Tunnel construction support device
By designing auxiliary reinforcement and cleaning mechanisms for tunnel construction support devices, the problem of loosening of support devices under long-term stress or external force was solved, enabling convenient readjustment and cleaning, and improving the support effect and efficiency of tunnel construction.
Patent Information
- Application Number
- CN202522380655.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-11-10
AI Technical Summary
Existing tunnel construction support devices are prone to loosening when subjected to prolonged stress or external forces, resulting in reduced support effectiveness and making it difficult to easily readjust and reinforce them.
A tunnel construction support device was designed, which includes an auxiliary reinforcement support mechanism. The main support plate is re-tightened through a rotating adjustment component and a tightening component. Combined with a cleaning mechanism, the support device can be easily cleaned and maintained.
It improves the convenience of auxiliary support and reinforcement of the inner top of the tunnel during tunnel construction, ensures the stability of the support effect, and facilitates readjustment and cleaning, thereby improving construction efficiency.
Smart Images

Figure CN224679527U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of support devices, specifically relating to a tunnel construction support device. Background Technology
[0002] A tunnel is an engineering structure buried in the strata of the earth. It is a form of human utilization of underground space. During tunnel construction, the internal surface needs to be supported. This is usually done by installing support devices inside the tunnel. The existing support devices are equipment installed inside the tunnel to support the construction site. Existing support devices, when used for tunnel construction, directly press the top support main plate against the inner top surface of the tunnel. Therefore, during the support process, after the bottom lifting cylinder fully tightens the support main plate, if the tunnel top is subjected to prolonged stress or external force, causing the support to loosen, it is not convenient to readjust and reinforce the support. This reduces the support effect on the inner top of the tunnel and affects the convenience of the support device for auxiliary support and reinforcement of the inner top during tunnel construction. To address this issue, this utility model proposes a tunnel construction support device. Utility Model Content
[0003] The purpose of this utility model is to provide a tunnel construction support device to solve the problem mentioned in the background art that when the support device is lifted up inside the tunnel, after the lifting cylinder fully drives the support main plate to tighten, the support may loosen due to prolonged stress or external force at the top of the tunnel. In this case, it is not convenient to readjust and reinforce the support, thus reducing the support effect on the top of the tunnel.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a tunnel construction support device, comprising a base, an internal limiting main frame of the base, side supports welded to both sides of the limiting main frame, a support main plate welded and fixed to the top of the side supports and the limiting main frame, side electric cylinders fixedly installed on both sides of the base, side support plates fixedly installed at the ends of the side electric cylinders by bolts, an auxiliary reinforcement support mechanism provided on the surface of the support main plate, the auxiliary reinforcement support mechanism including an auxiliary support component provided on the upper surface of the support main plate, a rotation adjustment component provided at the connection between the support main plate and the limiting main frame and the side supports, and a tightening component provided at the end of the rotation adjustment component; The end of the side electric cylinder is provided with a cleaning mechanism on the side of the base. The cleaning mechanism includes a mounting component provided on the side of the base, and the outer surface of the mounting component is provided with a cleaning component on the surface of the side electric cylinder.
[0005] Preferably, two lifting electric cylinders are fixedly installed between the bottom end of the limiting main frame and the inner bottom end of the base. A support plate is welded to the end surface of the limiting main frame and extends to the upper surface of the base. The top end of the support plate is fixed to the lower surface of the side bracket by welding.
[0006] Preferably, the auxiliary support assembly includes two auxiliary support top plates disposed on the upper surface of the support main plate, and auxiliary support side plates are installed at both ends of the auxiliary support top plates by means of pins.
[0007] Preferably, the rotation adjustment assembly includes an adjustment groove formed between the support main plate and the limiting main frame and the side support, the adjustment groove is internally threaded with an adjustment bolt, and the outer surface of the adjustment bolt is threaded with a lock nut.
[0008] Preferably, the clamping assembly includes a limiting groove formed at the top of the adjusting groove, a top frame is limited inside the limiting groove, and the top of the top frame is fixed to the inner surface of the auxiliary support top plate and the auxiliary support side plate by welding, and the top of the adjusting bolt is connected to the inside of the top frame by a bearing.
