A fully automatic inlaying device

Abstract

The utility model provides a kind of full-automatic inlay device, including machine table and be set on the mobile mechanism of machine table, feeding and discharging mechanism, powder adding mechanism and inlay mechanism;Mobile mechanism includes transverse movement module and longitudinal movement module, transverse movement module is connected longitudinal movement module, and feeding and discharging mechanism and powder adding mechanism are all connected transverse movement module, and mobile mechanism drives feeding and discharging mechanism and powder adding mechanism to move;Feeding and discharging mechanism includes first vertical movement module and clamping module, and clamping module is used to clamp sample, and clamping module is connected first vertical movement module, and first vertical movement module drives clamping module to move;Powder adding mechanism includes second vertical movement module and powder adding module, and second vertical movement module drives powder adding module to move and adds inlay powder material to inlay mechanism;Inlay mechanism includes inlay mould, and inlay cavity is provided in inlay mould, and movable cover is provided above inlay cavity, and pressurized hydraulic cylinder is provided below inlay cavity.

Description

Technical Field

[0001] This utility model belongs to the technical field of auxiliary equipment for material testing, and in particular relates to a fully automatic inlay device. Background Technology

[0002] In the field of materials testing, sample mounting is a crucial preliminary step for subsequent grinding, polishing, and microstructure observation. Existing mounting equipment suffers from the following main technical deficiencies:

[0003] Low level of automation: Traditional manual or semi-automatic mounting machines require manual operation of feeding, pressurizing, demolding and other operations, which is not only labor-intensive, but also prone to uneven pressure and heating temperature fluctuations, resulting in inconsistent mounting density and affecting the repeatability of subsequent test results.

[0004] Efficiency versus compatibility: Existing equipment is mostly designed for single-size samples. When changing molds, the positioning structure needs to be manually disassembled and adjusted, which is cumbersome. In addition, the cooling process relies on natural cooling, resulting in an inlay cycle of 20-30 minutes per piece, which is difficult to meet the needs of batch testing.

[0005] Therefore, it is necessary to provide a fully automatic inlay device to solve the problems of unstable inlay quality and low efficiency in the prior art. Utility Model Content

[0006] This invention provides a fully automatic inlay device that improves inlay quality and efficiency.

[0007] To achieve the above objectives, the present invention provides the following technical solution.

[0008] A fully automatic inlay device includes a machine base and a moving mechanism, a loading and unloading mechanism, a powder adding mechanism and an inlay mechanism disposed on the machine base;

[0009] The moving mechanism includes a horizontal moving module and a vertical moving module. The vertical moving module is disposed on the machine base. The horizontal moving module is connected to the vertical moving module. The loading and unloading mechanism and the powder adding mechanism are both connected to the horizontal moving module. The moving mechanism drives the loading and unloading mechanism and the powder adding mechanism to move.

[0010] The loading and unloading mechanism includes a first vertical moving module and a clamping module. The clamping module is used to clamp the sample. The clamping module is connected to the first vertical moving module. The moving mechanism and the first vertical moving module drive the clamping module to move to realize the loading and unloading of the sample.

[0011] The powder-adding mechanism includes a second vertical moving module and a powder-adding module. The moving mechanism and the second vertical moving module drive the powder-adding module to move, and the powder-adding mechanism adds inlay powder to the inlay mechanism.

[0012] The inlay mechanism includes an inlay mold, an inlay cavity is provided in the inlay mold, a movable cover is provided above the inlay cavity, and a pressure hydraulic cylinder is provided below the inlay cavity.

[0013] During operation, the moving mechanism drives the loading and unloading mechanism to the loading and unloading station to clamp the sample to be inlaid, and then moves to the inlay cavity to place the sample into the inlay cavity. The moving mechanism drives the powder adding mechanism to the inlay cavity to add a set amount of inlay powder to the inlay cavity. The cap moves to the inlay cavity and closes the inlay cavity. The pressurizing hydraulic cylinder applies pressure to the inlay cavity to achieve inlay. After inlay is completed, the cap is removed, the pressurizing hydraulic cylinder pushes out the inlaid sample, the loading and unloading mechanism clamps the inlaid sample, and the moving mechanism drives the loading and unloading mechanism to the loading and unloading station to unload the sample.

