A fixed-length cutting device for anchor bolts

Abstract

This utility model discloses a fixed-length cutting device for anchor bolts, including a base, a cutting baffle, an adjusting frame, and a cutting machine. The cutting baffle is fixedly installed on the top of the base, and the adjusting frame is fixedly installed on both sides of the top of the base. The cutting machine is movably connected to the inner wall of the adjusting frame. A cleaning groove is provided on the top of the base. This utility model, by setting up a cleaning groove, a V-shaped scraper, a U-shaped plate, a drive mechanism, and a chip collection assembly, enables the drive mechanism to drive the U-shaped plate to move the V-shaped scraper, scraping the metal scraps, powder, and other waste generated during cutting into the cleaning groove, which is then collected by the chip collection assembly. This solves the problem that metal scraps, powder, and other waste generated during anchor bolt cutting easily accumulate in the cutting area. Previously, due to the lack of a cleaning structure, operators had to manually clean the equipment after stopping the machine, which not only consumed a lot of time and manpower but also caused a significant decrease in production efficiency due to frequent downtime.

Description

Technical Field

[0001] This utility model relates to the field of cutting device technology, specifically to a fixed-length cutting device for anchor bolts. Background Technology

[0002] Anchor bolts are screw-like rods used to fasten structures to a concrete foundation. They are commonly used in infrastructure projects such as railways, highways, power plants, factories, mines, bridges, tower cranes, large-span steel structures, and large buildings.

[0003] Currently, Chinese utility model patent CN218425889U discloses a fixed-length cutting device for anchor bolts, including a base and a worktable. The worktable is fixedly connected to the top of the base, and a cutting frame is fixedly connected to the upper center of the worktable. A sliding cutting seat is slidably connected to the upper part of the cutting frame, and a lead screw moving mechanism is provided in the upper center of the cutting frame. A cutting motor is fixedly connected to the bottom of the sliding cutting seat via a frame, and a cutting saw is fixedly connected to the output end of the cutting motor. This utility model, with its cutting frame and sliding cutting seat, combined with the lead screw moving mechanism, can perform transverse cutting, cutting multiple anchor bolts at once, improving processing efficiency and enhancing the practicality of the device.

[0004] Based on the search of the aforementioned patents and the findings of existing equipment, although the aforementioned equipment can solve the problem of processing only one part at a time and having low processing efficiency, during use, metal shavings, powder and other waste generated from cutting anchor bolts tend to accumulate in the cutting area. Due to the lack of a cleaning structure, operators need to stop the machine and manually clean it, which not only consumes a lot of time and manpower, but also causes a significant decrease in production efficiency due to frequent shutdowns. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a fixed-length anchor bolt cutting device, which has the advantage of easy cleaning. It solves the problem that metal shavings, powder and other waste generated from anchor bolt cutting easily accumulate in the cutting area. Due to the lack of a cleaning structure, operators need to manually clean the equipment after stopping the machine, which not only consumes a lot of time and manpower, but also causes a significant decrease in production efficiency due to frequent shutdowns.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fixed-length anchor bolt cutting device, comprising a base, a cutting baffle, an adjusting frame, and a cutting machine. The cutting baffle is fixedly installed on the top of the base, the adjusting frame is fixedly installed on both sides of the top of the base, the cutting machine is movably connected to the inner wall of the adjusting frame, a cleaning groove is provided on the top of the base, V-shaped scrapers are provided on both sides of the top of the base, U-shaped plates are fixedly installed on both sides of the V-shaped scrapers, a driving mechanism is fixedly installed on the top of the adjusting frame, and chip collection assemblies are provided on both sides of the base.

[0007] As a preferred embodiment of this utility model, the driving mechanism includes a connecting frame, which is fixedly connected to both sides of the top of the adjusting frame. A drive motor is fixedly installed on the front side of the connecting frame, and a bidirectional screw is fixedly connected to the output end of the drive motor. A screw hole is opened on the surface of the U-shaped plate, and both sides of the surface of the bidirectional screw are threaded to the inner wall of the screw hole.

[0008] As a preferred embodiment of the present invention, the chip collection assembly includes a receiving groove, which is opened on both sides of the base and located at the bottom of the cleaning groove. A chip collection box is movably connected to the inner wall of the receiving groove, and pull rings are fixedly installed on both sides of the chip collection box.

[0009] As a preferred embodiment of this utility model, the top two sides of the U-shaped plate are movably inlaid with limiting balls, and the top two sides of the inner wall of the connecting frame are provided with limiting grooves, and the surface of the limiting balls is movably connected to the inner wall of the limiting grooves.

[0010] As a preferred embodiment of this utility model, grooves are provided on both sides of the chip collection box, and an observation plate is fixedly connected to the inner wall of the groove.

