A lens processing and cleaning machine

CN224700709UActive Publication Date: 2026-09-01NANYANG RUIXIN OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202421837189.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2026-09-01
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

[0003]首先,当透镜完成清洗从清洗池中升起时,常因清洗液表面漂浮的微小杂质或残留物未能彻底分离,导致这些漂浮物再次依附于透镜表面,影响清洗效果;其次,现有的清洗流程在超声波清洗后,往往还需将透镜转移至另一冲洗设备进行二次冲洗,这一转运过程延长了整体加工时间,降低了生产效率

Benefits of technology

[0019] Compared with the prior art, the present invention provides a lens processing and cleaning machine, which has the following beneficial effects:

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Abstract

This utility model discloses a lens processing and cleaning machine, relating to the field of lens cleaning technology. It includes an ultrasonic cleaner, a lifting frame, an overflow tank, and spray pipes. The ultrasonic cleaner has a cleaning tank inside; the lifting frame is located inside the cleaning tank and is driven to move up and down by a drive mechanism; the overflow tank is fixedly connected to the outer top of the cleaning tank, with a water inlet pipe connected to one side of the cleaning tank and an overflow pipe connected to one side of the overflow tank; a splash-proof housing is fixedly connected to the top of the ultrasonic cleaner, and multiple spray pipes are fixedly connected inside the top of the splash-proof housing at positions corresponding to the tray. This lens processing and cleaning machine has high production efficiency and good cleaning effect.
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Description

Technical Field

[0001] This utility model relates to the field of lens cleaning technology, specifically a lens processing and cleaning machine. Background Technology

[0002] While ultrasonic cleaning technology is widely adopted in current lens manufacturing processes to efficiently remove contaminants from lens surfaces, existing cleaning equipment designs still have significant shortcomings. Specifically, two major problems urgently need to be addressed:

[0003] First, when the lens is lifted from the cleaning tank after cleaning, tiny impurities or residues floating on the surface of the cleaning solution often fail to separate completely, causing them to re-adhere to the lens surface and affecting the cleaning effect. Second, existing cleaning processes often require transferring the lens to another rinsing device for a secondary rinse after ultrasonic cleaning. This transfer process prolongs the overall processing time and reduces production efficiency. Furthermore, improper operation or environmental factors during transfer can lead to secondary contamination of the lens, affecting product quality.

[0004] Therefore, it is necessary to propose a lens processing and cleaning machine to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] The purpose of this invention is to provide a lens processing and cleaning machine that can separate floating matter from the upper layer of the cleaning fluid and has a rinsing function, so as to solve the problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a lens processing and cleaning machine, comprising:

[0009] An ultrasonic cleaner, wherein the ultrasonic cleaner has a cleaning tank inside;

[0010] A lifting frame is installed inside the cleaning tank and is driven to lift by a drive mechanism.

[0011] An overflow trough is fixedly connected to the top outer side of the cleaning pool. A water inlet pipe is connected to one side of the cleaning pool, and an overflow pipe is connected to one side of the overflow trough.

[0012] The top of the ultrasonic cleaner is fixedly connected to a splash-proof housing, and multiple spray pipes are fixedly connected inside the top of the splash-proof housing at positions corresponding to the tray.

[0013] Preferably, a tray is fixedly connected to the bottom end of the lifting frame.

[0014] Preferably, the driving mechanism includes a traction rope, a coiled rope pulley, and a motor. The coiled rope pulley is driven to rotate by the motor. The two ends of the traction rope are respectively fixedly connected to both sides of the lifting frame, and the middle part of the traction rope is fixedly connected to the coiled rope pulley.

[0015] Preferably, the top two sides of the splash-proof housing are provided with rope pulleys for supporting the traction rope.

[0016] Preferably, sliding rods are fixedly connected to both sides of the interior of the splash-proof housing, and the lifting frame is slidably connected to the splash-proof housing through the sliding rods.

[0017] Preferably, a sealing door is rotatably connected to one side of the splash-proof housing, and a transparent observation window is provided in the middle of the sealing door.

[0018] (III) Beneficial Effects

[0019] Compared with the prior art, the present invention provides a lens processing and cleaning machine, which has the following beneficial effects:

[0020] 1. This lens processing and cleaning machine has an overflow trough above the cleaning tank so that debris floating on the surface of the cleaning liquid can overflow and be discharged with the cleaning liquid, thus preventing floating debris from adhering to the lens surface when the lens is taken out of the cleaning liquid and affecting the cleaning effect.

[0021] 2. This lens processing and cleaning machine, by setting up a spray pipe above the ultrasonic cleaner and setting up a lifting frame to drive the material rack to rise and fall, allows the lenses to be directly cleaned after ultrasonic cleaning without the need for transfer, thereby improving production efficiency. Attached Figure Description

[0022] Figure 1 This is a three-dimensional schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a cross-sectional schematic diagram of the structure of this utility model;

[0024] Figure 3 This is a three-dimensional cross-sectional view of the structure of this utility model.