[0014] Preferably, the clamping module includes a clamping cylinder, an upper mounting plate, a middle fixed ring, a middle rotating ring, clamping blocks, and a lower mounting plate. The middle rotating ring is coaxially sleeved on the inner wall of the middle fixed ring and can rotate relative to the middle fixed ring. The top of the lower mounting plate is provided with multiple moving guide grooves spaced apart circumferentially. Multiple clamping blocks are correspondingly arranged in the moving guide grooves. The top of each clamping block is provided with a guide post. The middle rotating ring is provided with guide waist-shaped holes that match the guide posts. The guide posts are correspondingly arranged in the guide waist-shaped holes. The lower mounting plate is fixedly connected to the middle fixed ring. The clamping cylinder is arranged on the upper mounting plate and movably connected to the middle rotating ring. When the clamping cylinder extends or retracts, it drives the middle rotating ring to rotate counterclockwise or clockwise, thereby driving the clamping blocks to move along the moving guide grooves and the guide waist-shaped holes to clamp or release the sample.

[0015] Preferably, the moving mechanism further includes a longitudinal slide rail, the longitudinal slide rail and the longitudinal moving module are respectively disposed on both sides of the machine base, the two ends of the transverse moving module are respectively connected to the longitudinal slide rail and the longitudinal moving module, and the longitudinal moving module drives the transverse moving module to move longitudinally along the longitudinal slide rail.

[0016] Preferably, the powder adding module includes a hopper, a metering valve, and a powder adding pipe connected in sequence. The hopper stores the embedded powder, the metering valve controls the amount of embedded powder added, and the powder adding pipe extends into the embedded cavity when adding the embedded powder.

[0017] Preferably, the powder adding mechanism further includes a powder receiving cylinder and a powder receiving box. The powder receiving cylinder is fixed to one side of the second vertical moving module. During the movement of the moving mechanism, the powder receiving cylinder extends, so that the powder receiving box is located below the powder adding pipe. The powder adding mechanism also includes a height sensor, which is used to detect the height change of the inlay cavity before and after adding inlay powder.

[0018] Preferably, the inlay mechanism further includes a mounting frame and a sliding plate. The mounting frame is disposed on the machine base, and the inlay mold is fixed in the mounting frame. The sliding plate is disposed above the mounting frame and is slidably connected to the mounting frame and the slider via a slide rail. A sliding cylinder is disposed in the mounting frame, and the sliding cylinder is connected to the sliding plate and drives the sliding plate to move relative to the mounting frame. A sliding frame is fixed on the sliding plate, and a cap-lowering cylinder and a cap-rotating cylinder are disposed on the sliding frame. The cap-lowering cylinder drives the cap to lower and close to the inlay cavity, and the cap-rotating cylinder drives the cap to rotate and close the inlay cavity.

[0019] Preferably, the inner wall of the inlay mold is provided with a heating module and a cooling module, which respectively heat and cool the inlay cavity to achieve temperature control during the inlay process.

[0020] Preferably, the system further includes a marking mechanism, which includes a marking head, a positioning frame, and a marking positioning module fixed to the machine base. The marking head is arranged horizontally, and the positioning frame is arranged relative to the marking head. The marking positioning module includes a marking rotary cylinder, a marking extension cylinder, and a marking fixing frame connected in sequence. After the moving mechanism moves the loading and unloading mechanism that has gripped the embedded sample to the marking fixing frame to place the sample, the marking rotary cylinder drives the marking extension cylinder and the marking fixing frame to rotate to be arranged opposite to the marking head. The marking extension cylinder extends, so that the sample is inserted into the positioning frame and fixed. The marking head marks the sample.

[0021] Preferably, it also includes a powder storage module, which includes a powder storage bracket and a powder storage box. The powder storage box is fixed to the powder storage bracket. When it is necessary to replace the embedded powder, the moving mechanism drives the powder adding mechanism to move to the powder storage box, the second vertical moving module moves down, and the metering valve opens to add the remaining powder from the hopper into the powder storage box.

[0022] Preferably, the loading and unloading station is equipped with loading and unloading trays, and multiple samples are arranged in an array in the loading and unloading trays.

[0023] Compared with the prior art, the technical solution of this utility model embodiment has beneficial effects.

