same time, excessive stretching or messy winding of the cable may cause the internal wire core to break, shortening its service life and increasing maintenance costs. Utility Model Content

[0004] The purpose of this utility model is to solve the problems existing in the prior art by proposing an integrated charging interface mechanism for a photovoltaic energy storage charging station.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an integrated charging interface mechanism for a photovoltaic energy storage charging station, comprising a charging box, with placement seats installed at both ends of the charging box, a slow charging gun at one end of the charging box, and a fast charging gun at the other end of the charging box, with connecting cables fixedly connected to one end of both the slow charging gun and the fast charging gun, an energy management module installed on the inner side wall of the charging box, and two sets of cable retraction mechanisms provided inside the charging box, both sets of cable retraction mechanisms being signal-connected to the energy management module; Both sets of cable winding and unwinding mechanisms include a fixed frame, and two sets of support seats are fixedly installed on the upper end of the fixed frame. A variable speed motor is installed at one end of one set of support seats, and a rotating rod is rotatably installed in the middle of the two sets of support seats. A limit sensor is fixedly installed at one end of the rotating rod, and two sets of circular baffles are installed on the outer wall of the rotating rod. An electric slip ring is fixedly installed on the outer wall of the rotating rod.

[0006] Preferably, the other end of the rotating rod passes through one end of the support base and is fixed to the output end of the variable speed motor.

[0007] Preferably, the lower ends of both sets of fixing brackets are fixed to the inner bottom of the charging box, the other ends of the two sets of connecting cables pass through both ends of the charging box and are respectively wrapped around the outer wall of the two sets of rotating rods, the other ends of the two sets of connecting cables are respectively electrically connected to one end of the two sets of electric slip rings, and both sets of electric slip rings are electrically connected to the energy management module.

[0008] Preferably, inclined baffles are fixedly installed at the upper ends of both sets of support seats, and two sets of auxiliary cylinders are rotatably installed in the middle of the two sets of inclined baffles, with the two sets of connecting cables located in the middle of the four sets of auxiliary cylinders respectively.

[0009] Preferably, a human-machine interface panel and an intelligent identification module are fixedly installed at the front end of the charging box, and a portion of the slow charging gun and the fast charging gun are respectively inserted into the interior of the two sets of placement seats. The human-machine interface panel and the intelligent identification module are both electrically connected to the energy management module.

[0010] Preferably, a heat dissipation mechanism is installed through one end of the charging box, and multiple sets of heat dissipation holes are opened through the other end of the charging box, with the multiple sets of heat dissipation holes aligned with the heat dissipation mechanism.

[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, the automated cable winding and unwinding mechanism ensures safety and lifespan. Driven by a variable speed motor and precisely controlled by limit sensors, it achieves automatic winding after the charging gun is used and quantitative unwinding during use, avoiding cable dragging and wear or excessive stretching. The auxiliary cylinder guide design further reduces friction, extends cable lifespan, and reduces user operating intensity.

[0012] 2. In this utility model, the application of efficient power transmission and intelligent control slip rings ensures the stability of power transmission when the rotating rod rotates, meeting the high current requirements in fast charging scenarios; the energy management module is linked with the photovoltaic energy storage system, which can dynamically adjust the charging power according to the photovoltaic power generation and energy storage status, thereby improving energy utilization efficiency; the intelligent identification module realizes automatic matching of charging type, shortens the operation process, and improves charging efficiency.

[0013] 3. In this utility model, the integrated design improves the ease of use by integrating both slow and fast charging interfaces into the same charging box, which can adapt to the charging needs of different vehicle models and avoid the trouble of users searching for the corresponding interface; the precise matching of the charging gun and the placement seat can realize the orderly storage of the charging gun and solve the problems of scattered cables and chaotic management in traditional charging stations. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of an integrated charging interface mechanism for a photovoltaic energy storage charging station is provided for this utility model. Figure 2 This utility model provides a side view of the charging box of an integrated charging interface mechanism for a photovoltaic energy storage charging station. Figure 3 This utility model provides a structural diagram of a slow charging gun, a fast charging gun, and two sets of cable winding and unwinding mechanisms for an integrated charging interface mechanism of a photovoltaic energy storage charging station. Figure 4This utility model presents a perspective view of the cable winding and unwinding mechanism of the integrated charging interface mechanism for a photovoltaic energy storage charging station.

