mounting device
Patent Information
- Application Number
- CN202521463048.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-07-14
AI Technical Summary
[0004]本实用新型内容公开了一种安装装置,实现了碳化硅桨的快速、便捷安装与拆卸,解决了现有技术中人工抬举碳化硅桨所存在的耗时耗力、操作不便、安全风险高等问题
[0021] The silicon carbide propeller installation device provided in this application embodiment achieves the positioning and movement of the silicon carbide propeller in the vertical and first horizontal directions through the coordinated work of the bracket, the support platform, the first moving mechanism, the second moving mechanism and the drive mechanism. This improves the installation efficiency of the silicon carbide propeller, reduces the intensity and difficulty of manual operation, and ensures the reliability and safety of the installation process through precise control and stable support.
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Figure CN224734056U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of battery production equipment technology, and more particularly to an installation device. Background Technology
[0002] In the production of crystalline silicon solar cells, diffusion and coating processes are crucial. During production, furnace tubes need to be replaced regularly and silicon carbide slurries need to be cleaned.
[0003] However, there is currently a lack of auxiliary devices specifically designed for the installation of silicon carbide propellers. The industry generally relies on manual labor for related operations, resulting in low production efficiency and high safety risks. Silicon carbide propellers are both long and heavy, and the traditional manual lifting method has obvious drawbacks during installation: lifting by multiple people is time-consuming and laborious, operation is extremely inconvenient when installing at a high position, adjusting the propeller position is difficult, and there is a risk of the propeller falling due to loss of strength and injuring personnel, which can easily lead to equipment damage and production stoppage. Utility Model Content
[0004] This utility model discloses an installation device that enables rapid and convenient installation and disassembly of silicon carbide propellers, solving the problems of time-consuming, labor-intensive, inconvenient, and high safety risks associated with manually lifting silicon carbide propellers in the prior art.
[0005] To achieve the above objectives, this utility model discloses an installation device for installing silicon carbide propellers, the installation device comprising:
[0006] The bracket includes a horizontal mounting portion and a mounting bracket extending in a vertical direction. The horizontal mounting portion has a horizontal mounting surface extending in a horizontal direction, and the mounting bracket is disposed on the horizontal mounting surface.
[0007] The support platform is used to support the silicon carbide paddle;
[0008] A first moving mechanism, comprising a first fixed structure and a first movable structure interconnected thereto, wherein the first fixed structure is disposed on the mounting frame and the first movable structure is configured to move relative to the first fixed structure in a vertical direction;
[0009] The second moving mechanism includes a second fixed structure and a second movable structure connected to each other. The second fixed structure is connected to the first movable structure, and the second movable structure is connected to the support platform. The second movable structure is configured to move relative to the second fixed structure in a first horizontal direction.
[0010] A drive mechanism is connected to the first moving mechanism and the second moving mechanism. The drive mechanism is configured to drive the first movable structure to move in a vertical direction and to drive the second movable structure to move in a first horizontal direction, so that the support platform has a variable position in the vertical direction and the first horizontal direction, thereby moving the silicon carbide paddle to a preset position.
[0011] As an optional implementation, the driving mechanism includes: a first driving member disposed on the mounting frame, the first driving member being connected to the first moving mechanism, the first driving member being used to drive the first movable structure to move in a vertical direction; and a second driving member connected to the mounting frame, the second driving member being connected to the second moving mechanism, the second driving member being used to drive the second movable structure to move in a first horizontal direction.
[0012] As an optional implementation, the first fixed structure includes a first lead screw extending along the vertical direction, the first lead screw being connected to the first driving member, the first driving member being configured to drive the first lead screw to rotate; the first movable structure includes a first nut sleeved on the lead screw, and the first nut being threadedly engaged with the first lead screw.
[0013] As an optional implementation, the mounting bracket is provided with a guide rail extending along the vertical direction; the first movable structure further includes a guide portion connected to the first nut, the guide portion being connected to the second fixed structure, and the guide portion being slidably connected to the guide rail, so that the first nut can move along the extension direction of the guide rail.