[0024] For example, this utility model is equipped with a moving mechanism, a loading and unloading mechanism, a powder adding mechanism, and an inlaying mechanism to achieve full automation of the loading and unloading, powder adding, and inlaying processes, eliminate human operation errors, and improve the consistency of inlaying quality. The inlaying mechanism has an inlaying cavity in the inlaying mold, so when changing different types of inlaying samples, it is not necessary to change the inlaying mold, but only to replace the corresponding matching inlaying cavity, which has a wider range of applications.

[0025] Furthermore, this invention provides a heating module and a cooling module on the inner wall of the mounting mold. The heating module and cooling module are compatible with the mold. The sample is cooled by the cooling module, which shortens the mounting cycle and improves the mounting efficiency.

[0026] Furthermore, this utility model is equipped with a powder storage module. When changing to different types of embedding powder, it is only necessary to move the powder adding mechanism to the powder storage box, add the remaining powder to the powder storage box, and add new embedding powder to the hopper. It is highly adaptable.

[0027] Furthermore, this utility model is equipped with multiple sets of inlay mechanisms to enable the simultaneous inlay of multiple samples, thereby further improving the inlay efficiency. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the fully automatic inlay device in an embodiment of this utility model;

[0029] Figure 2 This is a schematic diagram of the structure of the fully automatic inlay device removing the protective cover in an embodiment of this utility model;

[0030] Figure 3 This is a top view of the fully automatic inlay device removing the protective cover in an embodiment of this utility model;

[0031] Figure 4 This is a schematic diagram of the moving mechanism, loading / unloading mechanism, and powder adding mechanism in an embodiment of this utility model;

[0032] Figure 5 This is a schematic diagram of the loading and unloading mechanism in an embodiment of this utility model;

[0033] Figure 6 This is a cross-sectional view of the clamping module in an embodiment of this utility model;

[0034] Figure 7 This is a schematic diagram of the powder adding mechanism in an embodiment of this utility model;

[0035] Figure 8 This is a front view of the powder-adding mechanism in an embodiment of this utility model;

[0036] Figure 9 This is a schematic diagram of the inlay mechanism removing the protective cover in an embodiment of this utility model;

[0037] Figure 10 This is a front view of the inlay mechanism removing the protective cover in an embodiment of this utility model;

[0038] Figure 11 This is a schematic diagram of the marking mechanism in an embodiment of this utility model;

[0039] Figure 12 This is a schematic diagram of the powder storage module in an embodiment of this utility model.

[0040] Explanation of reference numerals in the attached figures:

[0041] 1-Machinery; 11-Protective cover;

[0042] 2-Moving mechanism; 21-Lateral moving module; 22-Longitudinal moving module; 23-Longitudinal slide rail;

[0043] 3-Loading / unloading mechanism; 31-First vertical moving module; 32-Clamping module; 321-Clamping cylinder; 322-Upper mounting plate; 323-Middle fixed ring; 324-Middle rotating ring; 325-Clamping block; 326-Lower mounting plate; 327-Guide column;

[0044] 4-Powder feeding mechanism; 41-Second vertical moving module; 42-Powder feeding module; 421-Hopper; 422-Quantitative valve; 423-Powder feeding pipe; 43-Powder receiving cylinder; 44-Powder receiving box; 45-Height sensor;

[0045] 5-Inlay mechanism; 51-Inlay mold; 52-Inlay cavity; 53-Cap; 54-Pressurizing hydraulic cylinder; 55-Mounting bracket; 56-Sliding plate; 561-Protective cover; 57-Sliding cylinder; 58-Sliding frame; 59-Cap lowering cylinder; 60-Cap rotating cylinder;

[0046] 7-Marking mechanism; 71-Marking head; 72-Positioning frame; 73-Marking rotary cylinder; 74-Marking extension cylinder; 75-Marking fixing frame;

[0047] 8-Powder storage module; 81-Powder storage bracket; 82-Powder storage box;

[0048] 9- Loading and unloading pallets. Detailed Implementation

[0049] To make the objectives, features, and beneficial effects of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described below are merely for explaining this utility model and are not intended to limit it. Furthermore, the same or similar reference numerals may be used in the drawings to refer to the same or similar elements in different embodiments, and descriptions of the same or similar elements in different embodiments, as well as descriptions of prior art elements, features, effects, etc., may be omitted.

[0050] Reference Figures 1 to 12 This utility model embodiment provides a fully automatic inlay device.

