Automatic rubber plate boxing and film wrapping production line

Abstract

The utility model relates to rubber plate packing technical field, and disclose a kind of rubber plate automatic boxing film wrapping production line, including assembly line conveyor belt, material receiving plate, boxing workstation, automatic boxing manipulator, box sealing machine, film wrapping machine, laminating heat shrink machine, packing machine, automatic stacking manipulator and stacking frame.The rubber plate automatic boxing film wrapping production line, through full automation design, realized the continuous operation of rubber plate from grabbing, foam placement, boxing, sealing, film wrapping, heat shrink, packing belt to stacking, greatly improve production efficiency, save manpower cost, and output is stable;By using positioning foam, the rubber plate rubber surface is fixed to form a packaging unit, then loaded into carton, effectively protect rubber plate from impact and damage during handling and turnover process, while avoiding the rubber aging caused by light exposure;By coating transparent heat shrink film and heat shrinking, prevent product from moisture and metal part from rusting, ensure product quality.

Description

Technical Field

[0001] This utility model relates to the field of rubber sheet packaging technology, specifically to an automatic rubber sheet packing and wrapping production line. Background Technology

[0002] Rubber sheets are essential consumable parts widely used in the shotcreting operation of rotary shotcrete machines in the support shotcreting industry, and their market demand is very large. Currently, most manufacturers are small workshops with simple packaging methods, usually just binding them with wire and storing them exposed. This leads to rust on the metal parts and aging of the rubber parts over long periods of storage, making them susceptible to damage during handling and affecting their performance and lifespan. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an automatic rubber sheet packing and wrapping production line, which solves the above-mentioned problems in the prior art.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic rubber sheet packing and wrapping production line, comprising a conveyor belt, wherein a material support plate, a packing workbench, an automatic packing robot, a sealing machine, a wrapping machine, a heat shrink wrapping machine, a packing machine, and an automatic palletizing robot are sequentially arranged along the production line direction of the conveyor belt; a palletizing frame is provided on one side of the automatic palletizing robot; the material support plate is located adjacent to the packing workbench; the automatic packing robot is installed on the side of the packing workbench; the sealing machine, wrapping machine, heat shrink wrapping machine, and packing machine are arranged sequentially along the conveyor belt; and the automatic palletizing robot is located at the end of the conveyor belt and opposite to the palletizing frame.

[0007] Optionally, the support plate is provided with a rubber board carton to be assembled, a rubber packaging polystyrene frame, and a rubber board bottom plate.

[0008] Optionally, during assembly, the lower plate of the rubber sheet is fitted inside the polystyrene frame of the rubber packaging, and the polystyrene frame of the rubber packaging is placed inside the rubber sheet carton.

[0009] Optionally, the packing worktable is equipped with an adjustable positioning clamp.

[0010] Optionally, the automatic packing robot and the automatic palletizing robot have the same structure, both being multi-joint robots.

[0011] Optionally, both the automatic packing robot and the automatic palletizing robot are equipped with grippers at their ends.

[0012] (III) Beneficial Effects

[0013] This utility model provides an automatic packaging and wrapping production line for rubber sheets, which has the following advantages:

[0014] This automated rubber sheet packing and wrapping production line, through its fully automated design, enables continuous operation of rubber sheets from gripping, foam placement, packing, sealing, wrapping, heat shrinking, strapping, and palletizing. This significantly improves production efficiency, saves labor costs, and ensures stable output. By using positioning foam to fix two rubber sheets together, glued side to glued side, to form a packaging unit, and then placing them into a carton, the rubber sheets are effectively protected from impact and damage during handling and turnover, while also preventing rubber aging caused by sunlight. By wrapping with transparent heat-shrink film and then heat-shrinking, the product is prevented from getting damp and metal parts from rusting, ensuring product quality. The cross-shaped strapping reinforces the carton, preventing it from breaking or deforming in the event of an accidental impact, while also facilitating the gripping and handling of the entire carton. The overall production line has a compact structure, is easy to operate, and is suitable for large-volume automated packaging of rubber sheets, significantly improving product packaging quality and market competitiveness. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0017] Figure 3 This is a front view schematic diagram of the present utility model;

[0018] Figure 4 This utility model Figure 1 A magnified structural diagram of point A in the middle.

