Insulating layer raw material pulverizing and melting device

Abstract

The utility model relates to raw material crushing melting technical field, and disclose an insulation layer raw material crushing melting device, including melting mechanism body and the communication at its surface's crushing bin still include: fixedly connected in the elastic ring of crushing bin inner wall, the utility model discloses the setting of filter plate can effectively block the larger material particle that has not completely crushed, thereby reduced the homogeneity of subsequent melting because of material particle size uneven, improved product quality, under the action of vibrating mechanism etc. structure, can vibrate to filter plate to further improve the screening effect of filter plate, under the action of recovery mechanism, can the recovery and re -crushing of larger material particle to improve the crushing efficiency and quality, also improve the recovery work efficiency, reduce the unreasonable loss and waste condition of material, solve the problem that the melting effect is not good and the material recovery reuse rate is low when using the prior art device.

Description

Technical Field

[0001] This utility model relates to the field of raw material crushing and melting technology, specifically to a device for crushing and melting insulating layer raw materials. Background Technology

[0002] In many industrial production sectors, especially those involving insulation material manufacturing, electronic component packaging, and cable production, the quality and processing efficiency of insulation materials have a crucial impact on the performance and production cost of the final product.

[0003] However, in the use of some existing devices, there are often a lot of uneven particle sizes in the crushed material. There are fine particles that meet the requirements, as well as larger particles that are not completely crushed. Some existing devices do not have a structure for screening these particles, which not only affects the uniformity of subsequent processing, but may also lead to quality defects in the produced insulation layer products. Utility Model Content

[0004] The purpose of this invention is to provide an insulating layer raw material crushing and melting device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an insulating layer raw material crushing and melting device, comprising a melting mechanism body and a crushing chamber connected to its surface, and further comprising: An elastic ring is fixedly connected to the inner wall of the crushing chamber. A filter plate that blocks larger material particles is fixedly connected to the inner wall of the elastic ring. A servo motor is provided on one side of the crushing chamber. A vibration mechanism that vibrates the filter plate is provided at the bottom of the filter plate. A feed inlet is fixedly connected to the surface of the elastic ring, and one end of the feed inlet is provided with a recycling mechanism for recycling and reusing larger material particles.

[0006] Preferably, the vibration mechanism includes a cam fixedly connected to the output shaft of the servo motor, a connecting block fixedly connected to the bottom of the filter plate, a vibration block fixedly connected to one side of one side of the connecting block, a spring fixedly connected to one side of the other connecting block, and a sliding rod fixedly connected to one side of the other connecting block.

[0007] Preferably, the recycling mechanism includes a mounting shell fixedly connected to the surface of the crushing bin, an auger rotatably connected to the inner wall of the mounting shell, and a discharge port connected to one side of the mounting shell.

[0008] Preferably, the top of the auger is rotatably connected to a bearing seat, and the top of the bearing seat is fixedly connected to the inner wall of the mounting housing.

[0009] Preferably, both the elastic ring and the filter plate are designed with an inclined structure.

[0010] Preferably, the sliding rod is located inside the spring, and the spring works in conjunction with the sliding rod.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention, through the design of a filter plate, effectively blocks larger, incompletely crushed material particles, thereby reducing the impact of uneven particle size on the uniformity of subsequent melting and improving product quality. The vibration mechanism further enhances the screening effect of the filter plate, ensuring its pores remain open and improving filtration efficiency. The recycling mechanism recovers and re-crushes larger particles, improving crushing efficiency and quality, as well as recycling efficiency. This reduces unreasonable material loss and waste, achieving efficient material recycling and effectively lowering production costs. It also solves the problems of poor melting effect and low material recycling rate in existing devices. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial three-dimensional structural diagram of the present invention; Figure 3 This is a partial three-dimensional cross-sectional structural diagram from another perspective of the present invention; Figure 4 This is a partial three-dimensional cross-sectional structural diagram of the present invention.

