A bottle cultivation edible mushroom upper cover device

Abstract

The utility model relates to the technical field of edible mushroom cultivation, put forward a kind of bottle cultivation edible mushroom upper cover device, including bottom plate, the top of bottom plate is provided with workbench, the top of workbench is provided with mechanical upper cover device, the side of bottom plate is provided with transmission device. In the utility model, the mutual cooperation between the installation plate, motor and driving gear and other components in transmission device, the stable transmission of transmission belt is realized, to ensure the smooth movement of mushroom bottle on production line, motor drives driving gear rotation, the meshing effect of driving gear and driven gear, and the design that the number of teeth of driving gear is less than the number of teeth of driven gear, effectively reduce the speed of transmission belt, the linear array setting of multiple auxiliary shafts and vice sleeve, further enhance the stability and load capacity of transmission belt, so that the whole transmission process is more reliable, through the above technical scheme, solve the problem that the mushroom bottle cannot be effectively transmitted and stably capped in the prior art.

Description

Technical Field

[0001] This utility model relates to the field of edible fungi cultivation technology, specifically to a bottle-grown edible fungi capping device. Background Technology

[0002] In the bottle cultivation of edible fungi, the capping device plays a crucial role. Traditional capping methods often rely on manual operation, which is not only inefficient but also makes it difficult to ensure the consistent quality of the caps on each bottle.

[0003] According to the published design of a bottle-grown edible fungus capping device (publication number: CN108551978A), it includes an inclined cap conveying slide. An elastic pressure plate is located on the upper side of the discharge end of the cap conveying slide to press down the upper surface of the cap when it protrudes from the lower end of the slide, preventing it from falling. A bottle conveyor belt for conveying cultivation bottles is located below the cap conveying slide. As the cultivation bottles pass under the discharge end of the cap conveying slide with the bottle conveyor belt, the caps are disengaged from the elastic pressure plate and move forward together. A pressure roller is located in front of the discharge end of the cap conveying slide to press the caps on the cultivation bottles tightly. This bottle-grown edible fungus capping device mechanizes the capping operation, is easy to use, greatly improves work efficiency, saves time and labor, and reduces labor intensity.

[0004] The aforementioned application achieves mechanized capping of cultivation bottles through the cooperation of a cap conveyor chute and a bottle conveyor belt. However, this device may cause the bottles to shake due to unstable transport, affecting the quality of the capping. Therefore, we propose a sewing machine for a safety airbag bag. Utility Model Content

[0005] This utility model proposes a bottle-grown edible fungus capping device, which solves the problem in related technologies that cannot effectively transport and stably cap the fungus bottles.

[0006] The technical solution of this utility model is as follows: This utility model relates to a bottle-grown edible fungus capping device, comprising a base plate, a workbench on the top of the base plate, a mechanical capping device on the top of the workbench, and a conveying device on the side of the base plate.

[0007] The transmission device includes a mounting plate fixedly connected to the side of the workbench. A motor is fixedly connected to the top of the mounting plate, and a drive gear is fixedly connected to the output shaft of the motor. A main shaft is rotatably connected through the side of the workbench, and a main sleeve is fixedly connected to the circumferential surface of the main shaft. A driven gear is fixedly connected to one end of the main shaft. A secondary shaft is rotatably connected through the side of the workbench, and a secondary sleeve is provided on the circumferential surface of the secondary shaft. A transmission belt is provided on the circumferential surface of the secondary sleeve. The main shaft and the secondary shaft are connected by transmission belt. A protective cover is fixedly connected to the side of the workbench.

[0008] Optionally, a mushroom bottle fixing plate is fixedly connected to the circumferential surface of the conveyor belt, and an oil drip port is provided on the top of the protective cover. The purpose of the oil drip port is to fix the mushroom bottles on the conveyor belt and to drip oil to maintain and lubricate the gears.

[0009] Optionally, the driving gear and the driven gear mesh with each other, and the driving gear has fewer teeth than the driven gear. Its function is to reduce the number of teeth of the driving gear relative to the driven gear to achieve a speed reduction function, thereby ensuring that the conveyor belt stably transports the mushroom bottles and avoids the mushroom bottles falling or being damaged due to excessive speed.

[0010] Optionally, the number of auxiliary shafts and auxiliary sleeves is set to several and arranged linearly along the inner wall of the workbench. The driving gear and driven gear are located inside the protective cover. The function of the linear array arrangement of multiple auxiliary shafts and auxiliary sleeves is to enhance the stability and load-bearing capacity of the conveyor belt and ensure the stability of the culture bottles during the transmission process.

