AAC composite insulation board and production equipment thereof

By optimizing the production process of AAC composite insulation board's multi-layer structure and modified concrete board production equipment, the problems of high risk of interface peeling and low production efficiency of traditional insulation boards have been solved, achieving high-efficiency, wind-pressure resistant building insulation performance and production continuity.

CN224678903UActive Publication Date: 2026-08-25QINHUANGDAO FUHAIYUAN PREFABRICATED NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202521236137.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-17
Publication Date
2026-08-25
Estimated Expiration
2035-06-17

AI Technical Summary

Technical Problem

In existing building exterior wall insulation systems, the risk of interface peeling of the external insulation layer is high, the wind pressure and impact resistance are insufficient, the production efficiency is low, and it is difficult to achieve continuous factory production.

Method used

The three- or two-layer composite structure of AAC composite insulation board is adopted, and an integrated composite board is formed by adhesives and connectors. Combined with the dry mixing, water spraying and wet mixing process of modified concrete board production equipment, continuous production can be achieved.

Benefits of technology

It improves wind pressure resistance and peel strength, reduces the temperature difference at thermal bridge joints, enables efficient production of building exterior walls and beams and columns, and enhances production efficiency and durability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of building materials, it discloses AAC composite insulation board and production equipment thereof, and AAC composite insulation board is composed of three layers of composite structure of inside board, thermal insulation layer and outside board, or two layers of composite structure of thermal insulation layer and outside board. The utility model adopts AAC / modified concrete outer plate, EPS series thermal insulation layer and AAC inner plate multi-combination integrated structure, realizes the cooperation of heat preservation, bearing and sound insulation; the production equipment adopts dry mixing, centrifugal spraying wet mixing and variable speed conveying stirring three stages: after dry material is fully mixed by multistage paddle, the water spraying shaft centrifugal atomization is completed to finish the rapid wrapping of slurry, and then adjustable retention pipe depth wet mixing is carried out, and the production continuity, water-cement ratio precision and interfacial bond strength are remarkably improved.
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Description

Technical Field

[0001] This utility model relates to the field of building materials, and in particular to an AAC composite insulation board and its production equipment. Background Technology

[0002] Currently, most building exterior wall insulation systems employ a single-layer AAC substrate covered with EPS or rock wool boards. This system relies on on-site wet work, achieving its enclosure function through layer-by-layer application of adhesives, anchors, crack-resistant mortar, and finishing layers. However, it suffers from the following key drawbacks in engineering practice: Lack of structural integration: In traditional construction methods, the external insulation layer relies solely on adhesives and anchors to bear the load, which has a high risk of interface peeling, insufficient wind pressure and impact resistance, and makes it difficult to achieve coordinated load-bearing between insulation and structure. Production efficiency constraints: Traditional construction methods require on-site mixing and batching of materials, as well as multi-layer stacking, which are cumbersome processes and subject to environmental temperature and humidity constraints, making it impossible to achieve continuous factory production; while traditional mixing systems rely on stop-start batch operations, with obvious breaks in material conveying and molding cycle, which restricts the efficiency of large-scale production.

[0003] Although AAC composite insulation boards have advantages such as being lightweight, heat-insulating, and sound-insulating, the performance potential and economic benefits of existing technologies have not been fully realized due to the discreteness of structural design and the lack of continuity in production equipment. Utility Model Content

[0004] To overcome the shortcomings of the prior art, the present invention provides the following technical solution: An AAC composite insulation board comprises a three-layer composite structure consisting of an inner panel, an insulation layer, and an outer panel, or a two-layer composite structure consisting of an insulation layer and an outer panel. The layers are bonded together with adhesives and / or coupled with connectors to form an integrated composite insulation board. The outer panel is made of AAC board or modified concrete board; the inner panel is made of AAC board, forming four composite structures: outer panel AAC board + insulation layer + inner panel AAC board, for building exterior walls; outer panel modified concrete board + insulation layer + inner panel AAC board, for building exterior walls; outer panel AAC board + insulation layer, for beams and columns; and outer panel modified concrete board + insulation layer, for beams and columns.