[0013] In the diagram: 1. Melting mechanism body; 2. Crushing chamber; 3. Crushing mechanism; 4. Filter plate; 5. Elastic ring; 6. Servo motor; 7. Vibration mechanism; 71. Cam; 72. Vibrating block; 73. Connecting block; 74. Spring; 75. Sliding rod; 8. Feed inlet; 9. Recycling mechanism; 91. Mounting shell; 92. Screwdriver; 93. Discharge pipe; 10. Bearing seat. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-4As shown, an insulating layer raw material crushing and melting device includes a melting mechanism body 1. A crushing chamber 2 is connected to the surface of the melting mechanism body 1. A crushing mechanism 3 is installed inside the crushing chamber 2. The crushing mechanism 3 crushes the insulating layer raw material, which then enters the inner cavity of the melting mechanism body 1 from the crushing chamber 2 for subsequent processing. An elastic ring 5, made of rubber, is fixedly connected to the inner wall of the crushing chamber 2. A filter plate 4 is also fixedly connected to the inner wall of the elastic ring 5. Both the elastic ring 5 and the filter plate 4 are designed with an inclined structure. The filter plate 4 can block larger material particles that are not completely crushed by the crushing mechanism 3, thereby reducing the impact of uneven particle size on the uniformity of subsequent melting, effectively reducing the occurrence of local overheating or overcooling, thus improving melting efficiency and reducing energy consumption. A servo motor 6 is installed on one side of the crushing chamber 2, and a vibration mechanism 7 is installed at the bottom of the filter plate 4. The vibration mechanism 7 works in conjunction with the servo motor 6. Under this action, the servo motor 6 is activated. The machine 6 can drive the vibration mechanism 7 to vibrate the filter plate 4 laterally, effectively reducing the accumulation or blockage of materials on the surface of the filter plate 4, thus ensuring the unobstructed pores of the filter plate 4, improving filtration efficiency, and allowing fine particles that meet the particle size requirements to pass through the filter plate 4 more smoothly, further improving the uniformity and quality stability of the filtered material. The surface of the elastic ring 5 is fixedly connected to the feed inlet 8, and the surface of the feed inlet 8 is fixedly connected to the inner wall of the crushing chamber 2. One end of the feed inlet 8 is provided with a recovery mechanism 9, which works in conjunction with the servo motor 6. Under this action, larger material particles blocked by the filter plate 4 will slide from the feed inlet 8 into the inner cavity of the recovery mechanism 9 under the special shape of the elastic ring 5 and the filter plate 4, as well as under the action of the vibration mechanism 7, and then re-enter the inner cavity of the crushing chamber 2 for crushing under the action of the recovery mechanism 9, thereby reducing material waste, improving crushing efficiency and crushing quality, reducing production costs, and realizing efficient recycling and reuse of materials.

[0016] The vibration mechanism 7 includes a cam 71 fixedly connected to the output shaft of the servo motor 6. Two connecting blocks 73 are fixedly connected to the bottom of the filter plate 4, symmetrically positioned with respect to the center line of the filter plate 4. A vibration block 72 is fixedly connected to one side of one connecting block 73, and the vibration block 72 works in conjunction with the cam 71. A spring 74 is fixedly connected to one side of the other connecting block 73, with one end of the spring 74 fixedly connected to the inner wall of the crushing chamber 2. A sliding rod 75 is fixedly connected to one side of the other connecting block 73, and the surface of the sliding rod 75 slides against the inner wall of the crushing chamber 2. Under this action, turning on the servo motor 6 will drive the cam 71 to rotate. During rotation, the cam 71, utilizing its special contour, will periodically contact one side of the vibration block 72 and apply force. When the protruding part of the cam 71 contacts the vibration block 72, it will push the vibration block 72 to one side, simultaneously causing the filter plate 4 to compress the elastic ring 5, which in turn causes the other connecting block 73 to compress the spring 74, and then drives the sliding rod 72 to rotate. 5 slides on the inner wall of the crushing chamber 2. As the cam 71 continues to rotate, the protruding part will leave the vibrating block 72, and under the combined action of the elastic ring 5 and the spring 74, the filter plate 4 and the connecting block 73 and other structures will return to their original positions. This cycle repeats, so that the filter plate 4 can generate regular vibration, thereby vibrating the fine particles on the surface of the filter plate 4 that meet the particle size requirements into the inner cavity of the melting mechanism body 1 for subsequent processing. Larger material particles will enter the inner cavity of the recycling mechanism 9 through the feed port 8 for recycling, thereby effectively reducing the accumulation or blockage of materials on the surface of the filter plate 4, ensuring that the pores of the filter plate 4 are always unobstructed, improving filtration efficiency, and also improving the uniformity and quality stability of the molten product. The sliding rod 75 is located inside the spring 74. The spring 74 and the sliding rod 75 work together. Under this action, the sliding rod 75 can be guided during the compression or rebound of the spring 74, effectively reducing the possibility of large positional displacement of the spring 74.

[0017] The recycling mechanism 9 includes a mounting shell 91 fixedly connected to the surface of the crushing chamber 2. One side of the mounting shell 91 is connected to one end of the feed inlet 8. An auger 92 is rotatably connected to the inner wall of the mounting shell 91. The bottom of the auger 92 is fixedly connected to the output shaft of the servo motor 6. A discharge pipe 93 is connected to one side of the mounting shell 91. The discharge pipe 93 has an inclined structure design to facilitate the material falling into the inner cavity of the crushing chamber 2. Under this action, turning on the servo motor 6 will drive the auger 92 to rotate, causing the material entering from the feed inlet 8 to gradually move upward along the spiral direction of the auger 92. The material is discharged through the discharge pipe 93, thereby realizing the recycling and re-crushing of larger material particles, improving crushing efficiency and quality, reducing unreasonable material loss and waste, achieving efficient material recycling, and thus reducing production costs. The top of the auger 92 is rotatably connected to the bearing seat 10, and the top of the bearing seat 10 is fixedly connected to the inner wall of the mounting shell 91. With the cooperation of the bearing seat 10 and the auger 92, the auger 92 can be made more stable when rotating, reducing the situation where the auger 92 is not stable enough when rotating, which affects the working efficiency of the auger 92.

