A high-efficiency production equipment for polyetheramine modified epoxy resin coatings

CN224700050UActive Publication Date: 2026-09-01CHANGZHOU HUALING NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202522171696.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-14
Publication Date
2026-09-01
Estimated Expiration
2035-10-14

AI Technical Summary

Technical Problem

[0003]本申请的目的是提供一种聚醚胺改性环氧树脂涂料高效生产设备,具备解决传统单向搅拌的混合不均问题,并结合智能调控提升生产效率的特点

Benefits of technology

该一种聚醚胺改性环氧树脂涂料高效生产设备,通过设置转动杆、螺旋搅拌叶、转动筒、C型转动架和搅拌杆,实现双向剪切混合,提升涂料混合均匀性。工作过程中,正反电机带动主锥齿轮转动,主锥齿轮同时啮合驱动第一从锥齿轮和第二从锥齿轮反向转动,进而使转动杆与转动筒形成反向旋转:转动杆带动螺旋搅拌叶顺时针转动,推动物料向上翻腾;转动筒带动C型转动架及搅拌杆逆时针转动,对物料形成反向剪切。双向搅拌产生的对流与剪切作用,可有效打破高粘度原料的团聚状态,解决传统单向搅拌的混合不均问题,确保聚醚胺改性环氧树脂与其他成分充分融合,提升涂料力学性能稳定性;通过设置红外传感器、透明耐磨板和外部控制器,实现混合状态实时监测与动态调控,降低能耗并缩短生产周期。工作过程中,红外传感器透过透明耐磨板对罐内物料进行非接触式检测,实时获取反映混合均匀度的光学数据;外部控制器接收检测数据后,根据预设阈值调节正反电机的输出转速:当物料混合不均时,提高转速增强剪切力度;当物料达到均匀状态时,降低转速维持稳定。这种动态调节模式避免了传统固定转速设备的无效能耗,同时减少了过度搅拌导致的生产时间浪费,实现高效低耗生产。

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Abstract

This application relates to a high-efficiency production equipment for polyetheramine-modified epoxy resin coatings, belonging to the technical field of coating production equipment, which includes a mixing tank. This application achieves bidirectional shear mixing by setting up a rotating rod, spiral stirring blades, a rotating cylinder, a C-shaped rotating frame, and a stirring rod, thereby improving the uniformity of coating mixing. During operation, a forward and reverse motor drives the main bevel gear to rotate, and the main bevel gear simultaneously meshes to drive the first and second driven bevel gears to rotate in opposite directions, thus causing the rotating rod and rotating cylinder to rotate in opposite directions: the rotating rod drives the spiral stirring blades to rotate clockwise, pushing the material upwards; the rotating cylinder drives the C-shaped rotating frame and stirring rod to rotate counterclockwise, creating reverse shear on the material. The convection and shearing effects generated by bidirectional mixing can effectively break the agglomeration of high-viscosity raw materials, solving the problem of uneven mixing in traditional unidirectional mixing, and ensuring that the polyetheramine-modified epoxy resin is fully integrated with other components.
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Description

Technical Field

[0001] This application relates to the field of coating production equipment technology, and in particular to a high-efficiency production equipment for polyetheramine modified epoxy resin coatings. Background Technology

[0002] In recent years, solvent-free reinforced coatings have seen a continuous increase in demand in the construction, automotive, and shipbuilding industries due to their low VOC emissions and environmental friendliness. Among them, polyetheramine-modified epoxy resin high-toughness coatings have become a research hotspot due to their excellent mechanical properties. However, existing coating production equipment faces significant technical bottlenecks in preparing such solvent-free coatings: traditional stirring mechanisms mostly adopt a unidirectional stirring mode, which easily leads to local agglomeration and uneven dispersion when mixing high-viscosity raw materials, directly affecting the stability of the coating's mechanical properties; at the same time, the equipment lacks the ability to monitor the material mixing state in real time, and the motor speed is mostly set at a fixed value, unable to be dynamically adjusted according to parameters such as material viscosity and mixing uniformity, resulting in energy waste and extended production cycles, making it difficult to meet the needs of efficient and low-consumption industrial production. Therefore, there is an urgent need for a specialized equipment that can achieve uniform mixing through structural optimization and improve production efficiency through intelligent control. To this end, a high-efficiency production equipment for polyetheramine-modified epoxy resin coatings is provided. Utility Model Content

[0003] The purpose of this application is to provide a high-efficiency production equipment for polyetheramine modified epoxy resin coatings, which solves the problem of uneven mixing caused by traditional unidirectional stirring and improves production efficiency by combining intelligent control.