[0011] Optionally, a wiping device is provided on the side of the workbench. The wiping device includes a rotating shaft that passes through and is rotatably connected to the side of the workbench. One end of the rotating shaft is fixedly connected to a pulley, and a second pulley is fixedly connected to the circumferential surface of the motor output shaft. The circumferential surface of the second pulley is provided with a transmission belt, and the second pulley and the first pulley are connected by the transmission belt. A brush sleeve is fixedly connected to the circumferential surface of the rotating shaft, and a waste bin is fixedly connected to the bottom of the workbench. Its function is to remove impurities and residues from the conveyor belt. The impurities and residues wiped off fall into the waste bin for easy collection and cleaning, maintaining a clean working environment.

[0012] Optionally, a limiting sleeve is fixedly connected to the inner side of the worktable. The inner wall of the limiting sleeve is rotatably connected to the circumferential surface of the rotating shaft. Its function is to limit and support the rotating shaft, ensure the stability and reliability of the rotating shaft during rotation, and prevent it from deviating or shaking, thus affecting the wiping effect.

[0013] Optionally, the circumferential surface of the brush sleeve abuts against the circumferential surface of the conveyor belt. The brush sleeve is located above the waste bin. Its function is to contact the conveyor belt to wipe and clean impurities and residues on the surface of the conveyor belt, and finally fall into the waste bin.

[0014] Optionally, the side cross-section of the workbench is set in a U-shape, and a slag removal port is provided on the side of the workbench. Its function is to facilitate the staff to open the slag removal port regularly to clean the impurities and residues in the waste bin and keep the wiping device running continuously and effectively.

[0015] The working principle and beneficial effects of this utility model are as follows: 1. In this utility model, the stable transmission of the conveyor belt is achieved through the cooperation between the mounting plate, motor and drive gear in the transmission device, thereby ensuring the smooth movement of the mushroom bottles on the production line. The motor drives the drive gear to rotate, and the meshing of the drive gear and driven gear, as well as the design that the number of teeth of the drive gear is less than that of the driven gear, effectively reduce the speed of the conveyor belt. The linear array of multiple secondary shafts and secondary sleeves further enhances the stability and load-bearing capacity of the conveyor belt, making the entire transmission process more reliable.

[0016] 2. In this utility model, the effective removal of impurities and residues on the conveyor belt is achieved through the cooperation of components such as the rotating shaft, pulley one, and pulley two in the wiping device. The motor drives pulley two to rotate, which in turn drives pulley one and the rotating shaft to rotate synchronously through the transmission belt. This, in turn, drives the brush sleeve to rotate. The contact between the brush sleeve and the conveyor belt wipes and cleans the impurities and residues on the surface of the conveyor belt, which finally fall into the waste bin. This improves the cleanliness of the production line and also helps to maintain a clean working environment. Attached Figure Description

[0017] The preferred embodiments will be described below in a clear and easy-to-understand manner, in conjunction with the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages and implementation methods of this utility model.

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional side view structural schematic diagram of the present invention; Figure 3 This is a three-dimensional partial structural schematic diagram of the present invention; Figure 4 This is a three-dimensional enlarged structural schematic diagram of the transmission device of this utility model; Figure 5 This is a three-dimensional enlarged structural schematic diagram of the wiping device of this utility model.

[0019] In the diagram: 1. Base plate; 2. Workbench; 3. Mechanical cover device; 4. Transmission device; 401. Mounting plate; 402. Motor; 403. Drive gear; 404. Main shaft; 405. Main sleeve; 406. Driven gear; 407. Secondary shaft; 408. Secondary sleeve; 409. Conveyor belt; 410. Protective cover; 5. Bottle fixing plate; 6. Oil drip nozzle; 7. Wiping device; 701. Rotating shaft; 702. Pulley 1; 703. Pulley 2; 704. Transmission belt; 705. Brush sleeve; 706. Waste bin; 8. Limit sleeve; 9. Arrival sensor. Detailed Implementation

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the specific implementation methods of this utility model will be described below with reference to the accompanying drawings. Obviously, the drawings described below are merely some embodiments of this utility model. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort.

[0021] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0022] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0024] Example 1 Reference Figures 1-5 The first embodiment of this utility model proposes a bottle-grown edible fungus capping device, including a base plate 1, a workbench 2 on the top of the base plate 1, a mechanical capping device 3 on the top of the workbench 2, and a conveying device 4 on the side of the base plate 1.

