A delivery mechanism for implementing network transformer point-of-use water treatment

Abstract

The utility model relates to a kind of conveying mechanism for realizing network transformer point water treatment, including protective sheet metal, motor mounting plate is fixed in protective sheet metal side, motor mounting plate bottom is installed with stepper motor, stepper motor top is driven displacement connecting block to reciprocate along first linear slide rail by synchronous belt drive mechanism, the displacement connecting block top is equipped with tray limiting mechanism, and it is synchronously moved with it, for positioning and limiting fixation in the process of tray moving with displacement connecting block, the utility model can continuously and smoothly, the conveying and positioning of tray are all automatically completed by equipment, avoid the waiting time caused by artificial feeding and correction, realize assembly line operation, improve the efficiency of point water treatment link, simultaneously, because positioning is reliable and movement is stable, reduce rework and loss, further improve overall capacity.

Description

Technical Field

[0001] This utility model relates to the field of network transformer point water treatment, specifically a transmission mechanism for realizing network transformer point water treatment. Background Technology

[0002] Network transformers are small transformer components used in electronic communication equipment. During manufacturing, they often require insulation treatment (such as applying water-based insulating varnish) followed by drying and curing. In the water-based insulating varnish application process of network transformers, trays are typically used to carry multiple products to be treated and convey them to the coating position. However, existing conveying equipment used in this process has several shortcomings, mainly in the following aspects:

[0003] 1. Due to the lack of a positioning mechanism, the material tray often cannot accurately stop at the designated position during movement, resulting in deviations in the application position of varnish and affecting the insulation treatment effect.

[0004] 2. The existing conveying device lacks effective limiting and fixing, and the material tray is prone to deviation or shaking during conveying, which further aggravates the problem of inaccurate positioning and easily causes missed coating or misaligned coating.

[0005] 3. The conveying and alignment processes are mostly semi-automatic, still requiring manual intervention for loading and unloading or position correction, which not only increases labor costs but also limits the efficiency of continuous production. Utility Model Content

[0006] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to the needs of reality, and provide a conveying mechanism for varnish treatment of network transformers. This solves the problem that the lack of a positioning mechanism often prevents the material tray from accurately stopping at the designated position during movement, resulting in deviations in the varnish application position and affecting the insulation treatment effect. Existing conveying devices lack effective limiting and fixing, and the material tray is prone to offset or shaking during conveying, further aggravating the problem of inaccurate positioning, which can easily lead to missed coating or misaligned coating. The conveying and alignment process is mostly semi-automatic, still requiring manual intervention for loading and unloading or position correction, which not only increases labor costs but also limits the efficiency of continuous production.

[0007] To achieve the purpose of this utility model, the technical solution adopted by this utility model is as follows: a conveying mechanism for realizing the treatment of water at the network transformer point is designed, including a protective sheet metal, a motor mounting plate is fixed on the side of the protective sheet metal, a stepper motor is installed at the bottom of the motor mounting plate, and the top of the stepper motor drives the displacement connecting block to reciprocate along the first linear slide rail through a synchronous belt transmission mechanism. The top of the displacement connecting block is provided with a material tray limiting mechanism, which moves synchronously with it, and is used to position and limit the material tray during the movement of the material tray with the displacement connecting block.

[0008] Preferably, the synchronous belt drive mechanism includes a synchronous pulley, which is connected to a stepper motor via a speed reducer.

[0009] Preferably, the synchronous pulley meshes to drive the synchronous belt, and a displacement connecting block is fixedly connected to the surface of the synchronous belt, so that the displacement connecting block is driven by the stepper motor to move linearly along the first linear slide rail set at the bottom of the protective sheet metal.

[0010] Preferably, the tray limiting mechanism includes a mounting base plate, a support bar disposed at the bottom of the first mounting base plate, a drag chain mounting sheet metal disposed on the side of the first mounting base plate, and two clamping members respectively fixed to the first mounting base plate and arranged opposite to each other.

[0011] Preferably, the clamping member is driven by an adjustable cylinder mounted on the top of the first mounting base plate to move along the second linear slide rail to clamp and limit the empty material tray.

[0012] Preferably, the clamping member includes a first chuck workpiece and a second chuck workpiece.

[0013] Preferably, a displacement connecting block is provided on one side of the bottom of the first mounting base plate, a drag chain sheet metal is installed on the side of the displacement connecting block, and a second mounting base plate is installed at the bottom. The drag chain sheet metal is provided on the side to accommodate and protect electrical lines and air pipes. During the movement of the displacement connecting block, the cables and air pipes are pulled and guided to prevent entanglement and wear.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model achieves automatic control of the material tray conveying and clamping process through the linkage of stepper motor and cylinder, eliminating the need for manual intervention in material tray alignment and fixing, reducing the labor intensity of operators, avoiding manual alignment errors, and greatly improving production efficiency.

