A mineral loading machine aggregate device

Abstract

The utility model discloses a kind of mine loaders aggregate devices, it is related to mine loader operation technical field, including installation shovel and the assembly clamping seat being set to the rear of installation shovel, isolation mechanism, screening mechanism and discharging mechanism are set in installation shovel, the inner cavity of installation shovel is separated into material collecting bin located above and broken material bin located below by isolation mechanism;Screening mechanism is set on isolation mechanism, for supporting large stone and allowing broken material to pass to broken material bin;Discharging mechanism is communicated with broken material bin, for discharging broken material gathered in broken material bin outside installation shovel, effectively separate broken small stone during aggregate process, reduce residual in hopper, improve work efficiency, and reduce labor cost, effectively improve unloading site environment.

Description

Technical Field

[0001] This utility model relates to the field of mining loader operation technology, and in particular to a mining loader material collection device. Background Technology

[0002] The material collection device of a loader is an important auxiliary device used to efficiently collect, concentrate, and transfer bulk materials. In operations such as marble quarrying, there are many fragments on the ground and marble blocks. Existing loader material collection devices load these fragments along with the target stone during operation. This not only causes the fragments to spread during unloading, affecting the unloading environment, but also requires additional cleaning of the hopper, increasing workload and costs, and reducing work efficiency. Therefore, there is an urgent need for a new material collection device that can effectively separate fragments and reduce the amount of hopper cleaning work. Utility Model Content

[0003] The purpose of this utility model is to provide a material collection device for mining loaders to solve the problems existing in the prior art. It effectively separates small stones during the material collection process, reduces residue in the hopper, improves work efficiency, reduces labor costs, and effectively improves the environment of the unloading site.

[0004] To achieve the above objectives, this utility model provides the following solution:

[0005] This utility model provides a material collection device for a mining loader, including a mounting bucket and a mounting bracket disposed behind the mounting bucket. The mounting bucket is provided with an isolation mechanism, a screening mechanism, and a discharge mechanism. The isolation mechanism divides the inner cavity of the mounting bucket into an upper collection bin and a lower crushing bin. The screening mechanism is disposed on the isolation mechanism and is used to support large stones and allow crushed material to pass through to the crushing bin. The discharge mechanism is connected to the crushing bin and is used to discharge the crushed material collected in the crushing bin to the outside of the mounting bucket.

[0006] Preferably, the screening mechanism is a detachable plate that is detachably installed on the isolation mechanism, and the detachable plate has multiple through holes for screening fragments.

[0007] Preferably, the isolation mechanism includes an isolation plate, which is rotatably connected to the inner wall of the bucket installation, and the detachable plate is detachably installed on the isolation plate by means of plugging or snapping.

[0008] Preferably, the partition plate has a receiving cavity inside, and the two side walls of the partition plate are provided with insertion slots. The two side walls of the receiving cavity are provided with docking slots at their center. The two ends of the disassembly plate are provided with protrusions that are adapted to the docking slots. The installation is completed by inserting the protrusions into the docking slots and snapping the disassembly plate body into the insertion slots.

[0009] Preferably, it also includes multiple fixing bolts. The bottom surface of the docking slot is provided with a first positioning hole, and the two sides of the disassembly plate are provided with second positioning holes corresponding to the positions of the first positioning holes. The fixing bolts are used to insert into the corresponding first positioning holes and second positioning holes and lock them to fix the disassembly plate on the isolation plate.

[0010] Preferably, it also includes a locking bolt, a fixing bracket is fixedly provided above the inner wall of the mounting bucket, and a connecting sleeve adapted to the fixing bracket is provided on the top of the isolation plate. The locking bolt is used to pass through the connecting sleeve and the fixing bracket so that the isolation plate can be flipped and suspended inside the mounting bucket.

[0011] Preferably, it further includes an isolation bracket, which is disposed on the inner wall of the mounting bucket away from the fixed bracket, so as to abut against the end of the isolation plate away from the connecting sleeve, thereby restricting the flipping position of the isolation plate.