[0005] Preferably, the insulation layer is one or more of expandable polystyrene EPS, graphite polystyrene GEPS, extruded polystyrene foam board XPS, SXPS, glass wool board, and rock wool board.

[0006] Preferably, the production equipment for the modified concrete slab includes a mixing device for mixing raw materials and a molding die for forming the slab. The mixing device includes a dry mixing chamber, a water spray chamber, a main drive motor, a discharge intermediate transfer chamber, a separation chamber, and a discharge mixing conveyor pipe, all fixed to the main support. A top cover is fixedly and sealed on the top of the dry mixing chamber, and the top cover is equipped with three inlets for adding cement, expandable polystyrene (EPS) particles, and additives into the dry mixing chamber, respectively. A dry mixing shaft is rotatably mounted on the top cover, coaxial with the dry mixing chamber. Multiple dry mixing rotating blades are fixedly mounted on the dry mixing shaft and equidistantly arranged along its axial direction. Each dry mixing rotating blade is fixedly equipped with a deflecting pin. Multiple deflecting plates are fixedly mounted on the inner wall of the dry mixing chamber, and the deflecting plates contact and engage with the deflecting pins, which are used to agitate the deflecting plates.

[0007] Preferably, the spray chamber and the dry mixing chamber are fixedly connected, and a rotating plate mounting plate bracket is fixedly installed on the inner wall of the spray chamber. A rotating plate mounting plate is rotatably installed on the rotating plate mounting plate bracket. Multiple driving rotating plates are fixedly installed in a circular equidistant array on the rotating plate mounting plate. A gap is provided between the circumferential edge of the rotating plate mounting plate and the inner wall of the spray chamber. The spray chamber and the separation chamber are fixedly connected. A discharge port is inclinedly provided at the bottom of the separation chamber. The bottom surfaces of the inner walls of the separation chamber and the discharge port are inclined. Multiple vibration motors are provided on the separation chamber. A conical body is coaxially fixedly provided on the inner wall of the separation chamber. A gap is provided between the bottom edge of the conical body and the interior of the separation chamber. Multiple scrapers are rotatably and slidably installed on the surface of the conical body.

[0008] Preferably, a water spray pipe shaft capable of driving the scraper to rotate is rotatably sealed at the axial position of the separation chamber. The top end of the water spray pipe shaft passes through the rotating deflector mounting plate bracket and is fixedly engaged with the rotating deflector mounting plate. Multiple nozzles are provided on the water spray pipe shaft. Multiple equidistant circular arrayed humidifying deflectors are slidably arranged on the inner wall of the water spray chamber. All humidifying deflectors are fixed on the humidifying deflector bracket, which is fixed on the water spray pipe shaft. The bottom end of the water spray pipe shaft extends to the bottom of the separation chamber for connection with a water pipe (the water pipe and the water spray pipe shaft are connected through a rotatable sealing joint).

[0009] Preferably, the intermediate discharge transfer chamber is connected to the interior of the separation chamber through the discharge port, and the discharge mixing and conveying pipe is connected to the interior of the intermediate discharge transfer chamber. The discharge mixing and conveying pipe is inclined, and a wet mixing rotating shaft is rotatably installed inside the discharge mixing and conveying pipe. Multiple wet mixing rotating blades are fixedly installed on the wet mixing rotating shaft. The wet mixing rotating blades are arranged in an equidistant array along the axial direction of the wet mixing rotating shaft. A wet mixing motor is fixedly installed on the outer surface of the discharge mixing and conveying pipe, and the output shaft of the wet mixing motor extends into the interior of the discharge mixing and conveying pipe and is fixed to the wet mixing rotating shaft.

[0010] Preferably, a first rotating shaft and a second rotating shaft are rotatably mounted on the main support. The top end of the first rotating shaft is connected to the part of the dry mixing shaft located outside the top cover via a first transmission belt. The output shaft of the main drive motor is fixedly engaged with the top end of the dry mixing shaft. The bottom end of the second rotating shaft is connected to the water spray pipe shaft via a fourth transmission belt.