[0015] Legend: 1. Charging box; 11. Human-machine interface panel; 12. Intelligent identification module; 13. Heat dissipation mechanism; 14. Placement seat; 15. Slow charging gun; 16. Connecting cable; 17. Fast charging gun; 18. Heat dissipation hole; 19. Energy management module; 2. Cable winding mechanism; 21. Fixing frame; 22. Support seat; 23. Variable speed motor; 24. Rotating rod; 25. Limit sensor; 26. Circular baffle; 27. Inclined baffle; 28. Auxiliary cylinder; 29. ​​Electric slip ring. Detailed Implementation

[0016] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0018] Example: Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, this utility model provides an integrated charging interface mechanism for a photovoltaic energy storage charging station, including a charging box 1. Both ends of the charging box 1 are equipped with placement seats 14. One end of the charging box 1 is provided with a slow charging gun 15, and the other end of the charging box 1 is provided with a fast charging gun 17. One end of the slow charging gun 15 and the fast charging gun 17 are fixedly connected with a connecting cable 16. An energy management module 19 is installed on the inner side wall of the charging box 1. The inside of the charging box 1 is provided with two sets of cable winding and unwinding mechanisms 2. Both sets of cable winding and unwinding mechanisms 2 are signal connected to the energy management module 19. Both sets of cable retraction mechanisms 2 include a fixed frame 21. Two sets of support seats 22 are fixedly installed on the upper end of the fixed frame 21. A variable speed motor 23 is installed at one end of one set of support seats 22. A rotating rod 24 is rotatably installed between the two sets of support seats 22. A limit sensor 25 is fixedly installed at one end of the rotating rod 24. Two sets of circular baffles 26 are installed on the outer wall of the rotating rod 24. An electric slip ring 29 is fixedly installed on the outer wall of the rotating rod 24. The other end of the rotating rod 24 passes through one end of the support seat 22 and is fixed to the output end of the variable speed motor 23. The two sets of fixed frames... The lower ends of 21 are fixed to the inner bottom of the charging box 1. The other ends of the two sets of connecting cables 16 pass through both ends of the charging box 1 and are respectively wrapped around the outer walls of the two sets of rotating rods 24. The other ends of the two sets of connecting cables 16 are respectively electrically connected to one end of the two sets of electric slip rings 29. The two sets of electric slip rings 29 are electrically connected to the energy management module 19. The upper ends of the two sets of support seats 22 are fixedly installed with inclined baffles 27. The middle of the two sets of inclined baffles 27 is rotatably installed with two sets of auxiliary cylinders 28. The two sets of connecting cables 16 are respectively located in the middle of the four sets of auxiliary cylinders 28. A human-machine interface panel 11 and an intelligent identification module 12 are fixedly installed at the front end of the charging box 1. Parts of the slow charging gun 15 and the fast charging gun 17 are respectively inserted into the interior of the two sets of placement seats 14. The human-machine interface panel 11 and the intelligent identification module 12 are both electrically connected to the energy management module 19. A heat dissipation mechanism 13 is installed through one end of the charging box 1, and multiple sets of heat dissipation holes 18 are opened through the other end of the charging box 1. The multiple sets of heat dissipation holes 18 are aligned with the heat dissipation mechanism 13.

[0019] The specific setup and function of this embodiment will be described in detail below. The charging box 1, as the installation carrier and protective shell of the overall equipment, is made of high-strength metal material and has dustproof and waterproof characteristics (IP54 and above). The interior forms a closed space to protect the core components. Its front end integrates human-computer interaction and recognition functions, and charging interfaces are arranged at both ends. The interior houses the energy management and cable management system. The overall structure is compact and easy to install in photovoltaic energy storage charging station scenarios.

[0020] Charging interface components: Charging box 1 has symmetrically installed placement seats 14 at both ends for positioning and fixing the charging gun. The inner side of the placement seat has elastic buckles to firmly clamp the charging gun handle and prevent shaking or falling. One end of the charging box 1 is equipped with a slow charging gun 15 (suitable for AC charging needs) and the other end is equipped with a fast charging gun 17 (suitable for DC fast charging needs). Both types of charging guns adopt a mis-insertion prevention interface design that conforms to GB / T standards and has insulation protection and anti-arc function. Both the slow charging gun 15 and the fast charging gun 17 are connected to the internal system through connecting cables 16. The cables are made of weather-resistant rubber sheath and have tensile strength and high and low temperature resistance (-30℃ to 85℃). The internal wire core is made of high conductivity copper material to reduce transmission loss.