[0019] In the diagram: 1. Material support plate; 2. Packing workbench; 3. Automatic packing robot; 4. Carton sealing machine; 5. Wrapping machine; 6. Heat shrink wrapping machine; 7. Conveyor belt; 8. Packing machine; 9. Automatic palletizing robot; 10. Palletizing rack; 101. Rubber board carton; 102. Rubber packaging polystyrene frame; 103. Rubber board bottom plate; 201. Positioning clamp; 301. Grip plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] Unless otherwise defined, the technical or scientific terms used in this disclosure shall have the ordinary meaning understood by those skilled in the art. The terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0022] Please see Figures 1 to 4 This utility model provides a technical solution: an automatic rubber sheet packing and wrapping production line, including a conveyor belt 7. Along the production line direction, the conveyor belt 7 is sequentially equipped with a material support plate 1, a packing workbench 2, an automatic packing robot 3, a sealing machine 4, a wrapping machine 5, a heat shrink wrapping machine 6, a packing machine 8, and an automatic palletizing robot 9. A palletizing frame 10 is provided on one side of the automatic palletizing robot 9. The material support plate 1 is located adjacent to the packing workbench 2. The automatic packing robot 3 is installed on the side of the packing workbench 2. The sealing machine 4, wrapping machine 5, heat shrink wrapping machine 6, and packing machine 8 are arranged sequentially along the conveyor belt 7. The palletizing robot 9 is located at the end of the conveyor belt 7 and is opposite to the palletizing frame 10; the material support plate 1 is provided with a rubber board carton 101 to be assembled, a rubber packaging polystyrene frame 102, and a rubber board bottom plate 103; the rubber board bottom plate 103 is fitted inside the rubber packaging polystyrene frame 102, and the rubber packaging polystyrene frame 102 is set inside the rubber board carton 101; the packing workbench 2 is provided with an adjustable positioning clamp 201; the automatic packing robot 3 and the automatic palletizing robot 9 have the same structure and are both multi-joint robots; the ends of the automatic packing robot 3 and the automatic palletizing robot 9 are both provided with grippers 301;

[0023] The material support plate 1 is located at the beginning of the production line and is used to centrally store and supply the rubber sheet carton 101, rubber packaging polystyrene frame 102, and rubber sheet bottom plate 103 to be packaged, providing material preparation for subsequent gripping and packing processes. The packing workbench 2, as the core assembly area, provides a placement station for the rubber sheet carton 101 and rubber packaging polystyrene frame 102, and is equipped with positioning clamps 201 to ensure accurate positioning and fixation of the packaging materials during the assembly process. The automatic packing robot 3 is installed on the side of the packing workbench 2 and is responsible for performing precise gripping, moving, and placing actions, combining the rubber sheet bottom plate 103 and the rubber packaging polystyrene frame 102 into packaging units and loading them into the rubber sheet carton 101. The system enables automatic assembly of key materials; the sealing machine 4, arranged along the production line, automatically seals the rubber-board cartons 101 already filled with products, using methods such as tape sealing to ensure a secure closure; the wrapping machine 5, located after the sealing process, automatically wraps the sealed rubber-board cartons 101 with transparent heat-shrink film; the laminating heat-shrinking machine 6 heats the heat-shrink film wrapped around the cartons, causing it to shrink evenly and adhere tightly to the carton surface, forming a stable protective outer packaging layer; the production line conveyor belt 7, as the main conveying equipment, runs through the various functional modules, systematically and automatically transferring semi-finished and finished rubber-board cartons 101 from one station to the next. The packaging machine 8, after the heat-shrink wrapping process, applies cross-shaped strapping to the outside of the packaged cartons to further enhance the overall stability and impact resistance of the packaging, facilitating handling. The automatic palletizing robot 9, located at the end of the production line, is responsible for picking up the rubber-sheet cartons 101, which have completed all packaging processes, from the conveyor belt 7 and neatly stacking them onto the palletizing rack 10 according to a preset pattern. The palletizing rack 10 is positioned within the working range of the automatic palletizing robot 9 to carry and store the finished cartons stacked by the robot, facilitating subsequent warehousing or transportation. The rubber-sheet cartons 101, as the outer container for the final packaging, carry and protect the internal rubber-sheet products, preventing them from being damaged during distribution. Damage caused by external forces; the rubber packaging polystyrene frame 102 is placed inside the rubber board carton 101, and its inner cavity is used to position and buffer the rubber board lower plate 103 to prevent the products from moving and colliding with each other inside the carton; the rubber board lower plate 103 is the rubber board product to be packaged, which is the core packaging object of the production line; the positioning clamp 201 is installed on the packing workbench 2 and is used to clamp and position the rubber board carton 101 or polystyrene frame during the assembly process to ensure the accuracy and reliability of the automatic packing robot 3 operation; the gripper 301 is installed at the end of the automatic packing robot 3 and the automatic palletizing robot 9, and is the execution part that directly contacts the object of the robot, used to safely and stably grasp parts or finished boxes.