[0011] Preferably, a star-shaped bracket is fixedly installed on the upper surface of the spray chamber, and a gear ring disk is rotatably installed on the inner side of the star-shaped bracket. The gear ring disk is rotatably engaged with the upper surface of the spray chamber. A central gear is rotatably mounted at the center position of the gear ring disk. The central gear is rotatably engaged with the center position of the star-shaped bracket. The central gear and the gear ring disk are driven by planetary gear meshing. The planetary gear is rotatably mounted on a friction disk. The friction disk is rotatably mounted on the inner side of the star-shaped bracket, and the central gear is rotatably engaged with the friction disk.

[0012] Preferably, a groove is provided on the star-shaped bracket along the axial direction of the spray chamber, and an electromagnet is slidably installed in the groove, with the electromagnet engaging with the friction disc through magnetic friction; wherein the bottom end of the first rotating shaft is connected to the central gear via a second transmission belt, and the top end of the second rotating shaft is connected to the gear ring disc via a third transmission belt.

[0013] Compared with the prior art, this utility model has the following beneficial effects: (1) This utility model adopts a four-combination mode, AAC / modified concrete outer panel + EPS series insulation core + AAC inner panel, or a two-layer beam and column mode, and can manufacture the outer wall panel and insulation beam sleeve by changing the mold on the same production line. The outer plate and the core layer are cast in one go, and the interface forms a double connection of mechanical lock and chemical bond. Compared with the traditional external heat preservation, its wind pressure resistance and peel strength are improved, and the temperature difference of the thermal bridge node of the beam and column node is reduced; (3) The present invention forms the outer plate, heat preservation core and inner plate in one go to form a composite section, which significantly improves the wind pressure resistance and impact resistance; (2) The present invention uses the dry mixing chamber-spraying chamber-discharge mixing and conveying pipe to connect the process, and uses multi-stage blades, baffles and centrifugal spraying to coat the dry material evenly and then directly enter the wet mixing section, avoiding the batch interruption caused by the traditional "dry mixing first and then stopping the machine to add water"; and with the bottom vibration and inclined conveying, the purpose of continuous production is achieved; (4) The present invention has variable speed wet mixing blades, and optimizes the uniformity of particle coating by adjusting the wet mixing time, which significantly improves the durability. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the three-layer composite structure of this utility model.

[0015] Figure 2 This is a cross-sectional view of the three-layer composite structure of this utility model.

[0016] Figure 3 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 4 This utility model Figure 3 Schematic diagram of the structure at point A in the middle.

[0018] Figure 5 This is a schematic diagram of the structure of the wet-mixing rotating blade of this utility model.

[0019] Figure 6 This is a schematic diagram of the internal structure of the dry-mixed interior of this utility model.

[0020] Figure 7 This utility model Figure 6 Schematic diagram of the structure at point B.

[0021] Figure 8 This is a schematic diagram of the star-shaped support structure of this utility model.

[0022] Figure 9 This is a schematic diagram of the internal structure of the spray chamber of this utility model.

[0023] In the diagram: 101-Discharge intermediate transfer chamber; 102-Discharge mixing conveyor pipe; 103-Wet mixing motor; 104-Separation chamber; 105-Discharge port; 106-Wet mixing rotating shaft; 107-Wet mixing rotating blade; 108-Water spray chamber; 109-Drive rotating baffle; 110-Rotating baffle mounting plate; 111-Rotating baffle mounting plate bracket; 112-Wetted baffle; 113-Wetted baffle bracket; 114-Main support; 115-Nozzle; 116-Water spray pipe shaft; 117-Scraper; 118-Conical body; 119-Dry mixing chamber; 120-Dry mixing shaft; 121-Dry mixing rotary blade; 122-Actuating pin; 123-Actuating plate; 124-Top cover; 125-Inlet; 126-Main drive motor; 127-First transmission belt; 128-First rotating shaft; 129-Second transmission belt; 130-Third transmission belt; 131-Second rotating shaft; 132-Fourth transmission belt; 133-Star bracket; 134-Electromagnet; 135-Friction disc; 136-Gear ring disc; 137-Planetary gear; 138-Center gear. Detailed Implementation

[0024] The following is in conjunction with the appendix Figure 1-9 The technical solution of this utility model will be further illustrated through specific implementation methods.