[0021] The fixed frame 21 adopts a welded steel structure, and its lower end is bolted to the bottom of the charging box, providing stable support for the entire mechanism; two sets of support seats 22 are fixed to the upper end of the fixed frame, and the rotating rod 24 is rotatably installed between the support seats through bearings. As the core component for cable winding, its outer wall is processed with spiral grooves to guide the connecting cable 16 to wind in an orderly manner and avoid messy stacking. Drive and limit unit: A set of support bases are equipped with a variable speed motor 23, which is connected to one end of the rotating rod 24 through a reducer to realize the power drive for cable winding and unwinding; the other end of the rotating rod is fixed with a limit sensor 25 (using a Hall sensor or photoelectric encoder), which can detect the number of rotations of the rotating rod in real time, calculate the cable winding and unwinding length, and send a signal to the energy management module when the preset maximum unwinding length or winding end point is reached to control the motor to stop, so as to prevent the cable from being overstretched or wound too tightly; Protection and guiding structure: Two sets of circular baffles 26 are fixed on the outer wall of the rotating rod to limit the axial displacement of the cable; an inclined baffle 27 is installed at the upper end of the support base, and two sets of auxiliary cylinders 28 are rotatably set in the middle. The connecting cable 16 passes through the two sets of auxiliary cylinders. During the winding and unwinding process, the auxiliary cylinders roll with the cable to reduce friction loss and avoid direct contact between the cable and the corners of the box, which would cause wear. Conductive transmission component: an electric slip ring 29 is fixed to the outer wall of the rotating rod 24. The end of the connecting cable 16 is electrically connected to one end of the electric slip ring, and the other end of the electric slip ring is connected to the energy management module 19 through an internal wire to ensure the continuity and stability of power transmission when the rotating rod rotates, and to adapt to the high current (such as 500A and above) transmission requirements in fast charging scenarios.

[0022] Control and Interaction System: The energy management module 19 is installed on the inner side wall of the charging box. As the core control unit, it integrates a microprocessor, a current / voltage detection module, and a communication module (supporting communication with the energy storage battery and photovoltaic inverter of the photovoltaic energy storage system). It can monitor the charging status in real time, adjust the output power, and link with the cable winding mechanism, human-machine interface panel, and intelligent identification module to achieve automated control. The human-machine interface panel 11 is fixed to the front of the charging box, including a touch screen and a physical emergency button. It can display information such as charging power, remaining time, and cost, support users to select charging modes (such as timed charging and full charging), and has a fault alarm prompt function. The intelligent recognition module 12 is integrated with the human-machine interaction panel and includes a high-definition camera and an image recognition chip. It can automatically identify the charging type (fast charging / slow charging) that is compatible with the vehicle model by scanning the vehicle's charging port or the user's APP QR code, and send instructions to the energy management module to prepare the corresponding charging gun cable retraction and extension actions in advance.

[0023] Cooling system: A cooling mechanism 13 (composed of an axial fan and a dust filter) is installed through one end of the charging box 1, and multiple sets of cooling holes 18 are opened at the other end. The cooling holes are designed with louvers to prevent rainwater from entering. The cooling mechanism is linked with the energy management module and automatically starts when the internal temperature exceeds 40°C. It dissipates the heat generated by the slip ring and cable joint during the charging process through air convection, ensuring that the equipment operates stably in high-temperature environments.