[0009] Preferably, the mounting assembly includes an external threaded ring welded and fixed to the side of the base, and the telescopic end of the side electric cylinder passes through the interior of the external threaded ring.
[0010] Preferably, the cleaning component includes an internal threaded ring threaded to the outer surface of an external threaded ring, and a scraper ring integrally provided on the inner surface of the end of the internal threaded ring. The inner surface of the scraper ring contacts the surface of the telescopic end of the side electric cylinder, and engagement grooves are provided on both sides of the surface of the internal threaded ring.
[0011] Compared with the prior art, the beneficial effects of this utility model are: By designing an auxiliary reinforcement support mechanism, when the support device falls off due to prolonged support or external force at the top and becomes loose, and the lifting electric cylinder cannot rise again, the adjusting bolt is rotated to move the top frame inside the limiting groove, and the auxiliary support top plate is lifted up to make tight contact again. At the same time, the same operation is performed to adjust the auxiliary support side plate to make tight contact with the inner surface of the tunnel, which facilitates further auxiliary adjustment for compaction support. The auxiliary support is more convenient, improving the convenience of auxiliary support reinforcement of the inner top of the support device during tunnel construction. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a partial cross-sectional view of the base, limiting main frame, and side support of this utility model. Figure 3 This utility model Figure 1Enlarged structural diagram of section A; Figure 4 This utility model Figure 1 Enlarged structural diagram of section B; Figure 5 This utility model Figure 2 Enlarged structural diagram of section C; In the diagram: 101, base; 102, limiting main frame; 103, side support; 104, support main board; 1041, auxiliary support top plate; 1042, limiting groove; 1043, top frame; 1044, adjusting bolt; 1045, locking nut; 1046, adjusting groove; 1047, auxiliary support side plate; 105, side electric cylinder; 1051, internal threaded ring; 1052, scraper ring; 1053, engagement groove; 1054, external threaded ring; 106, side support plate; 107, support plate; 108, lifting electric cylinder. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figures 1 to 5 This utility model provides a technical solution: a tunnel construction support device, including a base 101, an internal limiting main frame 102 of the base 101, side supports 103 welded to both sides of the limiting main frame 102, a support main plate 104 welded and fixed to the top of the side supports 103 and the limiting main frame 102, side electric cylinders 105 fixedly installed on both sides of the base 101, a side support plate 106 fixedly installed at the end of the side electric cylinder 105 by bolts, two lifting electric cylinders 108 fixedly installed between the bottom end of the limiting main frame 102 and the bottom end of the base 101, a support plate 107 welded to the end surface of the limiting main frame 102 and extending to the upper surface of the base 101, and the top end of the support plate 107 fixedly welded to the lower surface of the side supports 103; The surface of the support main board 104 is provided with an auxiliary reinforcement support mechanism. The auxiliary reinforcement support mechanism includes an auxiliary support component provided on the upper surface of the support main board 104. Rotation adjustment components are provided at the connection points of the support main board 104 with the limiting main frame 102 and the side support 103. The end of the rotation adjustment component is provided with a tightening component. When the support device is used to support the top of the tunnel, the auxiliary reinforcement support mechanism can reinforce and tighten it again.
[0015] In order to facilitate further reinforcement of the top using the auxiliary support assembly, in this embodiment, preferably, the auxiliary support assembly includes two auxiliary support top plates 1041 disposed on the upper surface of the support main plate 104. Both ends of the auxiliary support top plates 1041 are equipped with auxiliary support side plates 1047 via pins. When the support main plate 104 drives the auxiliary support top plates 1041 and auxiliary support side plates 1047 for support treatment, the auxiliary support top plates 1041 and auxiliary support side plates 1047 can be adjusted and reinforced again.
[0016] In order to facilitate the adjustment, tightening and reinforcement of the top frame 1043 by means of the rotating adjustment assembly, in this embodiment, preferably, the rotating adjustment assembly includes an adjustment groove 1046 formed between the support main plate 104 and the limiting main frame 102 and the side support 103. The internal thread of the adjustment groove 1046 is connected to an adjustment bolt 1044, and the external thread of the adjustment bolt 1044 is connected to a locking nut 1045. The adjustment bolt 1044 can be rotated for adjustment, and the locking nut 1045 can be rotated for reinforcement after adjustment.