[0025] The transmission device 4 includes a mounting plate 401, which is fixedly connected to the side of the workbench 2. A motor 402 is fixedly connected to the top of the mounting plate 401. A drive gear 403 is fixedly connected to the output shaft of the motor 402. A main shaft 404 is rotatably connected through the side of the workbench 2. A main sleeve 405 is fixedly connected to the circumferential surface of the main shaft 404. A driven gear 406 is fixedly connected to one end of the main shaft 404. A secondary shaft 407 is rotatably connected through the side of the workbench 2. A secondary sleeve 408 is provided on the circumferential surface of the secondary shaft 407. A transmission belt 409 is provided on the circumferential surface of the secondary sleeve 408. The main shaft 404 and the secondary shaft 407 are connected by transmission belt 409. A protective cover 410 is fixedly connected to the side of the workbench 2.

[0026] The circumferential surface of the conveyor belt 409 is fixedly connected to the mushroom bottle fixing plate 5, and the top of the protective cover 410 is provided with an oil drip port 6. Its function is to fix the mushroom bottles on the conveyor belt 409, and the oil drip port 6 is used to drip oil to maintain and lubricate the gears.

[0027] The driving gear 403 and the driven gear 406 mesh with each other. The driving gear 403 has fewer teeth than the driven gear 406. Its function is to reduce the number of teeth of the driving gear 403 relative to the driven gear 406 to achieve a speed reduction function, thereby ensuring that the conveyor belt stably transports the mushroom bottles and avoids the mushroom bottles falling or being damaged due to excessive speed.

[0028] Several secondary rotating shafts 407 and secondary sleeves 408 are arranged in a linear array along the inner wall of the workbench 2. The drive gear 403 and driven gear 406 are located inside the protective cover 410. Their function is to enhance the stability and load-bearing capacity of the conveyor belt 409 by the linear array of multiple secondary rotating shafts 407 and secondary sleeves 408, and to ensure the stability of the culture bottles during the transmission process.

[0029] In this embodiment, the motor 402 starts, driving the drive gear 403 to rotate. The drive gear 403 meshes with the driven gear 406. Since the number of teeth in the drive gear 403 is less than the number of teeth in the driven gear 406, the rotational speed of the driven gear 406 is lower than that of the drive gear 403, thus achieving a speed reduction function. The driven gear 406 drives the main shaft 404 to rotate, and the main sleeve 405 on the main shaft 404 rotates accordingly. This, in turn, drives the auxiliary shaft 407 and the auxiliary sleeve 408 to rotate via the conveyor belt 409, forming a continuous motion of the conveyor belt 409. The mushroom bottle fixing plate 5 on the conveyor belt 409 is used to fix the mushroom bottles. As the conveyor belt 409 moves, the mushroom bottles are stably transported to the designated position. Upon arrival, the sensor 9 receives a signal and transmits the signal to control the mechanical capping device 3 to cap the mushroom bottles. The oil dripping port 6 periodically drips lubricating oil onto the gears of the conveyor device 4 to maintain and lubricate the gears, reduce wear, and extend their service life. The protective cover 410 not only protects transmission components such as gears and prevents external debris from entering and affecting normal operation, but also plays a role in safety protection.

[0030] Example 2 Reference Figures 1-5 This is the second embodiment of the present invention, which differs from the first embodiment in that: a wiping device 7 is provided on the side of the workbench 2. The wiping device 7 includes a rotating shaft 701, which passes through and is rotatably connected to the side of the workbench 2. One end of the rotating shaft 701 is fixedly connected to a pulley 702. A second pulley 703 is fixedly connected to the circumferential surface of the output shaft of the motor 402. A transmission belt 704 is provided on the circumferential surface of the second pulley 703. The second pulley 703 and the first pulley 702 are connected by transmission belt 704. A brush sleeve 705 is fixedly connected to the circumferential surface of the rotating shaft 701. A waste bin 706 is fixedly connected to the bottom of the workbench 2. Its function is to remove impurities and residues from the conveyor belt 409. The impurities and residues wiped off fall into the waste bin 706 for easy collection and cleaning, maintaining a clean working environment.

[0031] The inner side of the workbench 2 is fixedly connected to a limiting sleeve 8. The inner wall of the limiting sleeve 8 is rotatably connected to the circumferential surface of the rotating shaft 701. Its function is to limit and support the rotating shaft 701, ensure the stability and reliability of the rotating shaft 701 during rotation, and prevent it from deviating or shaking, which would affect the wiping effect.

[0032] The circumferential surface of the brush sleeve 705 abuts against the circumferential surface of the conveyor belt 409. The brush sleeve 705 is located above the waste bin 706. Its function is to make contact between the brush sleeve 705 and the conveyor belt 409 to wipe and clean the impurities and residues on the surface of the conveyor belt 409, and finally fall into the waste bin 706.