[0012] Preferably, the discharge mechanism includes:

[0013] The inclined bottom plate formed by the bottom of the mounting bucket; and

[0014] At least one discharge guide plate is fixed to and passes through the side wall of the mounting bucket. The discharge guide plate is smoothly connected to the inclined bottom plate, and together they form a channel for guiding and discharging the debris to the side.

[0015] The present invention achieves the following technical advantages over the prior art:

[0016] This utility model provides a material collection device for a mining loader. During the material collection process, the device achieves preliminary separation of stones and crushed materials. By forming a collection bin and a crushed material bin, it avoids mixing of stones and crushed materials, making subsequent operations more orderly. Simultaneously, a screening mechanism filters the stones and crushed materials, while a discharge mechanism promptly discharges the crushed materials, reducing the hopper cleaning pressure and improving the loader's working efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A schematic diagram of the structure of the material collection device for a mining loader provided by this utility model;

[0019] Figure 2 A schematic diagram of the internal assembly bracket of the mining loader material collection device provided by this utility model;

[0020] Figure 3 A schematic diagram showing the disassembly of the disassembly plate in the mining loader material collection device provided by this utility model.

[0021] In the diagram: 1. Install bucket; 2. Assemble bracket; 3. Fix bracket; 4. Discharge guide plate; 5. Isolation plate; 6. Isolation bracket; 7. Mounting screw hole; 8. Connecting sleeve; 9. Through hole; 10. Insert slot; 11. Docking slot; 12. First positioning hole; 13. Disassembly plate; 14. Second positioning hole. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] The purpose of this utility model is to provide a material collection device for mining loaders to solve the problems existing in the prior art. It effectively separates small stones during the material collection process, reduces residue in the hopper, improves work efficiency, reduces labor costs, and effectively improves the environment of the unloading site.

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] This utility model provides a material collection device for a mining loader, such as... Figures 1-3 As shown, the system includes a mounting bucket 1 and a mounting bracket 2 located behind the mounting bucket 1. The mounting bucket 1 contains an isolation mechanism, a screening mechanism, and a discharge mechanism. The isolation mechanism divides the inner cavity of the mounting bucket 1 into an upper collection bin and a lower crushing bin. The screening mechanism, mounted on the isolation mechanism, supports large stones and allows crushed material to pass through to the crushing bin. The discharge mechanism, connected to the crushing bin, discharges the collected crushed material from the mounting bucket 1. The collection device performs preliminary separation of stones and crushed material during the collection process. By forming the collection bin and the crushing bin, the mixing of stones and crushed material is avoided, making subsequent operations more orderly. Simultaneously, the screening mechanism filters the stones and crushed material, while the discharge mechanism promptly discharges the crushed material, reducing the bucket cleaning pressure and improving the loader's working efficiency.

[0026] In a preferred embodiment, the screening mechanism is a detachable plate 13 detachably mounted on the isolation mechanism. The detachable plate 13 has multiple through holes for screening the crushed material. The detachable plate 13 facilitates replacement and maintenance during use. When the detachable plate 13 becomes worn or damaged after prolonged use, it can be quickly disassembled and replaced with a new one, ensuring the stability of the screening effect. Furthermore, the multiple through holes effectively separate the crushed material from large stones according to size, improving the screening accuracy during the collection process.

[0027] In a preferred embodiment, the isolation mechanism includes an isolation plate 5, which is rotatably connected to the inner wall of the mounting bucket 1. A detachable plate 13 is detachably installed on the isolation plate 5 by plugging or snapping. The rotatable connection of the isolation plate 5 to the inner wall of the mounting bucket 1 provides operators with operational flexibility. For example, when performing certain special operations or when cleaning the internal structure, the isolation plate 5 can be flipped to facilitate observation, cleaning, and maintenance of the collection bin and the crushing bin. The detachable plate 13, detachably installed on the isolation plate 5 by plugging or snapping, further simplifies the disassembly and assembly process, shortens maintenance time, and improves the working efficiency of the equipment.

