MLCC product direction alignment device

Abstract

The utility model belongs to electronic equipment manufacturing technical field, and disclose a kind of MLCC product direction alignment device, including fixed block, the front end surface of fixed block is fixed with pivot, the front end surface of pivot is fixed with screw rod, the front end surface of fixed block is fixed with limit rod, the outside spiral of screw rod is equipped with nut, and nut and limit rod are set through, by screw rod and nut, can the rotary motion be converted into linear motion, by the rotation angle and the number of turns of screw rod accurately controlled, the position of nut can be accurately adjusted, to realize the accurate position adjustment and direction alignment of MLCC product, satisfy the production demand of high accuracy, by limit rod, the movement of nut can be provided with stable guiding effect, prevent nut from deviating or shaking in the movement process, guarantee the stability and accuracy of MLCC product in the process of alignment, help to improve the alignment quality and production efficiency of product.

Description

Technical Field

[0001] This utility model belongs to the field of electronic equipment manufacturing technology, specifically a MLCC product orientation alignment device. Background Technology

[0002] With the rapid development of the electronics and information industry, the demand for MLCCs (multilayer ceramic capacitors), as an indispensable basic component in electronic circuits, continues to rise. At the same time, the requirements for product quality and production efficiency are becoming increasingly stringent. In the MLCC production process, orientation alignment is a crucial step, directly affecting the quality of subsequent processes such as soldering and assembly. Traditional MLCC orientation alignment devices suffer from low alignment efficiency, poor accuracy, easy product damage, and insufficient compatibility, making them unable to meet the current demands for high-volume, high-quality production. Therefore, developing an innovative MLCC product orientation alignment device has significant practical importance and market value. This innovative design aims to solve the pain points of traditional devices by adopting advanced mechanical structures, intelligent control systems, and high-precision detection technology to achieve efficient, accurate, non-destructive, and compatible orientation alignment of MLCC products with various specifications. This improves production efficiency and product yield, reduces production costs, and provides MLCC manufacturers with a superior equipment solution.

[0003] When the width and thickness of the MLCC product tip are the same, the difference in movement has a small impact. However, as the product size and capacity increase, the difference in width and thickness becomes larger and larger. When the coating moves back and forth, some products move in the direction of the wide side, some in the direction of the thick side, and some in an oblique direction. As a result, products with the same coating conditions and on the same thin film have great differences in coating shape and growth amount, and the product process becomes uncontrollable. Utility Model Content

[0004] To address the problems mentioned in the background art, this utility model provides an MLCC product orientation alignment device, which has the advantages of accurate positioning, strong adjustability, and diverse functions.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an MLCC product orientation alignment device, comprising a fixed block, a rotating shaft fixedly mounted on the front end face of the fixed block, a lead screw fixedly mounted on the front end face of the rotating shaft, a limiting rod fixedly mounted on the front end face of the fixed block, and a nut spirally mounted on the outer side of the lead screw, with the nut and the limiting rod passing through each other. The limiting rod ensures the stability and accuracy of the nut's movement, laying the foundation for the subsequent device to realize the orientation alignment function.

[0006] Preferably, a motor is fixedly mounted on the front end face of the lead screw, and a magnetic rod is fixedly mounted on the right end face of the nut.

[0007] By adopting the above technical solution, MLCC products can be magnetically attracted using a magnetic rod. Combined with the transmission of a lead screw and nut, the position of the MLCC products can be moved, providing an effective operation method for directional alignment.

[0008] Preferably, a base plate is fixedly provided on the lower end face of the fixing block, and an electric slide rail is fixedly provided inside the base plate.

[0009] By adopting the above technical solution, the base plate provides stable support for the entire device, making the device more stable during operation.

[0010] Preferably, the electric slide rail has a slider slidably mounted inside, a thin rubber plate is fixedly mounted on the front end face of the slider, a support plate is attached to the lower end face of the thin rubber plate, and the support plate is slidably mounted with the base plate.