[0004] This application provides a high-efficiency production equipment for polyetheramine-modified epoxy resin coatings, employing the following technical solution: It includes a mixing tank, with a motor housing fixedly connected to the upper surface of the mixing tank. Inside the motor housing are fixed forward and reverse motors and a C-shaped base, with the C-shaped base positioned at the right end of the forward and reverse motors. The output end of the forward and reverse motors is rotatably connected to the inside of the C-shaped base and fixedly connected to a main bevel gear. The upper and lower ends of the right side of the main bevel gear are meshed with a first driven bevel gear and a second driven bevel gear. A rotating rod is fixedly connected inside the first driven bevel gear, with its upper end rotatably connected to the upper surface inside the C-shaped base. A rotating cylinder is fixedly connected to the lower end of the second driven bevel gear. The rotating cylinder is rotatably connected to the lower surface of the C-shaped base. The rotating rod is rotatably connected to the inside of the mixing tank through the upper surface of the mixing tank. The lower end of the rotating rod passes through the second bevel gear and the rotating cylinder and is rotatably connected to the inside of the mixing tank. A spiral stirring blade is fixedly connected to the lower end surface of the rotating rod. C-shaped rotating frames are fixedly connected to both sides of the lower end surface of the rotating cylinder. Stirring rods are fixedly connected to the two sets of C-shaped rotating frames near the spiral stirring blades. Mounting holes are opened inside both sides of the mixing tank. Infrared sensors are fixedly connected inside the mounting holes. A transparent wear-resistant plate is fixedly connected to the mounting holes near the inside of the mixing tank. The infrared sensors and the forward and reverse motors are electrically connected to an external controller. The output speed of the forward and reverse motors is adjusted according to the detection data of the infrared sensors. By adopting the above technical solution, and by setting up forward and reverse motors, a main bevel gear, a first driven bevel gear, a second driven bevel gear, a rotating rod, a rotating cylinder, a spiral stirring blade, a C-shaped rotating frame, a stirring rod, an infrared sensor, a transparent wear-resistant plate, and an external controller, several beneficial effects are achieved: the forward and reverse motors drive the rotating rod and rotating cylinder to rotate in opposite directions via the bevel gear set, so that the spiral stirring blade and the stirring rod form a bidirectional shearing action, solving the problem of uneven mixing in traditional unidirectional stirring and improving the uniformity of coating mixing; the infrared sensor monitors the material status in real time through the transparent wear-resistant plate, and the external controller adjusts the speed of the forward and reverse motors accordingly to achieve dynamic adaptation, reduce energy waste, shorten the production cycle, and meet the high-efficiency production requirements of solvent-free high-viscosity coatings.

[0005] Preferably, the upper end of the mixing tank is fixedly connected to a feed inlet, the lower end of the mixing tank is fixedly connected to a discharge outlet, and a solenoid valve is provided on the surface of the discharge outlet.

[0006] By adopting the above technical solution, and by setting up an inlet, an outlet, and a solenoid valve, the material entering and leaving the mixing tank becomes more convenient and controllable: the inlet facilitates the centralized input of raw materials, and the outlet, in conjunction with the solenoid valve, can precisely control the timing and speed of finished product discharge, reduce manual operation, adapt to automated production processes, and improve production continuity.

[0007] Preferably, a connecting cap is rotatably connected to the lower surface of the rotating rod, and the lower ends of the two sets of C-shaped rotating frames are fixedly connected to the left and right sides of the connecting cap.

[0008] By adopting the above technical solution and setting a connecting cap to connect the rotating rod to two sets of C-shaped rotating frames, the structural stability of the stirring component is enhanced: the radial swaying when the rotating rod and the rotating cylinder rotate in opposite directions is limited, the collision or abnormal gap between the spiral stirring blade and the stirring rod due to swaying is avoided, the service life of the equipment is extended, and the stirring effect is ensured to be stable.

[0009] Preferably, the spiral stirring blades and stirring rods are made of stainless steel and their surfaces are coated with a polytetrafluoroethylene wear-resistant layer.