[0051] Specifically, the fully automatic inlay device includes a machine base 1 and a moving mechanism 2, a loading and unloading mechanism 3, a powder adding mechanism 4 and an inlay mechanism 5, all mounted on the machine base 1.

[0052] The moving mechanism 2 includes a horizontal moving module 21 and a vertical moving module 22. The vertical moving module 22 is set on the machine base 1. The horizontal moving module 21 is connected to the vertical moving module 22. The loading and unloading mechanism 3 and the powder adding mechanism 4 are both connected to the horizontal moving module 21. The moving mechanism 2 drives the loading and unloading mechanism 3 and the powder adding mechanism 4 to move.

[0053] The loading and unloading mechanism 3 includes a first vertical moving module 31 and a clamping module 32. The clamping module 32 is used to clamp the sample. The clamping module 32 is connected to the first vertical moving module 31. The moving mechanism 2 and the first vertical moving module 31 drive the clamping module 32 to move to realize the loading and unloading of the sample.

[0054] The powder adding mechanism 4 includes a second vertical moving module 41 and a powder adding module 42. The moving mechanism 2 and the second vertical moving module 41 drive the powder adding module 42 to move, and the powder adding mechanism 4 adds inlay powder to the inlay mechanism 5.

[0055] The inlay mechanism 5 includes an inlay mold 51, an inlay cavity 52 is provided in the inlay mold 51, a movable cover 53 is provided above the inlay cavity 52, and a pressure hydraulic cylinder 54 is provided below the inlay cavity 52.

[0056] During operation, the moving mechanism 2 drives the loading and unloading mechanism 3 to move to the loading and unloading station to clamp the sample to be inlaid, and then moves to the inlay cavity 52 to place the sample into the inlay cavity 52. ​​The moving mechanism 2 drives the powder adding mechanism 4 to move to the inlay cavity 52 to add a set amount of inlay powder to the inlay cavity 52. ​​The cover 53 moves to the inlay cavity 52 and closes the inlay cavity 52. ​​The pressure hydraulic cylinder 54 applies pressure to the inlay cavity 52 to achieve inlay. After inlay is completed, the cover 53 is removed, the pressure hydraulic cylinder 54 pushes out the inlaid sample, the loading and unloading mechanism 3 clamps the inlaid sample, and the moving mechanism 2 drives the loading and unloading mechanism 3 to move to the loading and unloading station to unload the sample.

[0057] Specifically, a protective cover 11 is installed on the machine 1 for added safety.

[0058] Specifically, a control unit is installed in the machine 1, and a host computer is installed outside the protective cover 11. The host computer is connected to the control unit.

[0059] Specifically, the inlay powder is a thermosetting resin, a thermoplastic resin, or bakelite powder.

[0060] In some embodiments, the clamping module 32 includes a clamping cylinder 321, an upper mounting plate 322, a middle fixed ring 323, a middle rotating ring 324, clamping blocks 325, and a lower mounting plate 326. The middle rotating ring 324 is coaxially sleeved on the inner wall of the middle fixed ring 323 and can rotate relative to the middle fixed ring 323. The top of the lower mounting plate 326 is provided with a plurality of moving guide grooves spaced apart along the circumference. A plurality of clamping blocks 325 are correspondingly disposed in the moving guide grooves. The top of the clamping block 325 is provided with a guide post 32. 7. The middle rotating ring 324 is provided with guide waist-shaped holes that match the guide posts 327. The guide posts 327 are correspondingly set in the guide waist-shaped holes. The lower mounting plate 326 is fixedly connected to the middle fixed ring 323. The clamping cylinder 321 is set on the upper mounting plate 322 and is movably connected to the middle rotating ring 324. The clamping cylinder 321 extends or retracts, causing the middle rotating ring 324 to rotate counterclockwise or clockwise, thereby causing the clamping block 325 to move along the moving guide groove and the guide waist-shaped hole to clamp or release the sample.

[0061] In some embodiments, the moving mechanism 2 further includes a longitudinal slide rail 23, the longitudinal slide rail 23 and the longitudinal moving module 22 are respectively disposed on both sides of the machine base 1, and the two ends of the transverse moving module 21 are respectively connected to the longitudinal slide rail 23 and the longitudinal moving module 22, and the longitudinal moving module 22 drives the transverse moving module 21 to move longitudinally along the longitudinal slide rail 23.