[0014] As an optional implementation, the second fixed structure includes a second slide rail, which is disposed on the first movable structure and extends along the first horizontal direction; the second movable structure includes a second slider, which is slidably disposed on the second slide rail, and the second slider is connected to the second driving member so that the second driving member drives the second slider to move along the extension direction of the second slide rail, and the second slider is connected to the support platform so that the second slider drives the support platform to move along the extension direction of the second slide rail.
[0015] As an optional implementation, the mounting device further includes: a first counterweight, which is disposed between the mounting frame and the horizontal mounting surface, and is connected to the mounting frame. The first counterweight and the support platform are respectively disposed on opposite sides of the mounting frame along the first horizontal direction.
[0016] As an optional implementation, the first counterweight extends along the vertical direction, and the side of the first counterweight facing the mounting frame is in contact with the mounting frame, and the cross-sectional area of the first counterweight gradually decreases from bottom to top along the vertical direction.
[0017] As an optional implementation, the mounting device further includes a second counterweight; the first counterweight has a placement groove extending along a second horizontal direction and penetrating both sides of the first counterweight along the second horizontal direction, the placement groove being configured to place the second counterweight, wherein the cross-sectional shape of the placement groove along the second horizontal direction and the outer edge contour of the second counterweight in that direction are similar in shape, and the second horizontal direction and the first horizontal direction intersect each other.
[0018] As an optional implementation, the second drive member is disposed on the side of the first counterweight member opposite to the mounting bracket.
[0019] As an optional implementation, the top surface of the support platform is a support surface, and the support surface is recessed downward to form a support groove, which is configured to accommodate the silicon carbide paddle.
[0020] Compared with the prior art, the beneficial effects of this application are:
[0021] The silicon carbide propeller installation device provided in this application embodiment achieves the positioning and movement of the silicon carbide propeller in the vertical and first horizontal directions through the coordinated work of the bracket, the support platform, the first moving mechanism, the second moving mechanism and the drive mechanism. This improves the installation efficiency of the silicon carbide propeller, reduces the intensity and difficulty of manual operation, and ensures the reliability and safety of the installation process through precise control and stable support. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is one of the structural schematic diagrams of the installation device provided in the embodiments of this application;
[0024] Figure 2 This is a second schematic diagram of the installation device provided in the embodiments of this application;
[0025] Figure 3 This is the third schematic diagram of the installation device provided in the embodiments of this application.
[0026] Explanation of reference numerals in the attached figures:
[0027] 100-Installation device; 1-Bracket; 11-Mounting frame; 111-Guide slide rail; 12-Horizontal mounting part; 12a-Horizontal mounting surface; 2-Bearing platform; 21-Bearing groove; 3-First moving mechanism; 31-First lead screw; 321-Guide part; 4-Second moving mechanism; 41-Second slide rail; 5-Drive mechanism; 51-First driving component; 52-Second driving component; 6-First counterweight; 61-Placement groove. Detailed Implementation
[0028] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0029] In this application, the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to be constructed and operated in a specific orientation.
[0030] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0031] Furthermore, the terms "setup" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0032] Furthermore, the terms "first," "second," etc., are primarily used to distinguish different devices, elements, or components (which may be the same or different in specific type and construction), and are not intended to indicate or imply the relative importance or quantity of the indicated devices, elements, or components. Unless otherwise stated, "a plurality of" means two or more.
[0033] In the production of crystalline silicon solar cells, diffusion and coating processes are crucial. The silicon carbide paddle, a key component of the wafer loading system, moves the wafer carrier into and out of the furnace. In the diffusion process, the silicon wafer is placed on the carrier, which is then placed on the silicon carbide paddle. The movement of the paddle then feeds the wafer into the diffusion furnace.
[0034] During the production process, the furnace tubes need to be replaced and the silicon carbide paste needs to be cleaned regularly. This is because the silicon carbide paste suffers physical wear and mechanical damage during the production of crystalline silicon solar cells, leading to decreased dimensional accuracy and surface cracks or breakage. At the same time, the chemicals and high-temperature atmosphere inside the furnace tubes can contaminate and corrode the paste, affecting the quality of silicon wafer processing and the strength of the paste. In addition, with the increase in usage time, the thermal stability and load-bearing capacity of the silicon carbide paste will gradually decrease, affecting the stability and safety of the production process.