[0025] An AAC composite insulation board comprises a three-layer composite structure consisting of an inner panel, an insulation layer, and an outer panel, or a two-layer composite structure consisting of an insulation layer and an outer panel. The layers are bonded together with adhesives and / or coupled with connectors to form an integrated composite insulation board. The outer panel is made of AAC board or modified concrete board; the inner panel is made of AAC board, forming four composite structures: outer panel AAC board + insulation layer + inner panel AAC board, for building exterior walls; outer panel modified concrete board + insulation layer + inner panel AAC board, for building exterior walls; outer panel AAC board + insulation layer, for beams and columns; and outer panel modified concrete board + insulation layer, for beams and columns. The insulation layer is preferably one or more of expandable polystyrene (EPS), graphite polystyrene (GEPS), extruded polystyrene foam board (XPS), SXPS, glass wool board, and rock wool board.

[0026] This utility model provides an integrated composite insulation board with a multi-layer structure, which improves the problems of high wind resistance, insufficient wind pressure and impact resistance, and difficulty in achieving synergistic load-bearing of insulation and structure in traditional insulation board structures. Moreover, it can be customized according to specific construction needs, and the customized mixing, cutting and other processes can be completed in the factory. This standardized operation for construction projects results in high efficiency and significantly shortens the construction cycle.

[0027] In this invention, the modified concrete slab is a lightweight, thermally insulating, and sound-insulating composite material. Combining the strength of cement with the thermal insulation properties of expandable polystyrene (EPS), it possesses excellent structural strength and thermal insulation performance. The production equipment for the modified concrete slab includes a mixing device for homogenizing the raw materials and a molding die for forming the slab. The production process is as follows: Ingredients: Cement (ordinary Portland cement); Quartz sand; Expandable polystyrene (EPS) granules (50%-70% of total volume); Water-cement ratio: 0.3-0.5; Additives (water-reducing agent, binder, waterproofing agent); Mixing with a mixing device: For dry mixing, put cement, quartz sand, expandable polystyrene EPS granules, and additives (powder) into the mixing device and mix until uniform; for wet mixing, add water and liquid additives and continue mixing to form a uniform slurry. Molding and surface treatment: Pour the mixture into the molding mold and gently vibrate to remove air bubbles; lay the mesh cloth and apply about 2mm of waterproof mortar to the surface; Curing: After standing for 15-30 hours (above 20℃), demold to avoid deformation; cover with a damp cloth or spray with water to maintain humidity for 20-30 days.