[0062] In some embodiments, the powder adding module 42 includes a hopper 421, a metering valve 422, and a powder adding pipe 423 connected in sequence. The hopper 421 stores the embedding powder, the metering valve 422 controls the amount of embedding powder added, and the powder adding pipe 423 extends into the embedding cavity 52 when the embedding powder is added.

[0063] In some embodiments, the powder feeding mechanism 4 further includes a powder receiving cylinder 43 and a powder receiving box 44. The powder receiving cylinder 43 is fixed to one side of the second vertical moving module 41. During the movement of the moving mechanism 2, the powder receiving cylinder 43 extends, so that the powder receiving box 44 is located below the powder feeding pipe 423. During the movement, the powder receiving box 44 receives the inlay powder that may remain and fall into the powder feeding pipe 423. When the powder feeding mechanism 4 moves to the inlay cavity 52, the powder receiving cylinder 43 retracts, and the powder receiving box 44 moves below the second vertical moving module 41.

[0064] In some embodiments, the powder adding mechanism 4 further includes a height sensor 45, which is used to detect the height change in the inlay cavity 52 before and after adding inlay powder, to confirm the height of the added inlay powder, and thus to confirm whether the amount of inlay powder added is appropriate.

[0065] In some embodiments, the inlay mechanism 5 further includes a mounting frame 55 and a sliding plate 56. The mounting frame 55 is disposed on the machine base 1, and the inlay mold 51 is fixed in the mounting frame 55. The sliding plate 56 is disposed above the mounting frame 55 and is slidably connected to the mounting frame 55 and the slider via a slide rail. A sliding cylinder 57 is disposed in the mounting frame 55. The sliding cylinder 57 is connected to the sliding plate 56 and drives the sliding plate 56 to move relative to the mounting frame 55. A sliding frame 58 is fixed on the sliding plate 56. A cap-lowering cylinder 59 and a cap-rotating cylinder 60 are disposed on the sliding frame 58. The cap-lowering cylinder 59 drives the cap 53 to move down and close to the inlay cavity 52. ​​The cap-rotating cylinder 60 drives the cap 53 to rotate and close the inlay cavity 52.

[0066] Specifically, the sliding frame 58 is covered with a protective cover 561, which is connected to the sliding plate 56 and moves with the sliding plate 56.

[0067] In some embodiments, the inner wall of the inlay mold 51 is provided with a heating module and a cooling module, which respectively heat and cool the inlay cavity 52 to achieve temperature control during the inlay process.

[0068] Specifically, the inlay mechanism 5 consists of multiple sets arranged in an array. Since the inlay cycle is relatively long, when one set of inlay mechanisms 5 has finished feeding and adding powder, other inlay mechanisms 5 are fed and inlaid at the same time, so that multiple sets of inlay mechanisms 5 can work at the same time, thereby improving efficiency.

[0069] In some embodiments, a marking mechanism 7 is also included. The marking mechanism 7 includes a marking head 71 fixed to the machine base 1, a positioning frame 72, and a marking positioning module. The marking head 71 is arranged horizontally, and the positioning frame 72 is arranged relative to the marking head 71. The marking positioning module includes a marking rotary cylinder 73, a marking extension cylinder 74, and a marking fixing frame 75 connected in sequence. After the moving mechanism 2 drives the loading and unloading mechanism 3, which has clamped the embedded sample, to move to the marking fixing frame 75 to place the sample, the marking rotary cylinder 73 drives the marking extension cylinder 74 and the marking fixing frame 75 to rotate to be arranged opposite to the marking head 71. The marking extension cylinder 74 extends, so that the sample is inserted into the positioning frame 72 and fixed. The marking head 71 marks the sample.

[0070] Specifically, after marking is completed, the marking extension cylinder 74 retracts, the sample is removed from the positioning frame 72, the marking rotation cylinder 73 drives the marking extension cylinder 74 and the marking fixing frame 75 to rotate into a vertical state, the loading and unloading mechanism 3 clamps the marked sample, and the moving mechanism 2 drives the loading and unloading mechanism 3 to move to the loading and unloading station to unload the sample.

