A multi-type wire support that can be transported

By designing a support that can transport multiple types of conductors, and utilizing the revolution of the turntable, the rotation of the wire wheel, and independent locking, in conjunction with a fully automatic wire stripping machine, the problems of poor consistency and low efficiency in conductor assembly operations are solved, enabling rapid switching and synchronous output of multiple types of conductors, and improving production efficiency.

CN224677491UActive Publication Date: 2026-08-25JIANGSU ZHIREN JINGXING NEW MATERIALS RES INST CO LTD
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Patent Information

Application Number
CN202521430011.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-09
Publication Date
2026-08-25
Estimated Expiration
2035-07-09

AI Technical Summary

Technical Problem

The existing wire assembly process suffers from poor consistency and low efficiency, especially in small-batch production. Furthermore, the existing wire reel supports cannot be adapted to automatic wire stripping equipment, making it impossible to quickly switch and transport multiple types of wires.

Method used

Design a support for transporting various types of conductors. By combining the revolution of the turntable with the rotation of the reel, along with independent locking and straightening devices, and using a fully automatic wire stripper as the power source, the reel can be quickly unloaded.

Benefits of technology

It improves the efficiency of mass production of conductors, enables rapid switching and synchronous output of multiple conductor types, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of electrical assembly operation especially relates to a can convey many type wire support for installing many kinds of wire wheel, support includes: symmetry support plate, pivot, carousel and wire wheel center pole, pivot fixed mounting is on symmetry support plate, carousel parallel and parallel setting has two groups, and all are through bearing and pivot rotation connection, and two sets of carousel independent operation, the disc surface of every carousel is fixed with wire wheel center pole along the even periphery, is used for rotating installation standard wire wheel, and further realizes wire wheel's rotation and carousel's revolution, compared with prior art, the utility model passes through the support through carousel revolution and wire wheel rotation, simultaneously loads many different types of wire, makes wire batch production efficiency improvement remarkable. Through to two sets of independent carousel accurate locking, realizes high -position wire wheel synchronous output wire, and linkage full -automatic wire stripping machine is used as power source.
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Description

Technical Field

[0001] This utility model relates to the field of electrical assembly operations, and in particular to a support for transporting multiple types of conductors. Background Technology

[0002] The current wire assembly process involves manual, floor-based operations where workers repeatedly select appropriate wire reels and cut wires to the required lengths. This method only meets the needs of small-batch production and suffers from poor consistency and low efficiency. To improve this situation, there is an urgent need to upgrade this manual operation to a streamlined, automated process. After introducing automatic wire stripping equipment, it was found that a suitable wire reel bracket is required, capable of supporting multiple types of wires. Research indicates that most existing wire reel brackets on the market are designed for manual operations or simply serve as tooling holders for wire reels, offering limited functionality and failing to enable rapid switching and transport of various wire types or to be linked with automatic wire stripping equipment. Therefore, this invention is introduced to adapt to automatic wire stripping equipment, thereby solving the wire unloading problem in wire assembly operations. Utility Model Content

[0003] The purpose of this utility model is to provide a support that can transport multiple types of conductors to meet the needs of batch assembly of conductors in the electrical operation of equipment, and to adapt to the existing semi-automatic production line for conductor manufacturing in the production area. The designed support uses the revolution of the turntable and the rotation of the wire wheel, the independent locking of the two turntables and the design of the straightener, and with the fully automatic wire stripping machine as the power source, to realize the rapid unloading of the wire wheel and improve production efficiency.

[0004] The technical solution to achieve the purpose of this utility model is as follows: a support for conveying multiple types of wires, used to install various wire reels; the support includes: a symmetrical support plate, a rotating shaft, a turntable, and a wire reel center rod; the rotating shaft is fixedly installed on the symmetrical support plate, and two sets of turntables are arranged in parallel, both of which are rotatably connected to the rotating shaft through bearings, and the two sets of turntables rotate independently; a wire reel center rod is uniformly fixed along the circumference on the surface of each turntable for rotating and installing standard wire reels, thereby realizing the rotation of the wire reels and the revolution of the turntables.

[0005] Furthermore, the support also includes a locking pin, a straightener bracket, and a straightener; the straightener bracket is fixedly installed on the side of the symmetrical support plate, and the locking pin and the straightener are both installed on the straightener bracket. The wire on the spool in the working position (i.e., the highest position) passes through the wire hole of the straightener and connects to the external fully automatic wire stripping machine, thereby ensuring that the wire exits the spool smoothly.

[0006] Furthermore, the edge of the turntable is provided with a wedge angle to cooperate with the locking pin and achieve fixed-point locking of the turntable.

[0007] Furthermore, the support also includes casters mounted on the lower surface of the symmetrical support plate for overall movement of the multi-type conductor support.

[0008] Furthermore, each turntable has five center rods for the thread pulleys.