[0010] By adopting the above technical solution, the spiral stirring blade and stirring rod are made of stainless steel and coated with a polytetrafluoroethylene wear-resistant layer, which brings multiple advantages: the stainless steel material ensures the strength of the components and can withstand the stirring resistance of high viscosity materials; the polytetrafluoroethylene wear-resistant layer reduces paint adhesion, reduces cleaning difficulty, and at the same time improves the wear resistance of the components, avoiding the impact of wear on the stirring effect due to long-term use, and adapts to the chemical properties of the paint, preventing the material from contaminating the paint.

[0011] Preferably, a mechanical seal is provided at the rotational connection between the rotating cylinder and the upper surface of the mixing tank.

[0012] By adopting the above technical solution and installing a mechanical seal at the rotating connection between the rotating cylinder and the upper surface of the mixing tank, the sealing performance of the equipment is effectively enhanced: preventing the material inside the mixing tank from leaking through the rotation gap, avoiding raw material waste and environmental pollution, while preventing external impurities from entering the tank and contaminating the coating, thus ensuring product quality.

[0013] Preferably, the transparent wear-resistant plate is made of quartz glass, and its edge is sealed to the inner wall of the mounting hole with sealant.

[0014] By adopting the above technical solution, the transparent wear-resistant plate is made of quartz glass and the edges are sealed with sealant, which has significant benefits: quartz glass has good light transmittance, does not affect the detection accuracy of infrared sensors, and is wear-resistant and resistant to paint corrosion, extending the service life of sensors; the sealant ensures that there is no material leakage at the mounting hole, while preventing external moisture and dust from entering and interfering with the detection.

[0015] Preferably, the inner wall of the connecting cap is provided with a bearing, and the lower end surface of the rotating rod is rotatably connected to the connecting cap through the bearing.

[0016] By adopting the above technical solution and installing bearings on the inner wall of the connecting cap, the rotation of the rotating rod and the connecting cap can be made smoother: reducing the frictional resistance when the two rotate relative to each other, reducing energy consumption, reducing component wear, ensuring stable cooperation between the rotating rod and the C-shaped rotating frame, and improving the operational stability of the equipment.

[0017] Preferably, the motor housing is made of aluminum alloy, and its inner wall is fitted with a sound insulation cotton layer; the C-shaped seat is made of ductile iron, and its interior is provided with a grease layer at the contact points with the rotating rod and the rotating cylinder.

[0018] By adopting the above technical solutions, the motor housing is made of aluminum alloy with an inner wall lined with sound-insulating cotton, and the C-type seat is made of ductile iron with a grease layer at the contact points, bringing multiple benefits: the aluminum alloy motor housing is lightweight and high-strength, facilitating equipment installation and handling; the sound-insulating cotton layer reduces motor operating noise and improves the working environment; the ductile iron C-type seat has high strength and good wear resistance, providing stable support for the rotating rod and rotating cylinder; and the grease layer reduces rotational friction, lowers energy consumption, and extends the service life of components.

[0019] In summary, this application includes at least one of the following beneficial technical effects: This high-efficiency production equipment for polyetheramine-modified epoxy resin coatings achieves bidirectional shear mixing by incorporating a rotating rod, spiral stirring blades, rotating cylinder, C-shaped rotating frame, and stirring rod, thereby improving the uniformity of coating mixing. During operation, a forward and reverse motor drives the main bevel gear to rotate. Simultaneously, the main bevel gear meshes with and drives the first and second driven bevel gears to rotate in opposite directions, causing the rotating rod and rotating cylinder to rotate in opposite directions. The rotating rod drives the spiral stirring blades to rotate clockwise, pushing the material upwards; the rotating cylinder drives the C-shaped rotating frame and stirring rod to rotate counterclockwise, creating reverse shearing on the material. The convection and shearing effects generated by bidirectional mixing effectively break up the agglomeration of high-viscosity raw materials, solving the problem of uneven mixing in traditional unidirectional mixing. This ensures that the polyetheramine-modified epoxy resin is fully integrated with other components, improving the mechanical stability of the coating. By incorporating infrared sensors, a transparent wear-resistant plate, and an external controller, real-time monitoring and dynamic control of the mixing state are achieved, reducing energy consumption and shortening the production cycle. During operation, infrared sensors perform non-contact detection of the material inside the tank through a transparent wear-resistant plate, acquiring optical data reflecting the uniformity of mixing in real time. After receiving the detection data, the external controller adjusts the output speed of the forward and reverse motors according to preset thresholds: when the material is unevenly mixed, the speed is increased to enhance shearing force; when the material reaches a uniform state, the speed is reduced to maintain stability. This dynamic adjustment mode avoids the ineffective energy consumption of traditional fixed-speed equipment and reduces production time wasted due to over-stirring, achieving efficient and low-consumption production. Attached Figure Description