[0071] In some embodiments, a powder storage module 8 is also included. The powder storage module 8 includes a powder storage bracket 81 and a powder storage box 82. The powder storage box 82 is fixed to the powder storage bracket 81. When it is necessary to replace the embedded powder, the moving mechanism 2 drives the powder adding mechanism 4 to move to the powder storage box 82, the second vertical moving module 41 moves down, and the metering valve 422 opens to add the remaining powder from the hopper 421 into the powder storage box 82.

[0072] In some embodiments, the loading and unloading station is provided with loading and unloading trays 9, and multiple samples are arranged in an array in the loading and unloading trays 9.

[0073] In summary, the fully automatic inlay device provided by this utility model is equipped with a moving mechanism 2, a loading and unloading mechanism 3, a powder adding mechanism 4, and an inlay mechanism 5, realizing full automation of the loading and unloading, powder adding, and inlay processes, eliminating human operation errors, and improving the consistency of inlay quality. The inlay mold 51 of the inlay mechanism 5 is provided with an inlay cavity 52. ​​When changing to different types of inlay samples, it is not necessary to change the inlay mold 51, but only to replace the corresponding matching inlay cavity 52, thus making it more widely applicable.

[0074] Furthermore, this utility model provides a heating module and a cooling module on the inner wall of the inlay mold 51. The heating module and the cooling module are compatible with the mold. The sample is cooled by the cooling module, which shortens the inlay cycle and improves the inlay efficiency.

[0075] Furthermore, this utility model is equipped with a powder storage module 8. When changing to different types of embedding powder, it is only necessary to move the powder adding mechanism 4 to the powder storage box 82, add the remaining powder to the powder storage box 82, and add the new embedding powder to the hopper 421. It is highly adaptable.

[0076] Furthermore, this utility model is equipped with multiple sets of inlay mechanisms 5 to achieve simultaneous inlay of multiple samples, thereby further improving the inlay efficiency.

[0077] Although specific embodiments have been described above, these embodiments are not intended to limit the scope of this utility model disclosure, even when only a single embodiment is described with respect to a particular feature. The feature examples provided in this utility model disclosure are intended to be illustrative and not limiting, unless otherwise stated. In practice, one or more technical features of the dependent claims may be combined with the technical features of the independent claims as needed and where technically feasible, and may be derived from the technical features of the respective independent claims in any suitable manner rather than solely by the specific combinations listed in the claims.

Claims

1. A fully automatic inlay device, characterized in that, It includes a machine base and a moving mechanism, a loading and unloading mechanism, a powder adding mechanism and an embedding mechanism disposed on the machine base; The moving mechanism includes a horizontal moving module and a vertical moving module. The vertical moving module is disposed on the machine base. The horizontal moving module is connected to the vertical moving module. The loading and unloading mechanism and the powder adding mechanism are both connected to the horizontal moving module. The moving mechanism drives the loading and unloading mechanism and the powder adding mechanism to move. The loading and unloading mechanism includes a first vertical moving module and a clamping module. The clamping module is used to clamp the sample. The clamping module is connected to the first vertical moving module. The moving mechanism and the first vertical moving module drive the clamping module to move to realize the loading and unloading of the sample. The powder-adding mechanism includes a second vertical moving module and a powder-adding module. The moving mechanism and the second vertical moving module drive the powder-adding module to move, and the powder-adding mechanism adds inlay powder to the inlay mechanism. The inlay mechanism includes an inlay mold, an inlay cavity is provided in the inlay mold, a movable cover is provided above the inlay cavity, and a pressure hydraulic cylinder is provided below the inlay cavity. During operation, the moving mechanism drives the loading and unloading mechanism to the loading and unloading station to clamp the sample to be inlaid, and then moves to the inlay cavity to place the sample into the inlay cavity. The moving mechanism drives the powder adding mechanism to the inlay cavity to add a set amount of inlay powder to the inlay cavity. The cap moves to the inlay cavity and closes the inlay cavity. The pressurizing hydraulic cylinder applies pressure to the inlay cavity to achieve inlay. After inlay is completed, the cap is removed, the pressurizing hydraulic cylinder pushes out the inlaid sample, the loading and unloading mechanism clamps the inlaid sample, and the moving mechanism drives the loading and unloading mechanism to the loading and unloading station to unload the sample.