[0024] How to use and working principle of this device: Start-up identification: When the user brings the vehicle close to the charging box, the intelligent identification module 12 scans the vehicle's charging port or the user's QR code, automatically identifies the appropriate charging type (fast charging / slow charging), and transmits the signal to the energy management module 19; Cable release: The energy management module 19 sends a command to the cable winding and releasing mechanism 2 corresponding to the charging type. The variable speed motor 23 starts and drives the cable winding part to rotate through the rotating rod 24. The connecting cable 16 is released along the auxiliary cylinder 28. The limit sensor 25 on the rotating rod 24 detects the winding and releasing length in real time. When the preset value is reached, the motor is triggered to stop. The user can take out the slow charging gun 15 or fast charging gun 17 from the placement seat 14 and connect it to the vehicle. Charging control: After connection is completed, the user confirms the charging mode through the human-machine interface panel 11. The energy management module 19 links the photovoltaic storage system and adjusts the output power according to the energy storage status and photovoltaic power generation. The electric slip ring 29 ensures stable power transmission when the rotating rod 24 rotates, ensuring stable power supply for fast charging with high current or slow charging. Heat dissipation guarantee: During the charging process, the heat dissipation mechanism 13 is activated, forming air convection with the heat dissipation hole 18 at the other end of the charging box 1, which promptly removes the heat generated by components such as the slip ring 29 and the energy management module 19; End of winding: After charging is complete, the user removes the charging gun and puts it back on the placement seat 14. The energy management module 19 instructs the variable speed motor 23 to reverse, the rotating rod 24 retracts the cable, and the limit sensor 25 detects the end of winding and the motor stops, completing one charging cycle.

[0025] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.

Claims

1. A charging interface integration mechanism for a photovoltaic energy storage charging station, comprising a charging box (1), characterized in that: The charging box (1) is equipped with a placement seat (14) at both ends. A slow charging gun (15) is provided at one end of the charging box (1), and a fast charging gun (17) is provided at the other end of the charging box (1). A connecting cable (16) is fixedly connected to one end of both the slow charging gun (15) and the fast charging gun (17). An energy management module (19) is installed on the inner side wall of the charging box (1). Two sets of cable winding and unwinding mechanisms (2) are provided inside the charging box (1). Both sets of cable winding and unwinding mechanisms (2) are signal connected to the energy management module (19). Both sets of cable winding and unwinding mechanisms (2) include a fixed frame (21). Two sets of support seats (22) are fixedly installed on the upper end of the fixed frame (21). A variable speed motor (23) is installed at one end of one set of support seats (22). A rotating rod (24) is rotatably installed in the middle of the two sets of support seats (22). A limit sensor (25) is fixedly installed at one end of the rotating rod (24). Two sets of circular baffles (26) are installed on the outer wall of the rotating rod (24). An electric slip ring (29) is fixedly installed on the outer wall of the rotating rod (24).

2. The integrated charging interface mechanism for a photovoltaic energy storage charging station according to claim 1, characterized in that: The other end of the rotating rod (24) passes through one end of the support base (22) and is fixed to the output end of the variable speed motor (23).

3. The integrated charging interface mechanism for a photovoltaic energy storage charging station according to claim 2, characterized in that: The lower ends of both sets of fixing brackets (21) are fixed to the inner bottom of the charging box (1). The other ends of the two sets of connecting cables (16) pass through both ends of the charging box (1) and are respectively wrapped around the outer wall of the two sets of rotating rods (24). The other ends of the two sets of connecting cables (16) are respectively electrically connected to one end of the two sets of electric slip rings (29). Both sets of electric slip rings (29) are electrically connected to the energy management module (19).

4. The integrated charging interface mechanism for a photovoltaic energy storage charging station according to claim 1, characterized in that: Both sets of support bases (22) are fixedly installed with inclined baffles (27) at their upper ends. Two sets of auxiliary cylinders (28) are rotatably installed in the middle of the two sets of inclined baffles (27). The two sets of connecting cables (16) are respectively located in the middle of the four sets of auxiliary cylinders (28).

5. The integrated charging interface mechanism for a photovoltaic energy storage charging station according to claim 1, characterized in that: The front end of the charging box (1) is fixedly equipped with a human-machine interaction panel (11) and an intelligent identification module (12). Parts of the slow charging gun (15) and the fast charging gun (17) are respectively inserted into the interior of two sets of placement seats (14). The human-machine interaction panel (11) and the intelligent identification module (12) are both electrically connected to the energy management module (19).

6. The integrated charging interface mechanism for a photovoltaic energy storage charging station according to claim 1, characterized in that: A heat dissipation mechanism (13) is installed through one end of the charging box (1), and multiple sets of heat dissipation holes (18) are opened through the other end of the charging box (1). All sets of heat dissipation holes (18) are aligned with the heat dissipation mechanism (13).

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