A roller forming structure for insulation board
Patent Information
- Application Number
- CN202521547121.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-23
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-07-23
AI Technical Summary
[0003]保温板广泛应用于建筑行业中,但大部分装置的辊压位置相对固定,难以调节成型的尺寸范围,在需要生产不同尺寸的保温板时,无法满足生产需要,如果进行额外的更换操作,比较麻烦,还有可能浪费时间,不利于相关工作进行
[0012] According to the present invention, a roller forming structure for insulation boards is provided. The forming component is controlled by a lifting component, which allows it to move up and down, thereby easily adapting to different production needs and manufacturing insulation boards of different sizes. This is convenient and quick, without the need for additional replacement of related components, saving time, ensuring production efficiency, and facilitating related work.
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Figure CN224714280U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulation board production technology, and in particular to an insulation board roller forming structure. Background Technology
[0002] Insulation boards, simply put, are boards used for insulating buildings. They are rigid foam plastic boards made from polystyrene resin as the main raw material, along with other raw materials and polymers. The mixture is heated and mixed while a catalyst is injected, and then extruded and molded. They have moisture-proof and waterproof properties, allowing for a reduction in the thickness of the building's external envelope, thereby increasing the usable indoor area.
[0003] Insulation boards are widely used in the construction industry, but the rolling positions of most devices are relatively fixed, making it difficult to adjust the size range of the formed boards. When it is necessary to produce insulation boards of different sizes, it cannot meet the production needs. If additional replacement operations are required, it is troublesome and may waste time, which is not conducive to the relevant work.
[0004] Therefore, it is necessary to improve some existing insulation board roller forming devices in order to solve the above-mentioned problems as much as possible. Summary of the Invention
[0005] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.
[0006] To achieve the above objectives, the first aspect of this utility model proposes a roller forming structure for insulation boards, comprising: a main frame, a lifting assembly, a forming assembly, and a support assembly. Two lifting assemblies are mirror-imagely arranged on the main frame. Each lifting assembly includes a driving structure and a limiting structure. The driving structure includes a servo motor, a mounting bracket, a lead screw, a limiting rod, a slider, and a connector. The servo motor is located at the bottom of the main frame, and the mounting bracket is fixedly located directly above the servo motor. The lead screw and the limiting rod are both mounted on the mounting bracket and connected to the servo motor. The slider is slidably mounted on the lead screw and the limiting rod, and the connector is fixedly mounted on the slider. The limiting structure is located on the main frame and on the opposite side of the driving structure. The forming assembly is located on the main frame and connected to the lifting assembly. The support assembly is located at the bottom of the forming assembly.
[0007] In addition, the insulation board roller forming structure proposed above according to this utility model may also have the following additional technical features:
[0008] Furthermore, the limiting structure includes a limiting frame, a moving block, a collar, and a placement frame. The limiting frame is disposed on the main frame and located on the opposite side of the driving structure. A through slot is provided on the limiting frame. The moving block is slidably disposed on the limiting frame and has a through hole. The through hole is directly opposite the connector. The collar is rotatably disposed in the through hole. The placement frame is connected to the moving block.
[0009] Furthermore, the molding assembly includes a drive motor, rollers, and a transmission structure. The drive motor is placed in the placement frame. One end of one roller is connected to the output end of the drive motor, and one end of the other roller is connected to the transmission structure. The other ends of both rollers pass through the through groove, the through hole, and the collar in sequence. Each roller has an extension end on its other end, which is rotatably connected to the connector. The transmission structure is connected to the output end of the drive motor and the other roller, respectively.
[0010] Furthermore, the transmission structure includes a driving wheel, a driven wheel, and a transmission belt, wherein the driving wheel is sleeved on the output end of the drive motor, the driven wheel is sleeved on the roller away from the drive motor, and the transmission belt is sleeved on the outside of the driving wheel and the driven wheel.
[0011] Furthermore, the support assembly includes a support plate, a telescopic rod, and a spring. The support plate is disposed below the placement frame, the telescopic rod is disposed on top of the support plate and connected to the placement frame, and the spring is sleeved on the telescopic rod, with its upper and lower ends connected to the placement frame and the support plate, respectively.
[0012] According to the present invention, a roller forming structure for insulation boards is provided. The forming component is controlled by a lifting component, which allows it to move up and down, thereby easily adapting to different production needs and manufacturing insulation boards of different sizes. This is convenient and quick, without the need for additional replacement of related components, saving time, ensuring production efficiency, and facilitating related work.