[0009] Compared with the prior art, the significant advantages of this utility model are:

[0010] (1) The support designed in this utility model can simultaneously carry 10 different types of wires by rotating the turntable and rotating the wire wheel, which significantly improves the efficiency of mass production of wires.

[0011] (2) This utility model, through the design of two sets of independent locking and straightening devices for turntables, combined with a fully automatic wire stripping machine as the power source, realizes the synchronous output of wires from the highest position (working position) wire wheel, realizes the rapid unloading of wire wheels, and improves production efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of the multi-type conductor support of this utility model. Detailed Implementation

[0013] The terminology used in this utility model is for illustrative purposes only and is not intended to limit the scope of the utility model. The following description, in conjunction with the appendix, further clarifies this utility model. Figure 1 The present invention will now be described in detail with respect to some embodiments thereof.

[0014] A support for conveying multiple types of conductors, used to install various types of reels; the support includes: a symmetrical support plate 1, a rotating shaft 2, a turntable 3, a reel center rod 4, a locking pin 5, a straightener bracket 6, a straightener 7, and casters 8;

[0015] The rotating shaft 2 is fixedly installed on the symmetrical support plate 1. Two sets of turntables 3 are arranged in parallel and are rotatably connected to the rotating shaft 2 through bearings. The two sets of turntables 3 operate independently.

[0016] Each turntable 3 has a wedge on its edge, and the wedges are evenly distributed around the circumference. They are used to cooperate with the locking pin 5 to lock the turntable 3 at a fixed point, thereby ensuring that the single spool is in the highest position as the working position.

[0017] Five threaded rods are evenly threaded along the circumferential direction on the surface of each turntable 3 for mounting standard threaded wheels; and their dimensions are compatible with the dimensions of standard threaded wheel accessories.

[0018] There are two sets of locking pins 5, which are used to lock the two turntables 3 respectively; the locking pins 5 are fixedly installed on the straightener bracket 6, and the locking pins 5 are standard parts with the model number HGA90-103.

[0019] The straightener bracket 6 is fixedly installed on the symmetrical support plate 1 for installing the straightener 7 and also for bearing the locking pin installation;

[0020] The straightener 7 is a nine-wheel single-line type, model BORX-XJQ. The line on the line wheel in the working position (i.e., the highest position) passes through the line hole of the straightener and connects to the external fully automatic wire stripper, thereby ensuring that the line wheel outputs smoothly.

[0021] Four sets of casters 8 are provided on the lower surface of the symmetrical support plate 1 to facilitate the overall movement of the multi-type conductor support.

[0022] When designing turntable 3, we started with the standard thread wheel size (φ200~300mm) and weight (1~3kg), while also considering that the load capacity of a single turntable is 5 sets and there should be no interference, and determined the diameter of the turntable.

[0023] The length of the rotating shaft must be designed to ensure that the reel installed on turntable 3 can be freely replaced without interference.

[0024] The usage process of the multi-type conductor support disclosed in this utility model is as follows: drag the multi-type conductor support to the working position, adjust the two sets of wire wheels to be automatically stripped to the highest working position, and then lock the position of the two fixed turntables 3 by engaging the locking pin 5 with the wedge angle of the edge of the turntable 3; the wire in the wire wheel in the working position passes through the wire hole of the straightener and connects to the external fully automatic wire stripping machine, thereby ensuring that the wire exits the wire wheel smoothly and facilitating the subsequent wire stripping work.

[0025] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention without departing from the principles and spirit of the present invention.

Claims

1. A support for conveying multiple types of conductors, used for mounting various types of reels, characterized in that, The support includes: The system consists of a symmetrical support plate, a rotating shaft, a turntable, and a center rod for the thread reels. The rotating shaft is fixedly mounted on the symmetrical support plate. Two sets of turntables are arranged in parallel, each connected to the rotating shaft via bearings to achieve the revolution of the turntables. Center rods for the thread reels are evenly arranged circumferentially on the surface of each turntable to rotatably mount standard thread reels and achieve the rotation of the thread reels.

2. The multi-type conductor support according to claim 1, characterized in that, The two sets of turntables rotate independently.

3. The multi-type conductor support according to claim 1, characterized in that, The support also includes a locking pin, a straightener bracket, and a straightener; the straightener bracket is fixedly installed on the side of the symmetrical support plate, and the locking pin and the straightener are both installed on the straightener bracket. The wire on the wire wheel in the working position passes through the wire hole of the straightener and connects to the external fully automatic wire stripping machine to ensure that the wire wheel outputs smoothly; there are two sets of locking pins, which are used to lock the two turntables independently respectively.

4. The multi-type conductor support according to claim 2, characterized in that, Each turntable has evenly spaced wedges along its circumference to engage with locking pins and achieve fixed-point locking of the turntable.

5. The multi-type conductor support according to claim 1, characterized in that, The support also includes Foma casters, which are mounted on the lower surface of the symmetrical support plate for overall movement of the multi-type conductor support.

6. The multi-type conductor support according to claim 1, characterized in that, Five spool center rods are evenly distributed on each turntable.