[0028] To address the issues of traditional mixing systems relying on stop-and-start batch operations, resulting in significant breakpoints in material conveying and forming cycles, thus hindering large-scale efficiency, this invention provides a mixing device comprising a dry mixing chamber 119, a water spray chamber 108, a main drive motor 126, a discharge intermediate transfer chamber 101, a separation chamber 104, and a discharge mixing conveyor pipe 102, all fixed to a main support 114. The dry mixing chamber 119 is fitted with a top cover 124, which has three inlets 125 for feeding materials into the dry mixing chamber 119. 9. Cement, expandable polystyrene (EPS) granules, and additives are added inside. A dry mixing shaft 120 is rotatably mounted on the top cover 124. The dry mixing shaft 120 is coaxially arranged with the dry mixing chamber 119. Multiple dry mixing rotating blades 121 are fixedly mounted on the dry mixing shaft 120 and are equidistantly arranged along the axial direction of the dry mixing shaft 120. Each dry mixing rotating blade 121 is fixedly equipped with a toggle pin 122. Multiple toggle plates 123 are fixedly mounted on the inner wall of the dry mixing chamber 119. The toggle plates 123 are in contact with the toggle pins 122, and the toggle pins 122 are used to swing the toggle plates 123. The spray chamber 108 is fixedly connected to the dry mixing chamber 119, and a rotating plate mounting bracket 111 is fixedly installed on the inner wall of the spray chamber 108. A rotating plate mounting plate 110 is rotatably installed on the rotating plate mounting bracket 111. Multiple driving rotating plates 109 are fixedly installed in a circular equidistant array on the rotating plate mounting plate 110. A gap is provided between the circumferential edge of the rotating plate mounting plate 110 and the inner wall of the spray chamber 108. The spray chamber 108 is fixedly connected to the separation chamber 104. A discharge port 105 is inclinedly provided at the bottom of the separation chamber 104. The bottom surfaces of the inner walls of the separation chamber 104 and the discharge port 105 are inclined. Multiple vibration motors are provided on the separation chamber 104. A conical body 118 is coaxially fixedly provided on the inner wall of the separation chamber 104. A gap is provided between the bottom edge of the conical body 118 and the interior of the separation chamber 104. Multiple scrapers 117 are rotatably and slidably installed on the surface of the conical body 118. A water spray pipe shaft 116, capable of rotating the scraper 117, is rotary sealed at the axial position of the separation chamber 104. The top end of the water spray pipe shaft 116 passes through the rotating deflector mounting plate bracket 111 and is fixedly engaged with the rotating deflector mounting plate 110. Multiple nozzles 115 are provided on the water spray pipe shaft 116. Multiple equidistant circular arrayed humidifying deflectors 112 are slidably arranged on the inner wall of the water spray chamber 108. All humidifying deflectors 112 are fixed on the humidifying deflector bracket 113, which is fixed on the water spray pipe shaft 116. The bottom end of the water spray pipe shaft 116 extends to the bottom of the separation chamber 104 for connection with a water pipe (the water pipe and the water spray pipe shaft 116 are connected through a rotatable sealing joint).The intermediate discharge transfer chamber 101 is connected to the interior of the separation chamber 104 through the discharge port 105. The discharge mixing and conveying pipe 102 is connected to the interior of the intermediate discharge transfer chamber 101. The discharge mixing and conveying pipe 102 is inclined. A wet mixing rotating shaft 106 is rotatably installed inside the discharge mixing and conveying pipe 102. Multiple wet mixing rotating blades 107 are fixedly installed on the wet mixing rotating shaft 106. The wet mixing rotating blades 107 are arranged in an equidistant array along the axial direction of the wet mixing rotating shaft 106. A wet mixing motor 103 is fixedly installed on the outer surface of the discharge mixing and conveying pipe 102. The output shaft of the wet mixing motor 103 extends into the interior of the discharge mixing and conveying pipe 102 and is fixed to the wet mixing rotating shaft 106. The main support 114 is also rotatably mounted with a first rotating shaft 128 and a second rotating shaft 131. The top end of the first rotating shaft 128 is connected to the part of the dry mixing shaft 120 located outside the top cover 124 via a first transmission belt 127. The output shaft of the main drive motor 126 is fixedly engaged with the top end of the dry mixing shaft 120. The bottom end of the second rotating shaft 131 is connected to the water spray pipe shaft 116 via a fourth transmission belt 132. A star-shaped bracket 133 is fixedly installed on the upper surface of the spray chamber 108. A gear ring disk 136 is rotatably installed on the inner side of the star-shaped bracket 133. The gear ring disk 136 is rotatably engaged with the upper surface of the spray chamber 108. A central gear 138 is rotatably mounted at the center of the gear ring disk 136. The central gear 138 is rotatably engaged with the center of the star-shaped bracket 133. The central gear 138 and the gear ring disk 136 are driven by a planetary gear 137. The planetary gear 137 is rotatably mounted on a friction disk 135. The friction disk 135 is rotatably mounted on the inner side of the star-shaped bracket 133, and the central gear 138 is rotatably engaged with the friction disk 135. A sliding groove is provided on the star-shaped bracket 133 along the axial direction of the spray chamber 108. An electromagnet 134 is slidably installed in the sliding groove, and the electromagnet 134 is in magnetic friction engagement with the friction disc 135. The bottom end of the first rotating shaft 128 is connected to the central gear 138 through the second transmission belt 129, and the top end of the second rotating shaft 131 is connected to the gear ring disc 136 through the third transmission belt 130.