[0028] In a preferred embodiment, the partition plate 5 has an internal receiving cavity, and insertion slots 10 are formed on both side walls of the partition plate 5. A mating slot 11 is formed at the center of both side walls of the receiving cavity. The disassembly plate 13 has protrusions at both ends that mate with the mating slots 11. Installation is completed by inserting the protrusions into the mating slots 11 and then snapping the main body of the disassembly plate 13 into the insertion slots 10. This structure makes the installation between the disassembly plate 13 and the partition plate 5 more secure and precise. The way the insertion slots 10 and the mating slots 11 engage with the protrusions not only improves the stability of the disassembly plate 13 on the partition plate 5 but also ensures the accuracy of the installation position. During the operation of the loader, it prevents the disassembly plate 13 from loosening or shifting due to vibration or other factors, ensuring the normal operation of the screening function.

[0029] In a preferred embodiment, multiple fixing bolts are also included. A first positioning hole 12 is provided on the bottom surface of the mating slot 11, and second positioning holes 14 corresponding to the positions of the first positioning holes 12 are provided on both sides of the disassembly plate 13. The fixing bolts are inserted into the corresponding first positioning holes 12 and second positioning holes 14 and locked to fix the disassembly plate 13 to the isolation plate 5. The use of fixing bolts in conjunction with the first positioning holes 12 and second positioning holes 14 further enhances the stability of the connection between the disassembly plate 13 and the isolation plate 5. During the loader's material collection operation, the equipment is subjected to various vibrations and impacts. Locking the disassembly plate 13 on the isolation plate 5 prevents it from shaking, shifting, or even falling off, thereby extending the overall service life of the device and ensuring the long-term reliable operation of the screening mechanism.

[0030] In a preferred embodiment, a locking bolt is also included. A fixing bracket 3 is fixedly installed above the inner wall of the mounting bucket 1, and a connecting sleeve 8 adapted to the fixing bracket 3 is provided on the top of the partition plate 5. The locking bolt passes through the connecting sleeve 8 and the fixing bracket 3, so that the partition plate 5 can be foldably suspended inside the mounting bucket 1. This structure ensures that the partition plate 5 can be stably and foldably suspended inside the mounting bucket 1, while also being able to be flexibly folded when needed. The presence of the locking bolt ensures the reliability of the connection, resists various external forces during long-term operation of the equipment, maintains the installation position and foldable function of the partition plate 5, and ensures the continuous and stable operation of the device for separating aggregates and crushed materials.

[0031] In a preferred embodiment, the connecting sleeve 8 is provided with a through-hole 9, and the fixing bracket 3 is provided with a mounting screw hole 7 and a mounting through hole. The locking bolt passes through the mounting through hole and the through-hole 9 and is threaded into the mounting screw hole 7. This connection method makes the connection between the isolation plate 5 and the fixing bracket 3 tighter and more stable. The precise design of the mounting screw hole 7, the mounting through hole, and the through-hole 9, and their cooperation with the locking bolt, can better transmit various forces generated during equipment operation, prevent the isolation plate 5 from loosening or falling off, and ensure the stability and reliability of the reversible suspension structure of the isolation plate 5, providing a solid foundation for the normal operation of the entire device.

[0032] In a preferred embodiment, an isolation bracket 6 is further included. The isolation bracket 6 is disposed on the inner wall of the mounting bucket 1 away from the fixed bracket 3, and abuts against the end of the isolation plate 5 away from the connecting sleeve 8 to limit the flipping position of the isolation plate 5. The isolation bracket 6 effectively limits the flipping position of the isolation plate 5, thereby ensuring the isolation between the collection bin and the crushing bin while maintaining the volume of the crushing bin, and ensuring that the isolation plate 5 flips within the design-specified range. This avoids the isolation plate 5 from colliding with or being damaged by other components due to excessive flipping, or affecting the normal operation of the device, thus ensuring the safety and stability of the entire device under different operating conditions.