[0035] Silicon carbide propellers have both length and weight, and the traditional manual lifting method has obvious drawbacks during installation: it is time-consuming and laborious for multiple people to lift them together, it is extremely inconvenient to operate when they are installed at a high position, it is difficult to adjust the propeller position, and there is a risk of them falling off and injuring people, which can easily lead to equipment damage and production stoppage.
[0036] In view of this, this application discloses an installation device that enables the rapid and convenient installation and disassembly of silicon carbide propellers, solving the problems of time-consuming, labor-intensive, inconvenient operation, and high safety risks associated with manually lifting silicon carbide propellers in the prior art.
[0037] The technical solution of this application will be further described below with reference to the embodiments and accompanying drawings.
[0038] Please see Figure 1 and Figure 2 , Figure 1 This is one of the structural schematic diagrams of the installation device 100 provided in the embodiments of this application. Figure 2 This is a second structural schematic diagram of the mounting device 100 provided in the embodiments of this application. This utility model discloses a mounting device 100 for mounting silicon carbide propellers. The mounting device 100 includes:
[0039] The bracket 1 includes a horizontal mounting part 12 and a mounting frame 11 extending in a vertical direction. The horizontal mounting part 12 has a horizontal mounting surface 12a extending in a horizontal direction, and the mounting frame 11 is disposed on the horizontal mounting surface 12a. The support platform 2 is used to support the silicon carbide paddle.
[0040] The first moving mechanism 3 includes a first fixed structure and a first movable structure connected to each other. The first fixed structure is disposed on the mounting frame 11, and the first movable structure is configured to move relative to the first fixed structure in the vertical direction.
[0041] The second moving mechanism 4 includes a second fixed structure and a second movable structure connected to each other. The second fixed structure is connected to the first movable structure, and the second movable structure is connected to the support platform 2. The second movable structure is configured to move relative to the second fixed structure in a first horizontal direction.
[0042] The drive mechanism 5 is connected to the first moving mechanism 3 and the second moving mechanism 4. The drive mechanism 5 is configured to drive the first movable structure to move in the vertical direction and to drive the second movable structure to move in the first horizontal direction, so that the support platform 2 has a variable position in the vertical direction and the first horizontal direction, thereby moving the silicon carbide paddle to a preset position.
[0043] The bracket 1 provides a stable support foundation for the entire device. The horizontal mounting part 12 has a horizontal mounting surface 12a extending in the horizontal direction, which allows the mounting bracket 11 to be stably set on the horizontal mounting surface 12a. This not only ensures the overall stability of the mounting device 100, but also provides a stable platform for subsequent installation operations.
[0044] Meanwhile, the mounting bracket 11 extends vertically, providing the necessary installation space for the vertical movement of the support platform 2, allowing the silicon carbide paddle to move in height and thus be moved to the furnace tube at a higher position for installation.
[0045] As the component that directly supports the silicon carbide propeller, the support platform 2 can stably support the silicon carbide propeller and ensure that the silicon carbide propeller will not shake or shift during installation and movement, thereby ensuring the accuracy and safety of silicon carbide propeller installation.
[0046] Optionally, the support platform 2 can be a single support platform 2 supporting the silicon carbide propeller, or it can be configured as two support platforms 2 spaced apart along the length of the silicon carbide propeller. The two support platforms 2 can support different parts of the silicon carbide propeller respectively, distributing the weight of the silicon carbide propeller, thereby reducing the risk of deformation or damage to the support platform 2. The two support platforms 2 can also improve the stability of the silicon carbide propeller during installation, avoiding shaking or tilting caused by the silicon carbide propeller being too long or too heavy, and ensuring the stability of the silicon carbide propeller installation process.
[0047] The first moving mechanism 3 enables the support platform 2 to move vertically. The first fixed structure, mounted on the mounting frame 11, provides stable support for the first movable structure. The first movable structure can move vertically relative to the first fixed structure, allowing the support platform 2 to be quickly and accurately adjusted to a suitable height according to installation requirements. This vertical movement capability improves the flexibility and adaptability of the installation process, enabling the silicon carbide paddle to easily reach installation positions at different heights.