[0017] To facilitate the readjustment and reinforcement of the auxiliary support top plate 1041 and auxiliary support side plate 1047 via the tightening assembly, in this embodiment, preferably, the tightening assembly includes a limiting groove 1042 formed at the top of the adjusting groove 1046. A top frame 1043 is limited inside the limiting groove 1042, and the top of the top frame 1043 is fixed to the inner surfaces of the auxiliary support top plate 1041 and the auxiliary support side plate 1047 by welding. The top of the adjusting bolt 1044 is connected to the inside of the top frame 1043 by a bearing, which can drive the top frame 1043 to move in the limiting groove 1042 when the adjusting bolt 1044 is rotated, thereby facilitating the tightening and reinforcement of the auxiliary support top plate 1041 and auxiliary support side plate 1047.
[0018] A cleaning mechanism is provided at the end of the side electric cylinder 105 on the side of the base 101. The cleaning mechanism includes a mounting component on the side of the base 101. The outer surface of the mounting component is provided with a cleaning component on the surface of the side electric cylinder 105. When dirt or concrete is attached to the surface of the telescopic end of the side electric cylinder 105 during support treatment, the cleaning mechanism can scrape and clean the dirt on the outer surface of the side electric cylinder 105 during telescopic adjustment.
[0019] In order to facilitate the installation and cleaning of the scraper ring 1052 by means of the mounting component, in this embodiment, preferably, the mounting component includes an external threaded ring 1054 welded and fixed to the side of the base 101, and the telescopic end of the side electric cylinder 105 passes through the interior of the external threaded ring 1054, so that the internal threaded ring 1051 can be rotated to install the scraper ring 1052 for use through the external threaded ring 1054.
[0020] To facilitate the cleaning of objects adhering to the surface of the telescopic end of the side electric cylinder 105 during telescopic adjustment, in this embodiment, preferably, the cleaning component includes an inner threaded ring 1051 threaded to the outer surface of the outer threaded ring 1054. A scraper ring 1052 is integrally provided on the inner surface of the end of the inner threaded ring 1051. The inner surface of the scraper ring 1052 contacts the telescopic end surface of the side electric cylinder 105. Engaging grooves 1053 are provided on both sides of the surface of the inner threaded ring 1051. A wrench can be engaged inside the engagement grooves 1053 to thread the inner threaded ring 1051 inside the outer threaded ring 1054. During telescopic adjustment, the telescopic end of the side electric cylinder 105 contacts the inner surface of the scraper ring 1052 for scraping and cleaning, which is not easily obstructed by dirt or concrete.
[0021] In this utility model, both the side electric cylinder 105 and the lifting electric cylinder 108 are electrically connected to the external power distribution box via wires. The control of the movement of the side electric cylinder 105 and the lifting electric cylinder 108 by the power distribution box is existing technology and will not be described in detail.
[0022] The working principle and usage process of this utility model: Before use, this tunnel construction support device is first placed at the construction position inside the tunnel by the bottom of the base 101. The two lifting electric cylinders 108 are moved simultaneously to drive the limiting main frame 102 and the side support 103 to move upward until the support main plate 104 drives the auxiliary support top plate 1041 and the auxiliary support side plate 1047 to contact the inner surface of the tunnel for support treatment. Then, the side electric cylinder 105 moves to drive the side support plate 106 to move laterally until it is pressed against the side of the tunnel, thereby facilitating the support device to support the inside of the tunnel under construction. Then, when the support device falls off due to long-term support and external force at the top, and the contact is not tight, and the lifting electric cylinder 108 cannot rise again, the wrench can be engaged at the bottom of the adjusting bolt 1044 to drive the adjusting bolt 1044 to rotate. When the adjusting bolt 1044 is rotated, the top frame 1043 moves inside the limiting groove 1042, and the auxiliary support top plate 1041 is lifted up to make tight contact again. At the same time, the same operation is used to adjust the auxiliary support side plate 1047 to make tight contact with the inner surface of the tunnel, which facilitates the auxiliary adjustment for tight support. The auxiliary support is more convenient, and the convenience of the support device for internal top auxiliary support reinforcement during tunnel construction is improved. Finally, when the side electric cylinder 105 drives the side support plate 106 to support the inner side of the tunnel, and when the telescopic end of the side electric cylinder 105 exposes the external surface with dirt attached, the dirt attached to the surface can be scraped off and cleaned by the inner surface of the scraper ring 1052 when the telescopic end of the side electric cylinder 105 moves back to its original position. This makes cleaning more convenient, less prone to damage during repositioning, and less likely to damage the side electric cylinder 105. In addition, the friction generated during scraping is small, which is less likely to damage or obstruct the telescopic end, thus improving the convenience of cleaning the telescopic end of the side electric cylinder 105 during the construction and support of the support device inside the tunnel.