[0029] The working principle of the mixing device in the AAC composite insulation board production equipment disclosed in this utility model is as follows: Cement, expandable polystyrene EPS particles, and additives (powder) are fed into the dry mixing chamber 119 in proportion through the feed port 125. Then, the pneumatic main drive motor 126 drives the dry mixing rotary blade 121 to rotate through the dry mixing shaft 120. The rotation of the dry mixing rotary blade 121 will stir and mix the cement, expandable polystyrene EPS particles, and additives (powder) inside the dry mixing chamber 119. During this process, the dry mixing rotary blade 121 will drive the mixture (cement, expandable polystyrene EPS particles, and additives (powder)) to move upward locally, and then fall back under the action of gravity. The whole mixture rotates and mixes inside the dry mixing chamber 119 (the cement, expandable polystyrene EPS particles, and additives (powder) at the bottom of the dry mixing chamber 119 are not mixed and need to be discharged last as waste, depending on the shape of the bottom of the dry mixing chamber 119). The rotation of the dry-mix rotary blade 121 causes the actuating plate 123 to swing through the actuating pin 122, which in turn causes the actuating plate 123 to move the cement, expandable polystyrene EPS particles, and additives (powder) locally, increasing their downward fluidity.

[0030] Each mixing session lasts no less than 5 minutes. Once mixing is complete (due to the multiple dry mixing rotary blades 121, and the different heights of each dry mixing rotary blade 121 inside the dry mixing chamber 119, the dry mixing rotary blades 121 at different heights mix the cement, expandable polystyrene EPS particles, and additives (powder) at the corresponding positions), when the mixture is fed into the spray chamber 108 from the dry mixing chamber 119 (vibration motors are installed at the bottom of the dry mixing chamber 119 and at the connection between the dry mixing chamber 119 and the spray chamber 108 to increase the fluidity of the mixture), cement, expandable polystyrene EPS particles, and additives (powder) can be continuously poured into the dry mixing chamber 119 to achieve continuous mixing), the electromagnet 134 is activated. The electromagnet 134 generates magnetic force, which magnetically attracts the friction disk 135, increasing the friction between the electromagnet 134 and the friction disk 135. Since the electromagnet 134 slides on the star-shaped support 133, the electromagnet 134 restricts the rotation of the friction disk 135. Furthermore, when the output shaft of the main drive motor 126 drives the dry mixing shaft 120 to rotate, the dry mixing shaft 120 also drives the first rotating shaft 128 to rotate via the first transmission belt 127. The first rotating shaft 128 drives the central gear 138 to rotate via the second transmission belt 129. The central gear 138 drives the planetary gear 137 to rotate on its own axis and revolve around the sun. (When the electromagnet 134 is not activated, there is a sliding fit between the electromagnet 134 and the friction disk 135, with only a small frictional force. At this time, the friction disk 135 is in a free rotation state. Therefore, the revolution of the planetary gear 137 will be applied to the friction disk 135. Since the gear ring disk 136 is the load end, when the electromagnet 134 is not activated, the power of the central gear 138 drives the friction disk 135 to rotate, but does not drive the gear ring disk 136 to rotate (the force that drives the gear ring disk 136 to rotate is greater than the sliding frictional force between the friction disk 135 and the electromagnet 134 (when not activated)). The planetary gear 137 drives the gear ring disk 136 to rotate. The rotation of the second shaft 131 is driven to rotate via the third transmission belt 130. The second shaft 131 then drives the water spray pipe shaft 116 to rotate via the fourth transmission belt 132 (the water spray pipe shaft 116 needs to be connected to a water pipe and supply water and liquid additives to its interior, and the water pressure is adjustable). The rotation of the water spray pipe shaft 116 will drive the scraper 117 to rotate (the scraper 117 is fixed on the water spray pipe shaft 116). The water spray pipe shaft 116 will also drive the drive on the rotating dial mounting plate 110 to rotate. The rotating deflector 109 and the wetted deflector 112 on the wetted deflector bracket 113 cause the rotating deflector 109 to rotate, which in turn causes the mixture falling into the spray chamber 108 to rotate. Therefore, the mixture (mixed cement, expandable polystyrene EPS granules, and additives (powder)) will move along the rotating deflector 109 towards the inner wall of the spray chamber 108 under the action of centrifugal force, and then fall downward into the wetted deflector 112. The wetted deflector 112 will also cause the mixture to continue to rotate.Simultaneously, water and liquid additives inside the spray pipe shaft 116 are sprayed onto the rotating mixture through the nozzle 115, ensuring thorough mixing of the mixture with water and liquid additives, resulting in a wet mixture. Under gravity, the mixture falls into the separation chamber 104. A portion that falls onto the cone 118 is scraped off by the scraper 117 and slides along the bottom of the separation chamber 104 and the discharge port 105 into the intermediate discharge transfer chamber 101 (where the vibrating motor increases fluidity). The mixture is then discharged into the discharge mixing and conveying pipe 102. The wet mixing motor 103 is then activated, and its output shaft drives the wet mixing rotating shaft 106 to rotate. All the wet mixing rotating blades 107 on the wet mixing rotating shaft 106 rotate (the wet mixing rotating blades 107 locally drive the mixing...). The material moves upward, but cannot resist the force of gravity, so the mixture generally flows downward. Its main function is to slow the downward flow of the mixture, ensuring that the mixture remains in the discharge mixing conveyor pipe 102 for at least five minutes. This specific time can be adjusted by controlling the output shaft speed of the wet mixing motor 103. The wet mixing motor 103 controls the rotation speed of the wet mixing rotary blade 107, thereby controlling the downward flow speed of the mixture: an increase in the speed of the wet mixing rotary blade 107 increases the resistance to the mixture, thus increasing the mixing time, and vice versa. The wet mixing rotary blade 107 continues to mix the wet-mixed mixture, while simultaneously, under the influence of gravity, it slides down the discharge mixing conveyor pipe 102 to the designated position. It should be noted that the length of the discharge mixing conveyor pipe 102 is not its actual length.