[0020] Figure 1 This is a cross-sectional structural diagram of this application; Figure 2 This is a three-dimensional structural diagram of the present application. Figure 3 for Figure 1 Schematic diagram of the structure at point A; Figure 4This is a partial cross-sectional structural diagram of this application; Figure 5 for Figure 1 A schematic diagram of the structure at point B.

[0021] In the picture: 1. Mixing tank; 2. Motor housing; 3. Forward and reverse motors; 4. C-shaped base; 5. Main bevel gear; 6. First driven bevel gear; 7. Second driven bevel gear; 8. Rotating rod; 9. Rotating cylinder; 10. Spiral stirring blade; 11. C-shaped rotating frame; 12. Stirring rod; 13. Mounting hole; 14. Infrared sensor; 15. Transparent wear-resistant plate; 16. Feed inlet; 17. Discharge outlet; 18. Solenoid valve; 19. Connecting cap. Detailed Implementation

[0022] The following is in conjunction with the appendix Figure 1 - Appendix Figure 5 This application will be described in further detail below.

[0023] Example 1: A high-efficiency production equipment for polyetheramine modified epoxy resin coatings, referring to... Figure 1 , Figure 3 and Figure 5The system includes a mixing tank 1, a motor housing 2 fixedly connected to the upper surface of the mixing tank 1, a reversing motor 3 and a C-shaped base 4 fixedly fixed inside the motor housing 2, with the C-shaped base 4 located at the right end of the reversing motor 3, the output end of the reversing motor 3 rotatably connected inside the C-shaped base 4 and fixedly connected to a main bevel gear 5, the upper and lower ends of the right side of the main bevel gear 5 being meshed with a first driven bevel gear 6 and a second driven bevel gear 7, the first driven bevel gear 6 being fixedly connected inside the rotating rod 8, the upper end of the rotating rod 8 being rotatably connected to the upper surface inside the C-shaped base 4, and the lower end of the second driven bevel gear 7 being fixedly connected to... A rotating cylinder 9 is connected to the lower surface of the C-shaped seat 4, and the lower end of the rotating cylinder 9 passes through the upper surface of the mixing tank 1 and is rotatably connected inside the mixing tank 1. The lower end of the rotating rod 8 passes through the second bevel gear 7 and is rotatably connected to the rotating cylinder 9 inside the mixing tank 1. A spiral stirring blade 10 is fixedly connected to the lower end surface of the rotating rod 8. C-shaped rotating frames 11 are fixedly connected to both sides of the lower end surface of the rotating cylinder 9. Stirring rods 12 are fixedly connected to the two sets of C-shaped rotating frames 11 on the side near the spiral stirring blade 10. Installation openings are provided inside the left and right sides of the mixing tank 1. An infrared sensor 14 is fixedly connected inside the mounting hole 13. A transparent wear-resistant plate 15 is fixedly connected to the side of the mounting hole 13 closest to the inside of the mixing tank 1. Both the infrared sensor 14 and the forward and reverse motors 3 are electrically connected to an external controller. The output speed of the forward and reverse motors 3 is adjusted according to the detection data of the infrared sensor 14. By setting up the forward and reverse motors 3, the main bevel gear 5, the first driven bevel gear 6, the second driven bevel gear 7, the rotating rod 8, the rotating cylinder 9, the spiral stirring blade 10, the C-shaped rotating frame 11, the stirring rod 12, the infrared sensor 14, the transparent wear-resistant plate 15, and the external controller, multiple beneficial effects are achieved: the forward and reverse motors 3 drive the rotating rod 8 and the rotating cylinder 9 to rotate in opposite directions through the bevel gear set, so that the spiral stirring blade 10 and the stirring rod 12 form a bidirectional shearing, solving the problem of uneven mixing in traditional unidirectional stirring and improving the uniformity of coating mixing; the infrared sensor 14 monitors the material status in real time through the transparent wear-resistant plate 15, and the external controller adjusts the speed of the forward and reverse motors 3 accordingly to achieve dynamic adaptation, reduce energy waste, shorten the production cycle, and meet the high-efficiency production requirements of solvent-free high-viscosity coatings.