[0025] In the diagram: 1. Splash-proof housing; 2. Sealed door; 3. Transparent observation window; 4. Ultrasonic cleaner; 5. Rope pulley; 6. Traction rope; 8. Water inlet pipe; 9. Overflow pipe; 10. Drain pipe; 11. Rope reel; 12. Motor; 13. Overflow trough; 14. Lifting frame; 15. Tray; 16. Slide bar; 17. Cleaning tank; 18. Spray pipe. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] Please see Figure 1-3 As shown, a lens processing and cleaning machine includes an ultrasonic cleaner 4, which has a cleaning tank 17 inside; a lifting frame 14, which is installed inside the cleaning tank 17 and is driven to lift by a drive mechanism; an overflow trough 13, which is fixedly connected to the top outer side of the cleaning tank 17, with a water inlet pipe 8 connected to one side of the cleaning tank 17 and an overflow pipe 9 connected to one side of the overflow trough 13; and spray pipes 18. A splash-proof housing 1 is fixedly connected to the top of the ultrasonic cleaner 4, and multiple spray pipes 18 are fixedly connected to the top of the splash-proof housing 1 at positions corresponding to the tray 15.

[0028] When cleaning the lens, the lens and its rack are placed on the lifting frame 14. The lifting frame 14 is driven down into the cleaning tank 17 by the drive mechanism, so that the lens is completely immersed in the cleaning solution. Then, the ultrasonic cleaner 4 is started to clean it. After cleaning, the cleaning solution is injected into the cleaning tank 17 through the water inlet pipe 8. The upper layer of cleaning solution overflows from the cleaning tank 17 into the overflow tank 13. At the same time, floating objects are discharged with the upper layer of cleaning solution to prevent them from adhering to the lens surface when the lens is removed from the cleaning solution, which would affect the cleaning effect. Then, the lifting frame 14 is driven up by the drive mechanism to move the lens away from the cleaning solution, and the spray pipe 18 is started to rinse the lens.

[0029] The bottom of the cleaning tank 17 is connected to a drain pipe 10 for emptying the cleaning liquid in the cleaning tank 17.

[0030] To make the material rack more stable, a tray 15 is fixedly connected to the bottom of the lifting frame 14.

[0031] In some embodiments, the drive mechanism includes a traction rope 6, a coiled rope pulley 11, and a motor 12. The coiled rope pulley 11 is driven to rotate by the motor 12. The two ends of the traction rope 6 are fixedly connected to both sides of the lifting frame 14, and the middle part of the traction rope 6 is fixedly connected to the coiled rope pulley 11. The motor 12 is driven to rotate by the coiled rope pulley 11, which winds up or unwinds the traction rope 6, thereby driving the lifting frame 14 to rise and fall.

[0032] Specifically, in order to limit the traction rope 6, both sides of the top of the splash-proof housing 1 are provided with rope-supporting wheels 5 to support the traction rope 6. The rope-supporting wheels 5 limit the traction rope 6 to prevent it from interfering with the layout of the spray pipe 18.

[0033] In order to make the lifting frame 14 more stable in lifting, slide rods 16 are fixedly connected to both sides of the inside of the splash-proof housing 1, and the lifting frame 14 is slidably connected to the splash-proof housing 1 through the slide rods 16.

[0034] To facilitate observation of the cleaning progress, a sealing door 2 is rotatably connected to one side of the splash-proof housing 1. To prevent the cleaning fluid from splashing out, a transparent observation window 3 is provided in the middle of the sealing door 2.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lens processing and cleaning machine, characterized in that, include: An ultrasonic cleaner (4) is provided with a cleaning tank (17) inside the ultrasonic cleaner (4). A lifting frame (14) is installed inside the cleaning pool (17), and the lifting frame (14) is driven to lift by a drive mechanism. Overflow trough (13), the overflow trough (13) is fixedly connected to the top outer side of the cleaning tank (17), the cleaning tank (17) is connected to a water inlet pipe (8) on one side, and the overflow trough (13) is connected to an overflow pipe (9) on one side. Spray pipe (18), the top of the ultrasonic cleaner (4) is fixedly connected to the splash-proof housing (1), and multiple spray pipes (18) are fixedly connected inside the top of the splash-proof housing (1) at the position corresponding to the tray (15).

2. The lens processing and cleaning machine according to claim 1, characterized in that: The bottom end of the lifting frame (14) is fixedly connected to a tray (15).

3. The lens processing and cleaning machine according to claim 1, characterized in that: The driving mechanism includes a traction rope (6), a coiled rope wheel (11), and a motor (12). The coiled rope wheel (11) is driven to rotate by the motor (12). The two ends of the traction rope (6) are fixedly connected to the two sides of the lifting frame (14), and the middle part of the traction rope (6) is fixedly connected to the coiled rope wheel (11).

4. The lens processing and cleaning machine according to claim 3, characterized in that: Both sides of the top of the splash-proof housing (1) are provided with rope pulleys (5) for supporting the traction rope (6).

5. A lens processing and cleaning machine according to claim 1, characterized in that: The splash-proof housing (1) has slide rods (16) fixedly connected to both sides inside, and the lifting frame (14) is slidably connected to the splash-proof housing (1) through the slide rods (16).

6. A lens processing and cleaning machine according to claim 1, characterized in that: A sealing door (2) is rotatably connected to one side of the splash-proof housing (1), and a transparent observation window (3) is provided in the middle of the sealing door (2).