[0011] By adopting the above technical solution, the thin plastic sheet can be moved along with the slider by the electric slide rail, thereby adjusting the position of the thin plastic sheet.

[0012] Preferably, an electric slide rail three is fixedly provided inside the base plate, a slider three is slidably provided inside the electric slide rail three, and a guide plate is fixedly provided on the front end face of the slider three.

[0013] By adopting the above technical solution, the guide plate can guide the movement direction of MLCC products, providing more precise control for directional alignment.

[0014] Preferably, the guide plate has a placement hole inside, an electric slide rail is fixedly installed inside the guide plate, and a limiting tube is fixedly installed on the lower end face of the guide plate.

[0015] By adopting the above technical solution, a placement hole is provided for the MLCC product, which facilitates the positioning and operation of the product.

[0016] Preferably, the electric slide rail 2 has a slider 2 slidably mounted inside, the front end face of the slider 2 is fixedly mounted with a fixing frame, the upper end face of the fixing frame is fixedly mounted with a fixing plate, and the inside of the fixing frame is fixedly mounted with a partition.

[0017] By adopting the above technical solution, MLCC products can be classified and placed using fixed frames and partitions, making it easier to distinguish and organize products of different types or orientations.

[0018] Preferably, a fixing plate is fixedly provided on the lower end face of the fixing frame, and a pin is fixedly provided on the lower end face of the fixing plate, with the pin penetrating through the placement hole.

[0019] By adopting the above technical solution, the MLCC product placed in the placement hole can be precisely operated through the ejector pin and the placement hole, such as adjusting the orientation of the product, thereby improving the accuracy of orientation alignment.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0021] 1. This utility model uses a lead screw and nut to convert rotary motion into linear motion. By precisely controlling the rotation angle and number of turns of the lead screw, the position of the nut can be accurately adjusted, thereby achieving precise position adjustment and orientation alignment of MLCC products, meeting the needs of high-precision production. The limit rod provides stable guidance for the movement of the nut, preventing the nut from deviating or shaking during movement, ensuring the stability and accuracy of MLCC products during alignment, and helping to improve the alignment quality and production efficiency of the products.

[0022] 2. This utility model adds horizontal movement capability to the device through the electric slide rail, further expanding the operating range of the device and facilitating the processing of MLCC products in different positions. The thin plastic plate can buffer and protect the MLCC products, avoiding damage to the products during operation. At the same time, the setting of the support plate ensures the stability of the thin plastic plate. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0025] Figure 3 This is a schematic diagram of the installation structure of the guide plate of this utility model;

[0026] Figure 4 This is a schematic diagram of the installation structure of the electric slide rail three of this utility model.

[0027] In the diagram: 1. Base plate; 2. Support plate; 3. Thin rubber sheet; 4. Fixing block; 5. Rotating shaft; 6. Lead screw; 7. Limiting rod; 8. Magnetic rod; 9. Nut; 10. Motor; 11. Slider 1; 12. Electric slide rail 1; 13. Limiting tube; 14. Electric slide rail 2; 15. Slider 2; 16. Fixing frame; 17. Electric slide rail 3; 18. Slider 3; 19. Fixing plate; 20. Ejector pin; 21. Placement hole; 22. Guide plate; 23. Fixing frame; 24. Partition plate. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] The following describes an embodiment of this utility model based on its overall structure.

[0030] like Figures 1 to 4 As shown, this utility model provides an MLCC product orientation alignment device, including a fixed block 4, a rotating shaft 5 fixedly mounted on the front end face of the fixed block 4, a lead screw 6 fixedly mounted on the front end face of the rotating shaft 5, a limiting rod 7 fixedly mounted on the front end face of the fixed block 4, and a nut 9 spirally mounted on the outer side of the lead screw 6, with the nut 9 and the limiting rod 7 passing through each other. Through the lead screw 6 and the nut 9, rotational motion can be converted into linear motion. By precisely controlling the rotation angle and number of turns of the lead screw 6, the position of the nut 9 can be accurately adjusted, thereby achieving precise position adjustment and orientation alignment of the MLCC product, meeting the high-precision production requirements. Through the limiting rod 7, a stable guiding effect can be provided for the movement of the nut 9, preventing the nut 9 from deviating or shaking during the movement, ensuring the stability and accuracy of the MLCC product during the alignment process, and helping to improve the alignment quality and production efficiency of the product.