[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0014] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0015] Figure 1 This is a schematic diagram of a heat insulation board roller forming structure according to an embodiment of the present utility model;
[0016] Figure 2 This is a schematic diagram of a heat insulation board roller forming structure according to another embodiment of the present utility model;
[0017] Figure 3 This is a schematic diagram of a heat insulation board roller forming structure according to another embodiment of the present utility model;
[0018] Figure 4 This is a schematic diagram of the internal structure of a heat insulation board roller forming structure according to an embodiment of the present utility model;
[0019] As shown in the figure:
[0020] 1. Main frame; 2. Lifting assembly; 21. Drive structure; 211. Servo motor; 212. Mounting bracket; 213. Lead screw; 214. Limiting rod; 215. Slider; 216. Connector; 22. Limiting structure; 221. Limiting frame; 2211. Through slot; 222. Moving block; 2221. Through hole; 223. Collar; 224. Placement frame; 3. Forming assembly; 31. Drive motor; 32. Roller; 321. Extension end; 33. Transmission structure; 331. Driving wheel; 332. Driven wheel; 333. Transmission belt; 4. Support assembly; 41. Support plate; 42. Telescopic rod; 43. Spring. Detailed Implementation
[0021] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0022] The following description, in conjunction with the accompanying drawings, describes a roller forming structure for an insulation board according to an embodiment of the present invention.
[0023] like Figures 1 to 4 As shown in the figure, an embodiment of the present invention provides a heat insulation board roller forming structure, which may include a main frame 1, a lifting component 2, a forming component 3, and a support component 4.
[0024] Two lifting components 2 are mirror images of each other on the main frame 1. The lifting components 2 include a drive structure 21 and a limit structure 22.
[0025] It should be noted that the drive structure 21 will drive the molding component 3 to move in order to adapt to different production needs and manufacture insulation boards of different sizes. The limiting structure 22 will support and limit the roller 32 to facilitate related work.
[0026] The drive structure 21 includes a servo motor 211, a mounting bracket 212, a lead screw 213, a limit rod 214, a slider 215, and a connector 216.
[0027] The servo motor 211 is located at the bottom of the main frame 1, the mounting bracket 212 is fixedly located directly above the servo motor 211, the lead screw 213 and the limit rod 214 are both located on the mounting bracket 212, the lead screw 213 is connected to the servo motor 211, the slider 215 is slidably located on the lead screw 213 and the limit rod 214, and the connector 216 is fixedly located on the slider 215.
[0028] It should be noted that when the servo motor 211 is started, the servo motor 211 will drive the lead screw 213 to rotate, the lead screw 213 will drive the slider 215, the slider 215 will slide on the lead screw 213 and the limit rod 214, and the slider 215 will drive the connector 216 while sliding, which will eventually cause the connector 216 to drive the roller 32 connected to it to move.
[0029] The limiting structure 22 is set on the main frame 1. The limiting structure 22 includes a limiting frame 221, a moving block 222, a collar 223 and a placement frame 224.
[0030] The limiting frame 221 is mounted on the main frame 1 and is located on the opposite side of the driving structure 21. The limiting frame 221 has a through groove 2211. The moving block 222 is slidably mounted on the limiting frame 221 and has a through hole 2221. The through hole 2221 is directly opposite the connector 216. The collar 223 is rotatably mounted in the through hole 2221.
[0031] It should be noted that the roller 32 passes through the through hole 2221, and the collar 223 is sleeved on the outside of the roller 32. The collar 223 can reduce the friction between the roller 32 and the moving block 222 and ensure the stability of the device.
[0032] The placement frame 224 is connected to the moving block 222.
[0033] It should be noted that while the roller 32 moves in the through groove 2211 of the limiting frame 221, it will also drive the collar 223 and the moving block 222 to move. When the moving block 222 slides on the limiting frame 221, it will drive the placement frame 224.
[0034] The forming component 3 is mounted on the main frame 1 and connected to the lifting component 2. The forming component 3 includes a drive motor 31, a roller 32 and a transmission structure 33.
[0035] The drive motor 31 is placed in the placement frame 224. One end of one roller 32 is connected to the output end of the drive motor 31, and one end of the other roller 32 is connected to the transmission structure 33. The other ends of both rollers pass through the through groove 2211, the through hole 2221 and the collar 223 in sequence. Each roller 32 has an extension end 321 on its other end, and the extension end 321 is rotatably connected to the connector 216.
[0036] It should be noted that when the drive motor 31 is started, the drive motor 31 will drive the roller 32 and the transmission structure 33 to perform the forming work on the plate.
[0037] The transmission structure 33 includes a driving pulley 331, a driven pulley 332, and a transmission belt 333.
[0038] Among them, the driving wheel 331 is mounted on the output end of the drive motor 31, the driven wheel 332 is mounted on the roller 32 away from the drive motor 31, and the transmission belt 333 is mounted on the outside of the driving wheel 331 and the driven wheel 332.
[0039] It should be noted that when the drive motor 31 is started, the drive motor 31 will drive the drive wheel 331 to rotate, and the drive wheel 331 will continue to drive the driven wheel 332 through the transmission belt 333.
[0040] The support component 4 is located at the bottom of the molding component 3. The support component 4 includes a support plate 41, a telescopic rod 42, and a spring 43.
[0041] The support plate 41 is located below the placement frame 224, the telescopic rod 42 is located on top of the support plate 41 and is connected to the placement frame 224, and the spring 43 is sleeved on the telescopic rod 42, with its upper and lower ends connected to the placement frame 224 and the support plate 41 respectively.