[0011] As a preferred embodiment of this utility model, a connecting frame is fixedly connected to the outer side of the V-shaped scraper, and a brush is fixedly connected to the bottom of the connecting frame. The number of brushes is set to several groups and is evenly distributed.

[0012] As a preferred embodiment of this invention, a toggle block is fixedly connected to the inner side of the V-shaped scraper, and the toggle block is movably connected to the inner wall of the cleaning groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model, by setting up a cleaning groove, a V-shaped scraper, a U-shaped plate, a drive mechanism, and a chip collection assembly, enables the drive mechanism to drive the U-shaped plate to move the V-shaped scraper, scraping the metal shavings, powder, and other waste generated during cutting into the cleaning groove, and then collecting them through the chip collection assembly. This eliminates the need for manual cleaning by operators, reduces downtime for cleaning, and improves production efficiency. It achieves the function of easy cleaning for the anchor bolt fixed-length cutting device, solving the problem that metal shavings, powder, and other waste generated during anchor bolt cutting easily accumulate in the cutting area. Due to the lack of a cleaning structure, operators need to manually clean the equipment after stopping the machine, which not only consumes a lot of time and manpower but also leads to a significant decrease in production efficiency due to frequent downtime. This invention has the advantage of being easy to clean.

[0015] 2. By setting a driving mechanism, this utility model enables the drive motor to drive the bidirectional screw to rotate. The bidirectional screw is threadedly connected to the screw hole on the surface of the U-shaped plate, which can simultaneously drive the U-shaped plates on both sides and the V-shaped scraper to move towards or away from each other, thereby effectively cleaning the waste material on the top of the base. The cleaning process is highly automated, saves manpower, and has a simple and stable structure, making it easy to maintain and use.

[0016] 3. By setting up a chip collection component, the present invention can facilitate the natural falling of waste into the chip collection box through the receiving groove located at the bottom of the cleaning groove. The chip collection box can be easily removed and cleaned through the pull ring, which can collect waste in time and avoid excessive accumulation of waste affecting the cleaning effect, ensuring the continuity of the cleaning work. At the same time, the structure is reasonably designed, which facilitates the centralized treatment and recycling of waste. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional cross-sectional view of the base of this utility model;

[0019] Figure 3 This is a schematic diagram of the exploded three-dimensional structure of the U-shaped plate of this utility model.

[0020] In the diagram: 1. Base; 2. Cutting baffle; 3. Adjusting frame; 4. Cutting machine; 5. Cleaning groove; 6. V-shaped scraper; 7. U-shaped plate; 8. Drive mechanism; 81. Connecting frame; 82. Drive motor; 83. Bidirectional screw; 84. Screw hole; 9. Chip collection assembly; 91. Receiving groove; 92. Chip collection box; 93. Pull ring; 10. Limiting ball; 11. Limiting slide groove; 12. Groove; 13. Observation plate; 14. Connecting frame; 15. Brush; 16. Actuating block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 3 As shown, the present invention provides a fixed-length anchor bolt cutting device, including a base 1, a cutting baffle 2, an adjusting frame 3, and a cutting machine 4. The cutting baffle 2 is fixedly installed on the top of the base 1, the adjusting frame 3 is fixedly installed on both sides of the top of the base 1, and the cutting machine 4 is movably connected to the inner wall of the adjusting frame 3. A cleaning groove 5 is provided on the top of the base 1, and V-shaped scrapers 6 are provided on both sides of the top of the base 1. U-shaped plates 7 are fixedly installed on both sides of the V-shaped scrapers 6. A driving mechanism 8 is fixedly installed on the top of the adjusting frame 3, and chip collection assemblies 9 are provided on both sides of the base 1.

[0023] refer to Figure 1 and Figure 3 The drive mechanism 8 includes a connecting frame 81, which is fixedly connected to both sides of the top of the adjusting frame 3. A drive motor 82 is fixedly installed on the front side of the connecting frame 81. A bidirectional screw 83 is fixedly connected to the output end of the drive motor 82. A screw hole 84 is opened on the surface of the U-shaped plate 7. Both sides of the surface of the bidirectional screw 83 are threaded to the inner wall of the screw hole 84.

[0024] As a technical optimization of this utility model, by setting a drive mechanism 8, the drive motor 82 can drive the bidirectional screw 83 to rotate. The bidirectional screw 83 is threadedly connected to the screw hole 84 on the surface of the U-shaped plate 7, which can simultaneously drive the U-shaped plates 7 on both sides and the V-shaped scraper 6 to move towards or away from each other, so as to effectively clean the waste material on the top of the base 1. The cleaning process is highly automated, saves manpower, and has a simple and stable structure, which is easy to maintain and use.