[0031] In this embodiment, a motor 10 is fixedly mounted on the front end face of the lead screw 6, and a magnetic rod 8 is fixedly mounted on the right end face of the nut 9. The magnetic rod 8 can be used to magnetically attract MLCC products. Combined with the transmission of the lead screw 6 and the nut 9, the position of the MLCC products can be moved, providing an effective operation method for directional alignment.

[0032] A base plate 1 is fixedly installed on the lower end face of the fixed block 4. An electric slide rail 12 is fixedly installed inside the base plate 1. The base plate 1 provides stable support for the entire device, making the device more stable during operation.

[0033] The electric slide rail 12 has a slider 11 inside, and a thin rubber plate 3 is fixedly provided on the front end face of the slider 11. A support plate 2 is attached to the lower end face of the thin rubber plate 3, and the support plate 2 is slidably set with the base plate 1. The thin rubber plate 3 can be moved with the slider 11 through the electric slide rail 12, thereby adjusting the position of the thin rubber plate 3.

[0034] An electric slide rail 317 is fixedly installed inside the base plate 1. A slider 318 is slidably installed inside the electric slide rail 317. A guide plate 22 is fixedly installed on the front end face of the slider 318. The guide plate 22 can guide the movement direction of the MLCC product and provide more precise control for directional alignment.

[0035] The guide plate 22 has a placement hole 21 inside, and an electric slide rail 14 is fixed inside the guide plate 22. A limiting tube 13 is fixed on the lower end face of the guide plate 22. The placement hole 21 provides a placement position for the MLCC product, which is convenient for positioning and operation of the product.

[0036] The electric slide rail 214 has a slider 215 inside, and a fixed frame 16 is fixedly installed on the front end face of the slider 215. A fixed frame 23 is fixedly installed on the upper end face of the fixed frame 16. A partition 24 is fixedly installed inside the fixed frame 23. Through the fixed frame 23 and the partition 24, MLCC products can be classified and placed, which facilitates the differentiation and organization of products of different types or orientations.

[0037] A fixing plate 19 is fixedly provided on the lower end face of the fixing bracket 16, and a ejector pin 20 is fixedly provided on the lower end face of the fixing plate 19. The ejector pin 20 is connected through the placement hole 21. Through the ejector pin 20 and the placement hole 21, the MLCC product placed in the placement hole 21 can be precisely operated, such as adjusting the direction of the product, which improves the accuracy of the orientation alignment.

[0038] Working principle and process of an MLCC product orientation alignment device:

[0039] The device mainly consists of a fixed block 4, a lead screw 6, a nut 9, a magnetic rod 8, a base plate 1, an electric slide rail, and a slider. Before operation, ensure that all components are securely installed, that the electric slide rail, motor 10, and other power components are functioning properly, and that auxiliary components such as the thin rubber plate 3, support plate 2, and guide plate 22 are in the correct positions. The rotating shaft 5 on the front end of the fixed block 4 is connected to the lead screw 6. A nut 9 is spirally mounted on the outer side of the lead screw 6, and the nut 9 passes through the limiting rod 7. After the motor 10 starts, it drives the lead screw 6 to rotate. Because the nut 9 is spirally engaged with the lead screw 6 and is restricted by the limiting rod 7, the screw... Nut 9 can only move linearly along the axis of lead screw 6. The magnetic rod 8 fixed on the right end face of nut 9 moves accordingly. The magnetic rod 8 can use magnetic force to attract MLCC products, preparing for the alignment. The bottom plate 1 on the lower end face of the fixing block 4 is equipped with an electric slide rail 12. The slider 11 slides in the electric slide rail 12. The thin rubber plate 3 fixed on the front end face of slider 11 moves with slider 11. The lower end face of the thin rubber plate 3 is attached to the support plate 2. The support plate 2 and the bottom plate 1 are slidably set. The thin rubber plate 3 can play the role of supporting MLCC products. The movement of slider 11 is controlled by the electric slide rail 12. The speed and position of the sliding plate 3 allow the thin film plate 3 to accurately transport the MLCC products to the designated position. The base plate 1 also has an electric slide rail 3 17, within which a slider 3 18 slides. A guide plate 22, fixed to the front end of the slider 3 18, moves accordingly. The guide plate 22 has a placement hole 21 for placing the MLCC products. The electric slide rail 3 17 precisely controls the position of the guide plate 22, ensuring that the placement hole 21 corresponds to the position of the MLCC product on the thin film plate 3, facilitating accurate product placement onto the thin film plate 3. The electric slide rail within the guide plate 22... The second slide 14 drives the second slide block 15 to slide, and the fixing frame 16 on the front end of the second slide block 15 moves accordingly. The fixing frame 23 on the upper end of the fixing frame 16 is provided with a partition 24 to prevent the magnetic rod 8 from taking away the MLCC products during the alignment. The fixing plate 19 and the ejector pin 20 on the lower end of the fixing frame 16 are connected. The ejector pin 20 passes through the placement hole 21. When the MLCC product falls into the placement hole 21, the electric slide rail 14 controls the fixing frame 16 to move downward, and the ejector pin 20 inserts into the placement hole 21 to further adjust and fix the MLCC product, thus completing the alignment of the products.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A MLCC product orientation alignment device, comprising a fixing block (4), characterized in that: The front end face of the fixed block (4) is fixedly provided with a rotating shaft (5), the front end face of the rotating shaft (5) is fixedly provided with a lead screw (6), the front end face of the fixed block (4) is fixedly provided with a limiting rod (7), the outer side of the lead screw (6) is provided with a nut (9), and the nut (9) and the limiting rod (7) are connected through each other.

2. The MLCC product orientation alignment device according to claim 1, characterized in that: The front end face of the lead screw (6) is fixedly provided with a motor (10), and the right end face of the nut (9) is fixedly provided with a magnetic rod (8).

3. The MLCC product orientation alignment device according to claim 1, characterized in that: The bottom end face of the fixed block (4) is fixedly provided with a base plate (1), and an electric slide rail (12) is fixedly provided inside the base plate (1).

4. The MLCC product orientation alignment device according to claim 3, characterized in that: The electric slide rail (12) is equipped with a slider (11) inside. A thin rubber plate (3) is fixed on the front end face of the slider (11). A support plate (2) is attached to the lower end face of the thin rubber plate (3), and the support plate (2) is slidably set with the base plate (1).

5. The MLCC product orientation alignment device according to claim 3, characterized in that: The base plate (1) is fixedly provided with an electric slide rail three (17), and a slider three (18) is slidably provided inside the electric slide rail three (17). A guide plate (22) is fixedly provided on the front end face of the slider three (18).

6. The MLCC product orientation alignment device according to claim 5, characterized in that: The guide plate (22) has a placement hole (21) inside, an electric slide rail (14) is fixed inside the guide plate (22), and a limiting tube (13) is fixed on the lower end face of the guide plate (22).

7. The MLCC product orientation alignment device according to claim 6, characterized in that: The electric slide rail 2 (14) is equipped with a slider 2 (15) inside. The front end face of the slider 2 (15) is fixedly equipped with a fixing frame (16). The upper end face of the fixing frame (16) is fixedly equipped with a fixing frame (23). The inside of the fixing frame (23) is fixedly equipped with a partition (24).

8. The MLCC product orientation alignment device according to claim 7, characterized in that: The lower end face of the fixing frame (16) is fixedly provided with a fixing plate (19), and the lower end face of the fixing plate (19) is fixedly provided with a pin (20), and the pin (20) is through the placement hole (21).

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