[0024] Reference Figure 1 and Figure 2The mixing tank 1 has a feed inlet 16 fixedly connected to its upper end and a discharge outlet 17 fixedly connected to its lower end. A solenoid valve 18 is installed on the surface of the discharge outlet 17. A connecting cap 19 is rotatably connected to the lower surface of the rotating rod 8. The lower ends of two sets of C-shaped rotating frames 11 are fixedly connected to the left and right sides of the connecting cap 19. The spiral stirring blade 10 and the stirring rod 12 are made of stainless steel and their surfaces are coated with a polytetrafluoroethylene wear-resistant layer. By setting the connecting cap 19, the rotating rod 8 is connected to the two sets of C-shaped rotating frames 11, which enhances the structural stability of the stirring components: it limits the radial shaking when the rotating rod 8 and the rotating cylinder 9 rotate in opposite directions, avoids collision or abnormal gap between the spiral stirring blade 10 and the stirring rod 12 due to shaking, extends the service life of the equipment, and ensures stable stirring effect.

[0025] Reference Figure 1 , Figure 3 and Figure 4 The spiral stirring blade 10 and stirring rod 12 are made of stainless steel and coated with a polytetrafluoroethylene (PTFE) wear-resistant layer. A mechanical seal is provided at the rotating connection between the rotating cylinder 9 and the upper surface of the mixing tank 1. The use of stainless steel and a PTFE wear-resistant layer for the spiral stirring blade 10 and stirring rod 12 brings multiple advantages: the stainless steel material ensures the strength of the components and can withstand the stirring resistance of high-viscosity materials; the PTFE wear-resistant layer reduces paint adhesion, lowers cleaning difficulty, and improves the wear resistance of the components, preventing the stirring effect from being affected by wear after long-term use, and adapts to the chemical properties of the paint, preventing the material from contaminating the paint. By setting a mechanical seal at the rotating connection between the rotating cylinder 9 and the upper surface of the mixing tank 1, the sealing performance of the equipment is effectively enhanced: preventing the material in the mixing tank 1 from leaking through the rotation gap, avoiding raw material waste and environmental pollution, and preventing external impurities from entering the tank and contaminating the paint, thus ensuring product quality.

[0026] Reference Figure 1 , Figure 4 and Figure 5The transparent wear-resistant plate 15 is made of quartz glass, and its edge is sealed to the inner wall of the mounting hole 13 with sealant. The inner wall of the connecting cap 19 is equipped with a bearing, and the lower end surface of the rotating rod 8 is rotatably connected to the connecting cap 19 through the bearing. The motor housing 2 is made of aluminum alloy, and its inner wall is lined with a layer of sound-insulating cotton. The C-type seat 4 is made of ductile iron, and its internal contact parts with the rotating rod 8 and the rotating cylinder 9 are all equipped with a grease layer. The transparent wear-resistant plate 15 is made of quartz glass and its edge is sealed with sealant, which has significant advantages: quartz glass has good light transmittance, does not affect the detection accuracy of the infrared sensor 14, and is wear-resistant and resistant to paint corrosion, extending the service life of the sensor; the sealant seal ensures that there is no material leakage at the mounting hole 13, and at the same time prevents external moisture and dust from entering and interfering with the detection. By installing a bearing on the inner wall of the connecting cap 19, the rotation of the rotating rod 8 and the connecting cap 19 is made smoother: reducing the frictional resistance when the two rotate relative to each other, reducing energy consumption, and at the same time reducing component wear, ensuring the stable cooperation between the rotating rod 8 and the C-shaped rotating frame 11, and improving the operational stability of the equipment. The motor housing 2 is made of aluminum alloy and the inner wall is lined with a sound insulation cotton layer. The C-shaped seat 4 is made of ductile iron and the contact parts are provided with a grease layer, which brings many benefits: the aluminum alloy motor housing 2 is lightweight and high-strength, which facilitates equipment installation and handling; the sound insulation cotton layer reduces motor operating noise and improves the working environment; the ductile iron C-shaped seat 4 has high strength and good wear resistance, providing stable support for the rotating rod 8 and the rotating cylinder 9; the grease layer reduces rotational friction, reduces energy consumption, and extends the service life of components.