Claims

1. An AAC composite insulation board, characterized in that, It consists of a three-layer composite structure of an inner panel, an insulation layer, and an outer panel, or a two-layer composite structure of an insulation layer and an outer panel. The layers are bonded together with adhesives and / or coupled with connectors to form an integrated composite insulation board. The outer panel is made of AAC board or modified concrete board; the inner panel is made of AAC board, forming four composite structures: outer panel AAC board + insulation layer + inner panel AAC board; outer panel modified concrete board + insulation layer + inner panel AAC board; outer panel AAC board + insulation layer; outer panel modified concrete board + insulation layer.

2. A production equipment for producing the AAC composite insulation board as described in claim 1, characterized in that, The production equipment includes a mixing device for mixing raw materials and a molding die for forming the sheet. The mixing device includes a dry mixing chamber (119), a water spray chamber (108), a main drive motor (126), a discharge intermediate transfer chamber (101), a separation chamber (104), and a discharge mixing and conveying pipe (102) fixed on the main support (114). The top of the dry mixing chamber (119) is fixedly sealed with a top cover (124). The top cover (124) is equipped with three inlets (125). The three inlets (125) are used to add cement, expandable polystyrene EPS particles, and additives to the dry mixing chamber (119), respectively. A dry mixing shaft (120) is rotatably mounted on the top cover (124). The dry mixing shaft (120) is coaxially arranged with the dry mixing chamber (119). Multiple dry mixing rotary blades (121) are fixedly mounted on the dry mixing shaft (120) and are equidistantly arranged along the axial direction of the dry mixing shaft (120). Each dry mixing rotary blade (121) is fixedly equipped with a deflecting pin (122). Multiple deflecting plates (123) are fixedly mounted on the inner wall of the dry mixing chamber (119). The deflecting plates (123) are in contact with the deflecting pins (122). The deflecting pins (122) are used to swing the deflecting plates (123).