[0016] 2. This utility model adopts a synchronous belt drive with linear guide rail to ensure the accuracy of transmission and positioning. It is combined with a cylinder-driven clamping and limiting mechanism to firmly fix the position of the material tray and prevent the material tray from shifting during movement and dispensing. This ensures the accurate and consistent position of the varnish dispensing and guarantees the consistency of the insulation treatment quality of the product.

[0017] In summary, this invention enables continuous and stable operation, with the conveying and positioning of the material trays being completed automatically by the equipment. This avoids the waiting time caused by manual loading, unloading, and calibration, achieving assembly line operation and improving the efficiency of the Dianfan water treatment process. At the same time, due to reliable positioning and smooth movement, rework and losses are reduced, further increasing overall production capacity. Attached Figure Description

[0018] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the material tray limiting mechanism of this utility model.

[0020] In the diagram: 1. Protective sheet metal; 2. Synchronous pulley; 3. Motor mounting plate; 4. Stepper motor; 5. Synchronous belt; 6. Material tray limiting mechanism; 601. First mounting base plate; 602. Adjustable cylinder; 603. Second linear slide rail; 604. Cable chain mounting sheet metal; 605. Empty material tray; 606. Second chuck workpiece; 607. Support bar; 608. First chuck workpiece; 7. First linear slide rail; 8. Second mounting base plate; 9. Displacement connecting block; 10. Cable chain sheet metal; 11. Cable chain. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0022] Example 1: A transmission mechanism for implementing water treatment at network transformer points, see [link to example]. Figures 1 to 2 It includes a protective sheet metal 1, a motor mounting plate 3 fixed on the side of the protective sheet metal 1, a stepper motor 4 installed at the bottom of the motor mounting plate 3, and a displacement connecting block 9 driven by a synchronous belt 5 transmission mechanism to reciprocate along the first linear slide rail 7. The top of the displacement connecting block 9 is provided with a material tray limiting mechanism 6, which moves synchronously with it, and is used to position and limit the material tray as it moves with the displacement connecting block 9.

[0023] For details, see Figure 1 The synchronous belt 5 transmission mechanism includes a synchronous pulley 2, which is connected to a stepper motor 4 via a reducer.

[0024] Further, see Figure 1 The synchronous pulley 2 engages and drives the synchronous belt 5 to run. The synchronous belt 5 is fixedly connected to the displacement connecting block 9, so that the stepper motor 4 drives the displacement connecting block 9 to move linearly along the first linear slide rail 7 set at the bottom of the protective sheet metal 1.

[0025] The synchronous belt 5 is driven by the synchronous pulley 2. The synchronous belt 5 is fixedly connected to the displacement connecting block 9. The displacement connecting block 9 moves linearly back and forth along the linear slide rail, which drives the material tray limiting mechanism 6 on its top to move synchronously. The material tray is placed on the limiting component before starting. Since the transmission structure moves along the guide rail and is driven by the stepper motor 4, its transmission process has good controllability and repeatability, which can ensure that the material tray moves accurately to the preset position, thereby avoiding deviation in the position of varnish spot coating and improving the consistency of insulation treatment effect.

[0026] It is worth noting that, see Figure 2The tray limiting mechanism 6 includes a mounting base plate, a support bar 607 disposed at the bottom of the first mounting base plate 601, a drag chain mounting sheet metal 604 disposed on the side of the first mounting base plate 601, and two clamping members respectively fixed to the first mounting base plate 601 and arranged opposite to each other.

[0027] It is worth noting that, see Figure 2 The clamping component is driven by an adjustable cylinder 602 installed on the top of the first mounting base plate 601 to move along the second linear slide rail 603 to clamp and limit the empty material tray 605.

[0028] It is worth mentioning that, see Figure 2 The clamping components include a first chuck workpiece 608 and a second chuck workpiece 606.

[0029] After the material tray is placed, the adjustable cylinder 602 drives the clamping component to move along the linear guide, so that the first chuck workpiece 608 and the second chuck workpiece 606 are relatively closed, clamping the two sides of the material tray. After clamping, the material tray can maintain a stable state during the conveying process without lateral displacement or shaking, effectively solving the problem of material tray offset, ensuring that the coating area is accurate and consistent during the water application process, and avoiding the risk of missed coating, misalignment or rework.