[0048] The second moving mechanism 4 enables the support platform 2 to move in the first horizontal direction. The second fixed structure is connected to the first movable structure, ensuring the stability of the second movable structure. The second movable structure, connected to the support platform 2, can move relative to the second fixed structure along the first horizontal direction. This allows the support platform 2 to be adjusted not only vertically but also finely adjusted in the first horizontal direction, further expanding the adjustable range of the silicon carbide paddle installation. Movement in the first horizontal direction ensures precise alignment of the silicon carbide paddle with the furnace tube or other components during installation, avoiding installation problems caused by positional deviations.
[0049] The drive mechanism 5, serving as the power source for the entire mounting device 100, is connected to the first moving mechanism 3 and the second moving mechanism 4. It drives the first movable structure to move vertically and the second movable structure to move horizontally. It provides power support for the first moving mechanism 3 and the second moving mechanism 4, and through precise control, allows the support platform 2 to have variable positions in both the vertical and horizontal directions. This enables the silicon carbide paddle to be precisely moved to a preset position.
[0050] Understandably, in actual use, operators can easily move the silicon carbide paddle to the appropriate installation position by controlling the drive mechanism 5, and perform precise installation and debugging, thereby improving the automation and efficiency of the installation process.
[0051] Thus, the silicon carbide propeller installation device 100 provided in this application embodiment achieves the positioning and movement of the silicon carbide propeller in the vertical direction and the first horizontal direction through the coordinated work of the bracket 1, the support platform 2, the first moving mechanism 3, the second moving mechanism 4 and the drive mechanism 5, which improves the installation efficiency of the silicon carbide propeller, reduces the intensity and difficulty of manual operation, and ensures the reliability and safety of the installation process through precise control and stable support.
[0052] Please see Figure 1 In some embodiments, the drive mechanism 5 includes: a first drive member 51, disposed on the mounting frame 11, the first drive member 51 being connected to the first moving mechanism 3, the first drive member 51 being used to drive the first movable structure to move in the vertical direction; and a second drive member 52, connected to the mounting frame 11, the second drive member 52 being connected to the second moving mechanism 4, the second drive member 52 being used to drive the second movable structure to move in the first horizontal direction.
[0053] The first drive component 51 is mounted on the mounting frame 11 and connected to the first moving mechanism 3, and is specifically used to drive the first movable structure to move vertically. This makes the vertical movement of the support platform 2 more precise and stable. Since the first drive component 51 acts directly on the first moving mechanism 3, it can provide sufficient power to overcome the weight of the support platform 2 and the silicon carbide propeller, ensuring that there will be no jamming or stalling during lifting.
[0054] Furthermore, the use of the first drive unit 51 reduces the workload of operators. There is no need to manually lift or adjust the height of the support platform 2; the installation and adjustment of the silicon carbide paddle at different heights can be easily achieved simply by controlling the first drive unit 51. This not only improves installation efficiency but also reduces safety risks caused by improper manual operation.
[0055] The second drive component 52 is connected to the mounting bracket 11 and the second moving mechanism 4, and is used to drive the second movable structure to move along the first horizontal direction. This makes the movement of the support platform 2 in the first horizontal direction precise and reliable. The second drive component 52 can provide a stable power output to the second movable structure, ensuring that the support platform 2 remains stable during the movement in the first horizontal direction without shaking or shifting, effectively avoiding installation problems caused by positional deviations.
[0056] Meanwhile, the use of the second drive unit 52 also improves the automation level of the installation device 100. Operators can quickly position the support platform 2 in the horizontal direction through simple control commands, further improving the efficiency and accuracy of the installation process.
[0057] Please see Figure 1 In some embodiments, the first fixed structure includes a first lead screw 31, which extends vertically and is connected to a first driving member 51, which is configured to drive the first lead screw 31 to rotate; the first movable structure includes a first nut, which is sleeved on the lead screw and threadedly engaged with the first lead screw 31.
[0058] When the first drive member 51 drives the first lead screw 31 to rotate, since the first lead screw 31 extends vertically, its rotation can be directly converted into the linear motion of the first nut in the vertical direction. This not only reduces energy loss during transmission but also improves the response speed and accuracy of the vertical movement of the support platform 2. The operator can precisely control the movement distance and position of the first nut by controlling the rotational speed and direction of the first drive member 51, thereby achieving precise vertical positioning of the silicon carbide propeller.