[0024] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0025] In this invention, the working steps of the device are as follows:

[0026] First, the automatic packing robot 3 uses the gripper 301 to pick up the rubber sheet bottom plate 103 and places the two rubber sheets, glued side to glued side, into the rubber packaging polystyrene frame 102 to form a packaging unit. Then, the two packaging units are put into the rubber sheet carton 101. Second, the packed rubber sheet carton 101 is conveyed to the sealing machine 4 via the assembly line conveyor belt 7 for sealing. Then, the sealed rubber sheet carton 101 is wrapped with transparent heat shrink film by the wrapping machine 5, heat-shrinked by the laminating heat shrink machine 6, and strapped with cross-shaped strapping by the packing machine 8. Finally, the automatic palletizing robot 9 uses the gripper 301 to pick up the packaged rubber sheet carton 101 and stack it on the palletizing rack 10.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic packaging and wrapping production line for rubber sheets, comprising a conveyor belt (7), characterized in that: The conveyor belt (7) of the production line is arranged in sequence along the production line direction with a material support plate (1), a packing workbench (2), an automatic packing robot (3), a sealing machine (4), a wrapping machine (5), a heat shrink wrapping machine (6), a packing machine (8), and an automatic palletizing robot (9). A palletizing rack (10) is provided on one side of the automatic palletizing robot (9). The material support plate (1) is located adjacent to the packing workbench (2). The automatic packing robot (3) is installed on the side of the packing workbench (2). The sealing machine (4), wrapping machine (5), heat shrink wrapping machine (6), and packing machine (8) are arranged in sequence along the conveyor belt (7). The automatic palletizing robot (9) is located at the end of the conveyor belt (7) and is opposite to the palletizing rack (10).

2. The automatic packaging and wrapping production line for rubber sheets according to claim 1, characterized in that: The material support plate (1) is provided with a rubber board carton (101) to be assembled, a rubber packaging polystyrene frame (102) and a rubber board bottom plate (103).

3. The automatic packaging and wrapping production line for rubber sheets according to claim 2, characterized in that: During assembly, the lower rubber plate (103) is fitted inside the rubber packaging polystyrene frame (102), and the rubber packaging polystyrene frame (102) is placed inside the rubber plate carton (101).

4. The automatic packaging and wrapping production line for rubber sheets according to claim 1, characterized in that: The packing workbench (2) is equipped with an adjustable positioning fixture (201).

5. The automatic packaging and wrapping production line for rubber sheets according to claim 1, characterized in that: The automatic packing robot (3) and the automatic palletizing robot (9) have the same structure and are both multi-joint robots.

6. The automatic packaging and wrapping production line for rubber sheets according to claim 5, characterized in that: Both the automatic packing robot (3) and the automatic palletizing robot (9) are equipped with grippers (301) at their ends.

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