[0025] refer to Figure 1 and Figure 2 The chip collection assembly 9 includes a receiving groove 91, which is opened on both sides of the base 1 and located at the bottom of the cleaning groove 5. The inner wall of the receiving groove 91 is movably connected to a chip collection box 92, and pull rings 93 are fixedly installed on both sides of the chip collection box 92.

[0026] As a technical optimization of this utility model, by setting up the chip collection component 9, the receiving groove 91 is located at the bottom of the cleaning groove 5, which facilitates the natural falling of waste into the chip collection box 92. The chip collection box 92 can be easily removed and cleaned by the pull ring 93, which can collect waste in time, avoid excessive accumulation of waste affecting the cleaning effect, and ensure the continuity of the cleaning work. At the same time, the structure is reasonably designed, which facilitates the centralized treatment and recycling of waste.

[0027] refer to Figure 1 and Figure 3 Both sides of the top of the U-shaped plate 7 are movably inlaid with limiting balls 10, and both sides of the top of the inner wall of the connecting frame 81 are provided with limiting grooves 11, and the surface of the limiting balls 10 is movably connected to the inner wall of the limiting grooves 11.

[0028] As a technical optimization of this utility model, by setting the limiting ball 10 and the limiting groove 11, the limiting ball 10 can cooperate with the limiting groove 11 on the inner wall of the connecting frame 81, which can play a limiting and guiding role during the movement of the U-shaped plate 7, reduce the frictional resistance when the U-shaped plate 7 moves, make the movement of the U-shaped plate 7 and the V-shaped scraper 6 smoother, and ensure the stable progress of the cleaning work.

[0029] refer to Figure 1 and Figure 2 The chip collection box 92 has grooves 12 on both sides, and an observation plate 13 is fixedly connected to the inner wall of the groove 12.

[0030] As a technical optimization of this utility model, by setting the groove 12 and the observation plate 13, the operator can intuitively understand the waste collection status in the chip collection box 92 through the observation plate 13 in the groove 12, so as to judge in time whether the chip collection box 92 needs to be cleaned, avoid the waste overflowing due to the chip collection box 92 being too full, which would affect the cleaning effect and working environment, and improve the controllability and convenience of the cleaning work.

[0031] refer to Figure 1 and Figure 3 A connecting frame 14 is fixedly connected to the outer side of the V-shaped scraper 6, and a brush 15 is fixedly connected to the bottom of the connecting frame 14. The number of brushes 15 is set in several groups and is distributed at equal intervals.

[0032] As a technical optimization of this utility model, by setting the connecting frame 14 and the brush 15, the brush 15 at the bottom of the connecting frame 14 on the outer side of the V-shaped scraper 6 can clean the small waste and dust remaining on the surface of the base 1 during the movement of the V-shaped scraper 6, further improving the cleaning effect, ensuring the cleanliness of the surface of the base 1, and preventing waste residue from affecting the accuracy and quality of subsequent cutting work.

[0033] refer to Figure 2 and Figure 3A toggle block 16 is fixedly connected to the inner side of the V-shaped scraper 6, and the toggle block 16 is movably connected to the inner wall of the cleaning groove 5.

[0034] As a technical optimization of this utility model, by setting a toggle block 16, when the V-shaped scraper block 6 moves, the toggle block 16 can toggle the waste material falling into the cleaning groove 5, so that the waste material can enter the chip collection assembly 9 more smoothly, avoid the waste material from accumulating and blocking in the cleaning groove 5, ensure the unobstructed cleaning channel, and improve cleaning efficiency.