[0030] It is worth emphasizing that, see Figure 2 The first mounting base plate 601 has a displacement connecting block 9 on one side of its bottom. A drag chain sheet metal 10 is mounted on the side of the displacement connecting block 9, and a second mounting base plate 8 is mounted on the bottom. A drag chain 11 is provided on the side of the drag chain sheet metal 10 to accommodate and protect electrical lines and air pipes. During the movement of the displacement connecting block 9, the cables and air pipes are pulled and guided to prevent entanglement and wear.

[0031] When using the conveyor mechanism for applying varnish to network transformers, the operator only needs to place the empty tray 605 at the designated position on the conveyor mechanism. The tray limiting mechanism 6, driven by the adjustable cylinder 602, automatically clamps and positions the tray. Once the tray is securely clamped, the stepper motor 4 drives the tray along the linear slide rail via the synchronous belt 5, precisely delivering the tray to the varnish application station. Due to the use of the linear guide mechanism of the stepper motor 4 and the synchronous belt 5, and the fact that the tray remains stationary during movement and coating under the clamping action of the cylinder, tray wobbling or shifting is avoided, ensuring that the varnish is accurately applied to the designated area of ​​the product without any missed or misaligned coating. The conveying and positioning can be completed without manual intervention in the alignment and fixing of the tray, significantly reducing manual alignment errors and improving production efficiency. The entire varnish application process can therefore be carried out continuously and smoothly, achieving automated assembly line operation and ensuring the consistency and reliability of the network transformer insulation treatment process.

[0032] In the entire conveying operation, the material tray only needs to be initially placed to the limiting component by the operator. The subsequent clamping, movement, and limiting are all completed automatically. The stepper motor 4 and the cylinder drive the movement and clamping mechanisms respectively, eliminating the need for manual alignment, correction, or assistance in handling. The device's built-in drag chain 11 structure ensures that the follower cable and air pipe remain orderly during the conveying process, without tangling or falling off, thus guaranteeing the stability of continuous equipment operation. The overall structure realizes the integrated mechanical action of the material tray from placement, clamping, movement, and positioning, greatly improving the automation level and production efficiency of the Dianfan water treatment process.

[0033] In addition, all components designed in this utility model are general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Those skilled in the art can fully implement them, so there is no need to elaborate. The content protected by this utility model does not involve improvements to the internal structure and method.

Claims

1. A conveying mechanism for realizing network transformer point water treatment, comprising protective sheet metal (1), characterized in that, The protective sheet metal (1) is fixed with a motor mounting plate (3) on the side. A stepper motor (4) is installed at the bottom of the motor mounting plate (3). The top of the stepper motor (4) drives the displacement connecting block (9) to move back and forth along the first linear slide rail (7) through a synchronous belt (5) transmission mechanism. The top of the displacement connecting block (9) is provided with a material tray limiting mechanism (6), which moves synchronously with it. It is used to position and limit the material tray as it moves with the displacement connecting block (9).

2. The conveying mechanism as described in claim 1, characterized in that, The synchronous belt (5) transmission mechanism includes a synchronous pulley (2), which is connected to a stepper motor (4) via a speed reducer.

3. The conveying mechanism as described in claim 2, characterized in that, The synchronous pulley (2) meshes and drives the synchronous belt (5) to run. The synchronous belt (5) is fixedly connected to the surface of the displacement connecting block (9), so that the displacement connecting block (9) is driven by the stepper motor (4) to move linearly along the first linear slide rail (7) set at the bottom of the protective sheet metal (1).

4. The conveying mechanism as described in claim 1, characterized in that, The tray limiting mechanism (6) includes a mounting base plate, a support strip (607) disposed at the bottom of the first mounting base plate (601), a drag chain mounting sheet metal (604) disposed on the side of the first mounting base plate (601), and two clamping members respectively fixed to the first mounting base plate (601) and arranged opposite to each other.

5. The conveying mechanism as described in claim 4, characterized in that, The clamping member is driven by an adjustable cylinder (602) installed on the top of the first mounting base plate (601) to move along the second linear slide rail (603) to clamp and limit the empty material tray (605).

6. The conveying mechanism as described in claim 4, characterized in that, The clamping components include a first chuck workpiece (608) and a second chuck workpiece (606).

7. The conveying mechanism as described in claim 4, characterized in that, The first mounting base plate (601) has a displacement connecting block (9) on one side of its bottom. The displacement connecting block (9) has a drag chain sheet metal (10) installed on its side and a second mounting base plate (8) installed at its bottom. The drag chain sheet metal (10) has a drag chain (11) on its side, which is used to accommodate and protect electrical lines and air pipes. During the movement of the displacement connecting block (9), the cable and air pipe are pulled and guided to prevent entanglement and wear.

Images