[0042] It should be noted that the support component 4 provides support and stability to the placement frame 224 and the motor therein, ensuring the overall stability and safety of the device.
[0043] Specifically, when relevant personnel need to carry out relevant production work, they can first place the plate to be processed on the main frame 1, then start the drive motor 31. The drive motor 31 will drive the roller 32 and the driving wheel 331 to rotate. The driving wheel 331 will continue to drive the driven wheel 332 through the transmission belt 333. The driven wheel 332 will drive another roller 32, thereby performing the forming work on the plate.
[0044] When it is necessary to produce insulation boards of different sizes, the servo motor 211 can be started. The servo motor 211 will drive the lead screw 213 to rotate. The lead screw 213 will drive the slider 215. The slider 215 will slide on the lead screw 213 and the limit rod 214. While the slider 215 is sliding, it will also drive the connector 216. The connector 216 will simultaneously drive the roller 32 connected to it. While the roller 32 moves in the through groove 2211 of the limit frame 221, it will also drive the collar 223 and the moving block 222 to move. While the moving block 222 slides on the limit frame 221, it will also drive the placement frame 224. The placement frame 224 will then drive the drive motor 31 in it.
[0045] As the placement frame 224 moves the drive motor 31, it also moves the telescopic rod 42 and spring 43 below. The telescopic rod 42 and spring 43 provide some support for the molding component 3. When the molding component 3 moves to a suitable height, the drive motor 31 can be restarted to resume production.
[0046] In summary, the insulation board roller forming structure according to this utility model embodiment uses a lifting component to control the forming component, enabling it to move up and down. This allows it to easily adapt to different production needs, manufacture insulation boards of different sizes, and is convenient and quick to produce without the need for additional component replacement, saving time, ensuring production efficiency, and facilitating related work.
[0047] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0048] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0049] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this application.
Claims
1. A roller forming structure for insulation boards, characterized in that, include: The main frame (1), lifting assembly (2), forming assembly (3), and support assembly (4) are as follows: The two lifting components (2) are mirror images of each other on the main frame (1). Each lifting component (2) includes a driving structure (21) and a limiting structure (22). The drive structure (21) includes a servo motor (211), a mounting bracket (212), a lead screw (213), a limit rod (214), a slider (215), and a connector (216), wherein, The servo motor (211) is located at the bottom of the main frame (1); The mounting bracket (212) is fixedly positioned directly above the servo motor (211); The lead screw (213) and the limiting rod (214) are both mounted on the mounting bracket (212), and the lead screw (213) is connected to the servo motor (211); The slider (215) is slidably disposed on the lead screw (213) and the limiting rod (214); The connector (216) is fixedly mounted on the slider (215); The limiting structure (22) is disposed on the main frame (1) and located on the opposite side of the driving structure (21); The molding component (3) is disposed on the main frame (1) and connected to the lifting component (2); The support component (4) is disposed at the bottom of the molding component (3).
2. The insulation board roller forming structure according to claim 1, characterized in that, The limiting structure (22) includes a limiting frame (221), a moving block (222), a collar (223), and a placement frame (224), wherein, The limiting frame (221) is disposed on the main frame (1) and located on the opposite side of the driving structure (21). The limiting frame (221) is provided with a through slot (2211). The movable block (222) is slidably disposed on the limiting frame (221), and a through hole (2221) is provided in the movable block (222), the through hole (2221) being directly opposite the connector (216); The collar (223) is rotatably disposed in the through hole (2221); The placement frame (224) is connected to the moving block (222).
3. The insulation board roller forming structure according to claim 2, characterized in that, The molding component (3) includes a drive motor (31), rollers (32), and a transmission structure (33), wherein, The drive motor (31) is placed in the placement frame (224); One of the rollers (32) is connected at one end to the output end of the drive motor (31), and the other roller (32) is connected at one end to the transmission structure (33). The other ends of both rollers pass through the through groove (2211), the through hole (2221), and the collar (223) in sequence. Each roller (32) has an extension end (321) on its other end, and the extension end (321) is rotatably connected to the connector (216). The transmission structure (33) is connected to the output end of the drive motor (31) and another roller (32) respectively.
4. The insulation board roller forming structure according to claim 3, characterized in that, The transmission structure (33) includes a driving pulley (331), a driven pulley (332), and a transmission belt (333), wherein, The drive wheel (331) is sleeved on the output end of the drive motor (31); The driven wheel (332) is sleeved on the roller (32) which is away from the drive motor (31); The transmission belt (333) is sleeved on the outside of the driving pulley (331) and the driven pulley (332).
5. The insulation board roller forming structure according to claim 4, characterized in that, The support assembly (4) includes a support plate (41), a telescopic rod (42), and a spring (43), wherein, The support plate (41) is disposed below the placement frame (224); The telescopic rod (42) is disposed on the top of the support plate (41) and is connected to the placement frame (224); The spring (43) is sleeved on the telescopic rod (42), and its upper and lower ends are respectively connected to the placement frame (224) and the support plate (41).