[0033] The side cross-section of the workbench 2 is U-shaped, and a slag removal port is provided on the side of the workbench 2. Its function is to facilitate the staff to open the slag removal port regularly to clean the impurities and residues in the waste bin 706 and keep the wiping device 7 running continuously and effectively.

[0034] Compared to Embodiment 1, in this further embodiment, after the motor 402 starts, it not only drives the transmission device 4 to operate, but also drives the pulley 702 and the rotating shaft 701 to rotate via the pulley 703 and the transmission belt 704. The brush sleeve 705 on the rotating shaft 701 rotates accordingly, contacting the circumferential surface of the transmission belt 409 to wipe and clean impurities and residues on the surface of the transmission belt 409. The wiped-off impurities and residues fall into the waste bin 706 under gravity for easy collection and cleaning. The limiting sleeve 8 ensures the stability and reliability of the rotating shaft 701 during rotation, preventing it from shifting or shaking and affecting the wiping effect. When impurities and residues accumulate to a certain level in the waste bin 706, workers can clean them by opening the slag removal port, ensuring the continuous and effective operation of the wiping device 7.

[0035] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A bottle-grown edible fungus capping device, characterized in that, Includes a base plate (1), a workbench (2) is provided on the top of the base plate (1), a mechanical cover device (3) is provided on the top of the workbench (2), and a transmission device (4) is provided on the side of the base plate (1). The transmission device (4) includes a mounting plate (401), which is fixedly connected to the side of the workbench (2). A motor (402) is fixedly connected to the top of the mounting plate (401). A drive gear (403) is fixedly connected to the output shaft of the motor (402). A main shaft (404) is rotatably connected through the side of the workbench (2). A main sleeve (405) is fixedly connected to the circumferential surface of the main shaft (404). (404) One end is fixedly connected to a driven gear (406), and a secondary rotating shaft (407) is rotatably connected through the side of the worktable (2). A secondary sleeve (408) is provided on the circumferential surface of the secondary rotating shaft (407), and a transmission belt (409) is provided on the circumferential surface of the secondary sleeve (408). The main rotating shaft (404) and the secondary rotating shaft (407) are connected by transmission through the transmission belt (409). A protective cover (410) is fixedly connected to the side of the worktable (2).

2. The bottle-grown edible fungus capping device according to claim 1, characterized in that, The circumferential surface of the conveyor belt (409) is fixedly connected to the mushroom bottle fixing plate (5), the top of the protective cover (410) is provided with an oil dripping port (6), and the top of the workbench (2) is provided with an arrival sensor (9).

3. The bottle-grown edible fungus capping device according to claim 2, characterized in that, The driving gear (403) meshes with the driven gear (406), and the number of teeth of the driving gear (403) is less than the number of teeth of the driven gear (406).

4. The bottle-grown edible fungus capping device according to claim 3, characterized in that, The number of the secondary rotating shaft (407) and the secondary sleeve (408) is set to several, and they are arranged linearly along the inner wall of the worktable (2). The driving gear (403) and the driven gear (406) are located inside the protective cover (410).

5. The bottle-grown edible fungus capping device according to claim 4, characterized in that, The side of the workbench (2) is provided with a wiping device (7). The wiping device (7) includes a rotating shaft (701). The rotating shaft (701) passes through and is rotatably connected to the side of the workbench (2). One end of the rotating shaft (701) is fixedly connected to a pulley (702). The circumferential surface of the output shaft of the motor (402) is fixedly connected to a pulley (703). The circumferential surface of the pulley (703) is provided with a transmission belt (704). The pulley (703) and the pulley (702) are connected by transmission belt (704). The circumferential surface of the rotating shaft (701) is fixedly connected to a brush sleeve (705). The bottom of the workbench (2) is fixedly connected to a waste bin (706).

6. The bottle-grown edible fungus capping device according to claim 5, characterized in that, The inner side of the workbench (2) is fixedly connected to a limiting sleeve (8), and the inner wall of the limiting sleeve (8) is rotatably connected to the circumferential surface of the rotating shaft (701).

7. A bottle-grown edible fungus capping device according to claim 6, characterized in that, The circumferential surface of the brush sleeve (705) abuts against the circumferential surface of the conveyor belt (409), and the brush sleeve (705) is located above the waste bin (706).

8. The bottle-grown edible fungus capping device according to claim 7, characterized in that, The side section of the workbench (2) is set in a U-shape, and a slag removal port is opened on the side of the workbench (2).

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