[0035] The working principle and usage process of this utility model are as follows: First, place the anchor bolts on the base 1 and position them using the cutting baffle 2 to ensure the bolts are in the appropriate cutting position. Simultaneously, the adjusting frame 3 can adjust the position of the cutting machine 4 to meet different cutting needs. Once ready, start the cutting machine 4 to perform a fixed-length cutting operation on the anchor bolts. Supported and adjusted by the adjusting frame 3, the cutting machine 4 cuts along the anchor bolts to complete the fixed-length cutting task. During this process, metal shavings, powder, and other waste materials will be generated and scattered on the top of the base 1. When the cutting is complete or cleaning is required during the cutting process, start the drive motor 82 to drive the bidirectional screw 83 to rotate. Since the bidirectional screw 83 is threadedly connected to the screw holes 84 on the surface of the U-shaped plate 7, the U-shaped plates 7 on both sides will be driven by the bidirectional screw 83 to move the V-shaped scraper blocks 6 towards or away from each other. During the movement, the V-shaped scraper blocks 6 scrape the waste material on the top of the base 1. The waste material is fed into the cleaning trough 5, which removes debris and impurities. Then, the brush 15 at the bottom of the connecting frame 14 on the outer side of the V-shaped scraper 6 sweeps away the fine waste and dust remaining on the surface of the base 1, further improving the cleaning effect. The agitator 16 on the inner side of the V-shaped scraper 6 moves within the cleaning trough 5, agitating the waste material falling into the cleaning trough 5 to prevent blockage during cleaning. Then, the waste material in the cleaning trough 5 falls naturally into the chip collection box 92 in the receiving trough 91 located at the bottom of the cleaning trough 5 under the action of gravity. The operator can then observe the collection status of the waste material in the chip collection box 92 by observing the observation plates 13 in the grooves 12 on both sides of the chip collection box 92. When the chip collection box 92 is full of waste material, the chip collection box 92 is removed from the receiving trough 91 by pulling the pull rings 93 on both sides of the chip collection box 92 for centralized processing and recycling of the waste material. After cleaning, the chip collection box 92 is put back into the receiving trough 91 to continue collecting waste material.

[0036] In summary, this anchor bolt length-cutting device, by setting up a cleaning groove 5, a V-shaped scraper 6, a U-shaped plate 7, a drive mechanism 8, and a chip collection assembly 9, enables the drive mechanism 8 to drive the U-shaped plate 7 to move the V-shaped scraper 6, scraping the metal shavings, powder, and other waste generated during cutting into the cleaning groove 5, and then collecting them through the chip collection assembly 9. This eliminates the need for manual cleaning by operators, reduces downtime for cleaning, and improves production efficiency. It achieves the function of easy cleaning for the anchor bolt length-cutting device, solving the problem that metal shavings, powder, and other waste generated during anchor bolt cutting easily accumulate in the cutting area, requiring operators to manually clean the equipment after stopping the machine due to the lack of a cleaning structure. This not only consumes a lot of time and manpower but also leads to a significant decrease in production efficiency due to frequent downtime.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A length cutting device for anchor bolt, comprising a base (1), a cutting baffle (2), an adjusting frame (3) and a cutting machine (4), characterized in that: The cutting baffle (2) is fixedly installed on the top of the base (1), the adjusting frame (3) is fixedly installed on both sides of the top of the base (1), the cutting machine (4) is movably connected to the inner wall of the adjusting frame (3), the top of the base (1) is provided with a cleaning groove (5), both sides of the top of the base (1) are provided with V-shaped scrapers (6), both sides of the V-shaped scrapers (6) are fixedly installed with U-shaped plates (7), the top of the adjusting frame (3) is fixedly installed with a driving mechanism (8), and both sides of the base (1) are provided with chip collection components (9).

2. A foundation bolt fixed-length cutting device according to claim 1, characterized in that: The drive mechanism (8) includes a connecting frame (81), which is fixedly connected to both sides of the top of the adjusting frame (3). A drive motor (82) is fixedly installed on the front side of the connecting frame (81). A bidirectional screw (83) is fixedly connected to the output end of the drive motor (82). A screw hole (84) is opened on the surface of the U-shaped plate (7). Both sides of the surface of the bidirectional screw (83) are threaded to the inner wall of the screw hole (84).

3. The anchor bolt fixed-length cutting device according to claim 1, characterized in that: The chip collection assembly (9) includes a receiving groove (91), which is opened on both sides of the base (1). The receiving groove (91) is located at the bottom of the cleaning groove (5). The inner wall of the receiving groove (91) is movably connected to a chip collection box (92), and pull rings (93) are fixedly installed on both sides of the chip collection box (92).

4. A foundation bolt fixed-length cutting device according to claim 2, wherein: The top two sides of the U-shaped plate (7) are movably inlaid with limiting balls (10), and the top two sides of the inner wall of the connecting frame (81) are provided with limiting grooves (11). The surface of the limiting ball (10) is movably connected to the inner wall of the limiting groove (11).

5. A foundation bolt fixed-length cutting device according to claim 3, wherein: The chip collection box (92) has grooves (12) on both sides, and an observation plate (13) is fixedly connected to the inner wall of the groove (12).

6. A foundation bolt fixed-length cutting device according to claim 1, characterized in that: A connecting frame (14) is fixedly connected to the outside of the V-shaped scraper (6), and a brush (15) is fixedly connected to the bottom of the connecting frame (14). The number of brushes (15) is set in several groups and they are evenly distributed.

7. The anchor cutting device of claim 1, wherein: The inner side of the V-shaped scraper (6) is fixedly connected to a toggle block (16), and the toggle block (16) is movably connected to the inner wall of the cleaning groove (5).

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