[0018] It is worth noting that the technical features such as the melting mechanism body 1 and the crushing mechanism 3 proposed in this technical solution should be regarded as prior art. The specific structure, working principle and possible control methods and spatial arrangement of these technical features can be selected using conventional methods in this field. This technical solution will not elaborate further.

[0019] Working Principle: First, the insulating material is poured into the inner cavity of the crushing chamber 2 and crushed by the crushing mechanism 3. The crushed material falls onto the surface of the specially shaped filter plate 4, which blocks larger, incompletely crushed particles. Then, the servo motor 6 is activated to drive the cam 71 to rotate. Due to its special shape, the cam 71 periodically contacts the vibrating block 72 and applies force. When the protruding part of the cam 71 contacts the vibrating block 72, it squeezes the vibrating block 72, causing the filter plate 4 to compress the elastic ring 5. Another connecting block 73 compresses the spring 74, and the sliding rod 75 slides on the inner wall of the crushing chamber 2. When the protruding part of the cam 71 leaves the vibrating block 72, the combined action of the elastic ring 5 and the spring 74 causes the filter plate 4 and other structures to return to their original positions. This cycle repeats, causing the filter plate 4 to vibrate regularly, thus meeting the requirements of the crushing mechanism. Fine particles meeting the particle size requirements are vibrated into the inner cavity of the melting mechanism body 1, while larger material particles remain on the filter plate 4. This effectively reduces material accumulation and blockage, ensuring unobstructed pores in the filter plate 4 and improving filtration efficiency. Under the special shape of the elastic ring 5 and the filter plate 4, as well as the action of the vibration mechanism 7, larger material particles blocked by the filter plate 4 slide from the feed inlet 8 into the inner cavity of the mounting shell 91. Simultaneously, the servo motor 6 drives the auger 92 to rotate, causing the material entering from the feed inlet 8 to gradually move upward along the spiral direction of the auger 92 and fall back into the inner cavity of the crushing chamber 2 through the inclined discharge pipe 93 for further crushing. This achieves the recovery and re-crushing of larger material particles, improving crushing efficiency and quality, enhancing recycling efficiency, reducing material waste, lowering production costs, and realizing efficient material recovery and reuse.

[0020] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for crushing and melting insulating layer raw materials, comprising a melting mechanism body (1) and a crushing chamber (2) communicating with its surface, characterized in that, Also includes: An elastic ring (5) is fixedly connected to the inner wall of the crushing chamber (2). A filter plate (4) for blocking larger material particles is fixedly connected to the inner wall of the elastic ring (5). A servo motor (6) is provided on one side of the crushing chamber (2). A vibration mechanism (7) for vibrating the filter plate (4) is provided at the bottom of the filter plate (4). A feed inlet (8) is fixedly connected to the surface of the elastic ring (5), and a recycling mechanism (9) for recycling and reusing larger material particles is provided at one end of the feed inlet (8).

2. The device for crushing and melting insulating layer raw materials according to claim 1, characterized in that: The vibration mechanism (7) includes a cam (71) fixedly connected to the output shaft of the servo motor (6), a connecting block (73) fixedly connected to the bottom of the filter plate (4), a vibration block (72) fixedly connected to one side of one side of the connecting block (73), a spring (74) fixedly connected to one side of the other connecting block (73), and a sliding rod (75) fixedly connected to one side of the other connecting block (73).

3. The device for crushing and melting insulating layer raw materials according to claim 1, characterized in that: The recycling mechanism (9) includes a mounting shell (91) fixedly connected to the surface of the crushing chamber (2), an auger (92) rotatably connected to the inner wall of the mounting shell (91), and a discharge port (93) connected to one side of the mounting shell (91).

4. The insulating layer raw material crushing and melting device according to claim 3, characterized in that: The top of the auger (92) is rotatably connected to a bearing seat (10), and the top of the bearing seat (10) is fixedly connected to the inner wall of the mounting shell (91).

5. The device for crushing and melting insulating layer raw materials according to claim 1, characterized in that: Both the elastic ring (5) and the filter plate (4) are designed with an inclined structure.

6. The device for crushing and melting insulating layer raw materials according to claim 2, characterized in that: The sliding rod (75) is located inside the spring (74), and the spring (74) works in conjunction with the sliding rod (75).

Images