2. The fully automatic inlay device according to claim 1, characterized in that, The clamping module includes a clamping cylinder, an upper mounting plate, a middle fixed ring, a middle rotating ring, clamping blocks, and a lower mounting plate. The middle rotating ring is coaxially sleeved on the inner wall of the middle fixed ring and can rotate relative to the middle fixed ring. The top of the lower mounting plate is provided with multiple moving guide grooves spaced apart circumferentially. Multiple clamping blocks are correspondingly arranged in the moving guide grooves. The top of each clamping block is provided with a guide post. The middle rotating ring is provided with guide waist-shaped holes that match the guide posts. The guide posts are correspondingly arranged in the guide waist-shaped holes. The lower mounting plate is fixedly connected to the middle fixed ring. The clamping cylinder is arranged on the upper mounting plate and movably connected to the middle rotating ring. When the clamping cylinder extends or retracts, it drives the middle rotating ring to rotate counterclockwise or clockwise, thereby driving the clamping blocks to move along the moving guide grooves and the guide waist-shaped holes to clamp or release the sample.

3. The fully automatic inlay device according to claim 1, characterized in that, The moving mechanism also includes a longitudinal slide rail, and the longitudinal slide rail and the longitudinal moving module are respectively disposed on both sides of the machine platform. The two ends of the transverse moving module are respectively connected to the longitudinal slide rail and the longitudinal moving module. The longitudinal moving module drives the transverse moving module to move longitudinally along the longitudinal slide rail.

4. The fully automatic inlay device according to claim 1, characterized in that, The powder adding module includes a hopper, a metering valve, and a powder adding pipe connected in sequence. The hopper stores the embedding powder, the metering valve controls the amount of embedding powder added, and the powder adding pipe extends into the embedding cavity when adding the embedding powder.

5. The fully automatic inlay device according to claim 4, characterized in that, The powder adding mechanism also includes a powder receiving cylinder and a powder receiving box. The powder receiving cylinder is fixed to one side of the second vertical moving module. During the movement of the moving mechanism, the powder receiving cylinder extends, so that the powder receiving box is located below the powder adding pipe. The powder adding mechanism also includes a height sensor, which is used to detect the height change of the inlay cavity before and after adding inlay powder.

6. The fully automatic inlay device according to claim 1, characterized in that, The inlay mechanism further includes a mounting frame and a sliding plate. The mounting frame is disposed on the machine base, and the inlay mold is fixed in the mounting frame. The sliding plate is disposed above the mounting frame and is slidably connected to the mounting frame via a slide rail and a slider. A sliding cylinder is disposed in the mounting frame, and the sliding cylinder is connected to the sliding plate and drives the sliding plate to move relative to the mounting frame. A sliding frame is fixed on the sliding plate, and a cap-lowering cylinder and a cap-rotating cylinder are disposed on the sliding frame. The cap-lowering cylinder drives the cap to lower and close to the inlay cavity, and the cap-rotating cylinder drives the cap to rotate and close the inlay cavity.

7. The fully automatic inlay device according to claim 1, characterized in that, The inner wall of the inlay mold is provided with a heating module and a cooling module. The heating module and the cooling module heat and cool the inlay cavity respectively to achieve temperature control during the inlay process.

8. The fully automatic inlay device according to claim 1, characterized in that, It also includes a marking mechanism, which includes a marking head, a positioning frame, and a marking positioning module fixed to the machine base. The marking head is arranged horizontally, and the positioning frame is arranged relative to the marking head. The marking positioning module includes a marking rotary cylinder, a marking extension cylinder, and a marking fixing frame connected in sequence. The moving mechanism drives the loading and unloading mechanism, which has gripped the embedded sample, to move to the marking fixing frame to place the sample. The marking rotary cylinder drives the marking extension cylinder and the marking fixing frame to rotate to be arranged opposite to the marking head. The marking extension cylinder extends, so that the sample is inserted into the positioning frame and fixed. The marking head marks the sample.

9. The fully automatic inlay device according to claim 4, characterized in that, It also includes a powder storage module, which includes a powder storage bracket and a powder storage box. The powder storage box is fixed to the powder storage bracket. When it is necessary to replace the embedded powder, the moving mechanism drives the powder adding mechanism to move to the powder storage box, the second vertical moving module moves down, and the metering valve opens to add the remaining powder from the hopper into the powder storage box.

10. The fully automatic inlay device according to claim 1, characterized in that, The loading and unloading station is equipped with loading and unloading trays, and multiple samples are arranged in an array in the loading and unloading trays.

Images