[0023] Although embodiments of the present invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tunnel construction support device, comprising a base (101), wherein an internal limiting main frame (102) is provided within the base (101), side supports (103) are welded to both sides of the limiting main frame (102), and a support main plate (104) is welded and fixed to the top of the side supports (103) and the limiting main frame (102), and side electric cylinders (105) are fixedly installed on both sides of the base (101), and a side support plate (106) is fixedly installed at the end of the side electric cylinder (105) by bolts, characterized in that: The surface of the support main board (104) is provided with an auxiliary reinforcement support mechanism. The auxiliary reinforcement support mechanism includes an auxiliary support component provided on the upper surface of the support main board (104). Rotation adjustment components are provided at the connection points of the support main board (104) with the limiting main frame (102) and the side support (103). A tightening component is provided at the end of the rotation adjustment component. The end of the side electric cylinder (105) is provided with a cleaning mechanism on the side of the base (101). The cleaning mechanism includes a mounting component provided on the side of the base (101). The outer surface of the mounting component is provided with a cleaning component on the surface of the side electric cylinder (105).
2. The tunnel construction support device according to claim 1, characterized in that: Two lifting electric cylinders (108) are fixedly installed between the bottom end of the limiting main frame (102) and the bottom end of the base (101). A support plate (107) is welded to the end surface of the limiting main frame (102) and extends to the upper surface of the base (101). The top end of the support plate (107) is fixed to the lower surface of the side bracket (103) by welding.
3. The tunnel construction support device according to claim 1, characterized in that: The auxiliary support assembly includes two auxiliary support top plates (1041) disposed on the upper surface of the support main plate (104), and auxiliary support side plates (1047) are installed at both ends of the auxiliary support top plates (1041) by means of pins.
4. A tunnel construction support device according to claim 3, characterized in that: The rotation adjustment assembly includes an adjustment groove (1046) formed between the support main plate (104) and the limiting main frame (102) and the side support (103). An adjustment bolt (1044) is threaded inside the adjustment groove (1046), and a lock nut (1045) is threaded on the outer surface of the adjustment bolt (1044).
5. A tunnel construction support device according to claim 4, characterized in that: The clamping assembly includes a limiting groove (1042) opened at the top of the adjusting groove (1046). The limiting groove (1042) has a top frame (1043) inside it. The top of the top frame (1043) is fixed to the inner surface of the auxiliary support top plate (1041) and the auxiliary support side plate (1047) by welding. The top of the adjusting bolt (1044) is connected to the inside of the top frame (1043) by bearing.
6. A tunnel construction support device according to claim 1, characterized in that: The mounting assembly includes an external threaded ring (1054) welded and fixed to the side of the base (101), and the telescopic end of the side electric cylinder (105) passes through the interior of the external threaded ring (1054).
7. A tunnel construction support device according to claim 6, characterized in that: The cleaning assembly includes an internal threaded ring (1051) threaded to the outer surface of an external threaded ring (1054). A scraper ring (1052) is integrally provided on the inner surface of the end of the internal threaded ring (1051). The inner surface of the scraper ring (1052) is in contact with the telescopic end surface of the side electric cylinder (105). Engaging grooves (1053) are provided on both sides of the surface of the internal threaded ring (1051).