[0027] In this embodiment, bidirectional shear mixing is achieved by setting up a rotating rod 8, a spiral stirring blade 10, a rotating cylinder 9, a C-shaped rotating frame 11, and a stirring rod 12, thereby improving the uniformity of coating mixing. During operation, the forward and reverse motors 3 drive the main bevel gear 5 to rotate. The main bevel gear 5 simultaneously meshes and drives the first driven bevel gear 6 and the second driven bevel gear 7 to rotate in opposite directions, thus causing the rotating rod 8 and the rotating cylinder 9 to rotate in opposite directions: the rotating rod 8 drives the spiral stirring blade 10 to rotate clockwise, pushing the material upward; the rotating cylinder 9 drives the C-shaped rotating frame 11 and the stirring rod 12 to rotate counterclockwise, forming reverse shear on the material. The convection and shearing effects generated by bidirectional mixing can effectively break the agglomeration of high-viscosity raw materials, solve the problem of uneven mixing in traditional unidirectional mixing, ensure that the polyetheramine modified epoxy resin is fully integrated with other components, and improve the mechanical property stability of the coating; by setting up an infrared sensor 14, a transparent wear-resistant plate 15, and an external controller, the mixing state can be monitored and dynamically controlled in real time, reducing energy consumption and shortening the production cycle. During operation, the infrared sensor 14 performs non-contact detection of the material inside the tank through the transparent wear-resistant plate 15, acquiring optical data reflecting the uniformity of mixing in real time. After receiving the detection data, the external controller adjusts the output speed of the forward and reverse motors 3 according to a preset threshold: when the material is unevenly mixed, the speed is increased to enhance the shearing force; when the material reaches a uniform state, the speed is reduced to maintain stability. This dynamic adjustment mode avoids the ineffective energy consumption of traditional fixed-speed equipment, while reducing the production time wasted due to excessive stirring, achieving efficient and low-consumption production.

[0028] The implementation principle of this application embodiment is as follows: After the equipment is started, the forward and reverse motor 3 starts inside the motor housing 2, and its output end drives the main bevel gear 5 to rotate inside the C-shaped seat 4; the main bevel gear 5 simultaneously meshes with the first driven bevel gear 6 at the upper right end and the second driven bevel gear 7 at the lower end. Due to the meshing relationship, the first driven bevel gear 6 and the second driven bevel gear 7 will rotate in opposite directions; when the first driven bevel gear 6 rotates, it drives the rotating rod 8 fixedly connected inside it to rotate synchronously. The upper end of the rotating rod 8 rotates on the upper surface inside the C-shaped seat 4, and the lower end extends through the second driven bevel gear 7 and the rotating cylinder 9 into the interior of the mixing tank 1, and drives the spiral stirring blades 10 fixed on the surface to rotate; when the second driven bevel gear 7 rotates, it drives the rotating cylinder 9 fixedly connected at its lower end to rotate synchronously. The rotating cylinder 9 rotates on the lower surface of the C-shaped seat 4, and the lower end extends through the upper surface of the mixing tank 1 into the interior of the mixing tank 1, and drives the spiral stirring blades 10 fixed on the left and right sides of its lower end surface to rotate. The C-shaped rotating frame 11 rotates, causing the stirring rod 12 fixed on the C-shaped rotating frame 11 to rotate in the opposite direction to the spiral stirring blade 10. The material enters the tank from the feed port 16 at the top of the mixing tank 1 and is fully mixed under the reverse rotation of the spiral stirring blade 10 and the stirring rod 12. The connecting cap 19 is rotatably connected to the rotating rod 8 through the bearing on the inner wall, and at the same time connects the two sets of C-shaped rotating frames 11 to ensure stable operation of the stirring components. During the mixing process, the infrared sensors 14 in the mounting holes 13 on the left and right sides of the mixing tank 1 detect the mixing state of the material in the tank through the transparent wear-resistant plate 15 and transmit the data to the external controller. The external controller adjusts the output speed of the forward and reverse motors 3 according to the detection data of the infrared sensors 14 to adapt to the needs of different mixing stages of the material. After the mixing is completed, the solenoid valve 18 on the surface of the discharge port 17 at the bottom of the mixing tank 1 opens and the material is discharged. During this process, the mechanical seal at the rotating connection between the rotating cylinder 9 and the upper surface of the mixing tank 1 ensures a tight seal, the aluminum alloy material of the motor housing 2 and the inner wall sound insulation cotton layer reduce noise and weight, and the ductile iron material of the C-type seat 4 and the grease layer at the contact points ensure smooth transmission.