[0033] In a preferred embodiment, the discharging mechanism includes:

[0034] The inclined bottom plate formed by the bottom of the bucket 1 is installed; and

[0035] At least one discharge guide plate 4 is fixed to and passes through the side wall of the mounting bucket 1. The discharge guide plate 4 is smoothly connected to the inclined bottom plate, together forming a channel for guiding and discharging the crushed material to the side. The design of the inclined bottom plate and the discharge guide plate 4 in the discharge mechanism forms a smooth crushed material discharge channel. Through this structure, the crushed material can automatically flow along the inclined bottom plate to the discharge guide plate 4 under the action of gravity, and then be discharged to the outside of the mounting bucket 1 through the discharge guide plate 4. This process does not require an additional power unit, has high discharge efficiency, and can effectively prevent the accumulation of crushed material in the crushed material bin, further improving the efficiency of loading operations and the overall performance of the device.

[0036] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of ​​this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of ​​this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A material collection device for a mining loader, comprising a mounting bucket and an assembly bracket disposed behind the mounting bucket, characterized in that: The installation bucket is equipped with: An isolation mechanism that divides the inner cavity of the bucket assembly into an upper collection bin and a lower crushing bin; A screening mechanism, which is mounted on the isolation mechanism, is used to support large stones and allow crushed material to pass through to the crushing bin; as well as The material discharge mechanism is connected to the crushing bin and is used to discharge the crushed material collected in the crushing bin to the outside of the mounting bucket.

2. The mining loader material collection device according to claim 1, characterized in that: The screening mechanism is a detachable plate that is detachably installed on the isolation mechanism, and the detachable plate has multiple through holes for screening fragments.

3. The mining loader material collection device according to claim 2, characterized in that: The isolation mechanism includes an isolation plate, which is rotatably connected to the inner wall of the bucket installation area, and the detachable plate is detachably installed on the isolation plate by means of plugging or snapping.

4. The mining loader material collection device according to claim 3, characterized in that: The isolation plate has a receiving cavity inside, and the two side walls of the isolation plate are provided with insertion slots. The two side walls of the receiving cavity are provided with docking slots at the center. The two ends of the disassembly plate are provided with protrusions that are adapted to the docking slots. The installation is completed by inserting the protrusions into the docking slots and snapping the disassembly plate body into the insertion slots.

5. The mining loader material collection device according to claim 4, characterized in that: It also includes multiple fixing bolts. The bottom surface of the docking slot is provided with a first positioning hole. The two sides of the disassembly plate are provided with second positioning holes corresponding to the positions of the first positioning holes. The fixing bolts are used to insert into the corresponding first positioning holes and second positioning holes and lock them to fix the disassembly plate on the isolation plate.

6. The mining loader material collection device according to claim 5, characterized in that: It also includes locking bolts, a fixing bracket is fixedly provided on the upper part of the inner wall of the mounting bucket, and a connecting sleeve adapted to the fixing bracket is provided on the top of the isolation plate. The locking bolts are used to pass through the connecting sleeve and the fixing bracket so that the isolation plate can be flipped and suspended in the mounting bucket.

7. The mining loader material collection device according to claim 6, characterized in that: It also includes an isolation bracket, which is disposed on the inner wall of the mounting bucket away from the fixed bracket, so as to abut against the end of the isolation plate away from the connecting sleeve, thereby restricting the flipping position of the isolation plate.

8. The mining loader material collection device according to claim 1, characterized in that: The material discharge mechanism includes: The inclined bottom plate formed by the bottom of the mounting bucket; and At least one discharge guide plate is fixed to and passes through the side wall of the mounting bucket. The discharge guide plate is smoothly connected to the inclined bottom plate, and together they form a channel for guiding and discharging the debris to the side.

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