3. The production equipment according to claim 2, characterized in that: The water spray chamber (108) and the dry mixing chamber (119) are fixedly connected. A rotating dial plate mounting bracket (111) is fixedly installed on the inner wall of the water spray chamber (108). A rotating dial plate mounting plate (110) is rotatably installed on the rotating dial plate mounting bracket (111). Multiple driving rotating dial plates (109) are fixedly installed in a circular equidistant array on the rotating dial plate mounting plate (110). A gap is provided between the circumferential edge of the rotating dial plate mounting plate (110) and the inner wall of the water spray chamber (108). The water spray chamber (108) and the separation chamber (104) are fixedly connected. The bottom of the separation chamber (104) is inclined with a discharge port (105). The bottom surfaces of the inner walls of the separation chamber (104) and the discharge port (105) are inclined. Multiple vibration motors are installed on the separation chamber (104). A conical body (118) is coaxially fixed on the inner wall of the separation chamber (104). The bottom edge of the conical body (118) is separated from the interior of the separation chamber (104). Multiple scrapers (117) are installed on the surface of the conical body (118) in a rotating and sliding manner.

4. The production equipment according to claim 3, characterized in that: The separation chamber (104) is rotatably sealed with a water spray pipe shaft (116) that can drive the scraper (117) to rotate. The top end of the water spray pipe shaft (116) passes through the rotating deflector mounting plate bracket (111) and is fixedly engaged with the rotating deflector mounting plate (110). Multiple nozzles (115) are provided on the water spray pipe shaft (116). Multiple equidistant circular array humidifying deflectors (112) are slidably arranged on the inner wall of the water spray chamber (108). All the humidifying deflectors (112) are fixed on the humidifying deflector bracket (113). The humidifying deflector bracket (113) is fixed on the water spray pipe shaft (116). The bottom end of the water spray pipe shaft (116) extends to the bottom of the separation chamber (104) for connection with the water pipe.

5. The production equipment according to claim 4, characterized in that: The intermediate discharge transfer chamber (101) is connected to the interior of the separation chamber (104) through the discharge port (105). The discharge mixing and conveying pipe (102) is connected to the interior of the intermediate discharge transfer chamber (101). The discharge mixing and conveying pipe (102) is inclined. A wet mixing rotating shaft (106) is rotatably installed inside the discharge mixing and conveying pipe (102). Multiple wet mixing rotating blades (107) are fixedly installed on the wet mixing rotating shaft (106). The wet mixing rotating blades (107) are arranged in an equidistant array along the axial direction of the wet mixing rotating shaft (106). A wet mixing motor (103) is fixedly installed on the outer surface of the discharge mixing and conveying pipe (102). The output shaft of the wet mixing motor (103) extends into the interior of the discharge mixing and conveying pipe (102) and is fixed to the wet mixing rotating shaft (106).

6. The production equipment according to claim 5, characterized in that: The main support (114) is also rotatably mounted with a first rotating shaft (128) and a second rotating shaft (131). The top end of the first rotating shaft (128) is connected to the part of the dry mixing shaft (120) located outside the top cover (124) via a first transmission belt (127). The output shaft of the main drive motor (126) is fixedly engaged with the top end of the dry mixing shaft (120). The bottom end of the second rotating shaft (131) is connected to the water spray pipe shaft (116) via a fourth transmission belt (132).

7. The production equipment according to claim 6, characterized in that: A star-shaped bracket (133) is fixedly installed on the upper surface of the spray chamber (108). A gear ring disk (136) is rotatably installed inside the star-shaped bracket (133). The gear ring disk (136) is rotatably engaged with the upper surface of the spray chamber (108). A central gear (138) is rotatably mounted at the center position of the gear ring disk (136). The central gear (138) is rotatably engaged with the center position of the star-shaped bracket (133). The central gear (138) and the gear ring disk (136) are meshed and driven by a planetary gear (137). The planetary gear (137) is rotatably mounted on a friction disk (135). The friction disk (135) is rotatably mounted inside the star-shaped bracket (133), and the central gear (138) is rotatably engaged with the friction disk (135).

8. The production equipment according to claim 7, characterized in that: A sliding groove is provided on the star-shaped bracket (133) along the axial direction of the spray chamber (108), and an electromagnet (134) is slidably installed in the sliding groove. The electromagnet (134) and the friction disc (135) are magnetically frictionally engaged. The bottom end of the first rotating shaft (128) is connected to the central gear (138) through the second transmission belt (129), and the top end of the second rotating shaft (131) is connected to the gear ring disc (136) through the third transmission belt (130).