Claims

1. A high-efficiency production equipment for polyetheramine modified epoxy resin coatings, comprising a mixing tank (1), characterized in that: A motor housing (2) is fixedly connected to the upper surface of the mixing tank (1). A forward and reverse motor (3) and a C-shaped seat (4) are fixed inside the motor housing (2), and the C-shaped seat (4) is located at the right end of the forward and reverse motor (3). The output end of the forward and reverse motor (3) is rotatably connected to the inside of the C-shaped seat (4) and is fixedly connected to a main bevel gear (5). The upper and lower ends of the right side of the main bevel gear (5) are meshed with a first driven bevel gear (6) and a second driven bevel gear (7). A rotating rod (8) is fixedly connected inside the first driven bevel gear (6), and the upper end of the rotating rod (8) is rotatably connected to the upper surface inside the C-shaped seat (4). A rotating cylinder (9) is fixedly connected to the lower end of the second driven bevel gear (7). The rotating cylinder (9) is rotatably connected to the lower surface of the C-shaped seat (4), and the lower end of the rotating cylinder (9) passes through the upper surface of the mixing tank (1) and is rotatably connected to the inside of the mixing tank (1). The lower end of the rod (8) passes through the second bevel gear (7) and the rotating cylinder (9) and is rotatably connected to the inside of the mixing tank (1). The lower end surface of the rotating rod (8) is fixedly connected to a spiral stirring blade (10). The lower end surface of the rotating cylinder (9) is fixedly connected to both the left and right sides of the left and right sides of the left and right sides of the rotating cylinder (9). The two sets of C-shaped rotating frames (11) are fixedly connected to a stirring rod (12) on the side near the spiral stirring blade (10). The mixing tank (1) has mounting holes (13) on both the left and right sides of the interior. The mounting holes (13) are fixedly connected to an infrared sensor (14). The mounting holes (13) are fixedly connected to a transparent wear-resistant plate (15) on the side near the interior of the mixing tank (1). The infrared sensor (14) and the forward and reverse motor (3) are electrically connected to an external controller. The output speed of the forward and reverse motor (3) is adjusted according to the detection data of the infrared sensor (14).

2. The high-efficiency production equipment for polyetheramine-modified epoxy resin coatings according to claim 1, characterized in that: The mixing tank (1) is fixedly connected to the upper end of the inlet (16) and the mixing tank (1) is fixedly connected to the lower end of the outlet (17). The surface of the outlet (17) is provided with a solenoid valve (18).

3. The high-efficiency production equipment for polyetheramine-modified epoxy resin coatings according to claim 1, characterized in that: The lower end surface of the rotating rod (8) is rotatably connected to a connecting cap (19), and the lower ends of the two sets of C-shaped rotating frames (11) are fixedly connected to the left and right sides of the connecting cap (19).

4. The high-efficiency production equipment for polyetheramine-modified epoxy resin coatings according to claim 1, characterized in that: The spiral stirring blade (10) and stirring rod (12) are made of stainless steel and their surfaces are coated with a polytetrafluoroethylene wear-resistant layer.

5. The high-efficiency production equipment for polyetheramine-modified epoxy resin coatings according to claim 1, characterized in that: A mechanical seal is provided at the rotational connection between the rotating cylinder (9) and the upper surface of the mixing tank (1).

6. The high-efficiency production equipment for polyetheramine-modified epoxy resin coatings according to claim 1, characterized in that: The transparent wear-resistant plate (15) is made of quartz glass, and its edge is sealed to the inner wall of the mounting hole (13) with sealant.

7. The high-efficiency production equipment for polyetheramine-modified epoxy resin coatings according to claim 3, characterized in that: The inner wall of the connecting cap (19) is provided with a bearing, and the lower end surface of the rotating rod (8) is rotatably connected to the connecting cap (19) through the bearing.

8. The high-efficiency production equipment for polyetheramine-modified epoxy resin coatings according to claim 1, characterized in that: The motor housing (2) is made of aluminum alloy and has a sound insulation cotton layer attached to its inner wall; the C-shaped seat (4) is made of ductile iron and has a grease layer at the contact points with the rotating rod (8) and the rotating cylinder (9).