[0059] When the first driving component 51 stops driving the first lead screw 31 to rotate, the first nut can remain stably in its current position and will not slide or shift due to the weight of the support platform 2 and the silicon carbide propeller. This self-locking function improves the safety and reliability of the installation device 100, ensures the stability of the silicon carbide propeller's position during installation, and avoids installation errors or safety accidents caused by position changes.
[0060] Furthermore, the threaded fit between the first lead screw 31 and the first nut exhibits excellent wear resistance and load-bearing capacity. During frequent lifting operations, the large contact area between the threads allows it to withstand significant loads and resist wear. This extends the service life of both the first fixed and first movable structures, reducing the maintenance costs and replacement frequency of the installation device 100.
[0061] Please see Figure 1 In some embodiments, the mounting bracket 11 is provided with a guide rail 111 extending in a vertical direction; the first movable structure also includes a guide portion 321 connected to the first nut, the guide portion 321 being connected to the second fixed structure, and the guide portion 321 being slidably connected to the guide rail 111 so that the first nut can move along the extension direction of the guide rail 111.
[0062] The guide rail 111 extends vertically onto the mounting bracket 11, providing a clear guide path for the movement of the first movable structure. This ensures that the vertical trajectory of the first movable structure is straight and stable, avoiding potential deviations or swaying during movement. The guide rail 111 makes the movement of the first movable structure smoother and more reliable, reducing instability caused by gravity, even with the significant weight of the support platform 2 and the silicon carbide propeller.
[0063] The guide portion 321 is connected to the first nut and the second fixed structure, and is also slidably connected to the guide rail 111. This allows the guide portion 321 to slide synchronously along the extension direction of the guide rail 111 when the first nut moves along the first lead screw 31. The guide portion 321 not only enhances the overall rigidity of the first movable structure, but also further improves the accuracy of the first movable structure's movement in the vertical direction. Due to the sliding fit between the guide portion 321 and the guide rail 111, friction and wear of the first nut during movement are effectively reduced, extending the service life of the first movable structure.
[0064] In addition, the combined use of guide rail 111 and guide part 321 can also distribute the weight of bearing platform 2 and silicon carbide paddle, reduce the bearing pressure of first lead screw 31 and first nut, so that the first moving mechanism 3 can still maintain good motion performance and stability when subjected to large loads, and avoid structural deformation or damage caused by excessive local stress.
[0065] Please see Figure 1 In some embodiments, the second fixed structure includes a second slide rail 41, which is disposed on the first movable structure and extends along a first horizontal direction; the second movable structure includes a second slider, which is slidably disposed on the second slide rail 41, and the second slider is connected to a second driving member 52 so that the second driving member 52 drives the second slider to move along the extension direction of the second slide rail 41. The second slider is connected to the support platform 2 so that the second slider drives the support platform 2 to move along the extension direction of the second slide rail 41.
[0066] The second slide rail 41 ensures the movement trajectory of the second movable structure in the first horizontal direction. Since the second slide rail 41 extends along the first horizontal direction, the second slider, driven by the second drive member 52, can move precisely in a straight line along the extension direction of the second slide rail 41. This ensures that the movement of the support platform 2 in the first horizontal direction is smooth and accurate, avoiding possible offset or swaying during movement, and improving the accuracy and reliability of the installation process.
[0067] The sliding engagement between the second slider and the second slide rail 41 makes the movement of the second movable structure in the first horizontal direction smoother. The second slider is slidably mounted on the second slide rail 41, reducing the frictional resistance of the second movable structure during movement. This lower frictional resistance not only reduces the energy consumption of the second drive component 52 but also reduces wear between the second slider and the second slide rail 41, extending the service life of the second moving mechanism 4.
[0068] The connection between the second slider and the support platform 2 allows the second slider to directly drive the support platform 2 to move along the extension direction of the second slide rail 41, simplifying the power transmission path and improving the efficiency of power transmission. The driving force of the second drive component 52 can directly act on the support platform 2, making the movement of the support platform 2 in the first horizontal direction faster and more accurate. This improves the automation level of the installation process, reduces control errors caused by losses in the power transmission process, and further enhances the accuracy and efficiency of silicon carbide paddle installation.
[0069] Please see Figure 3 , Figure 3 This is the third structural schematic diagram of the installation device 100 provided in the embodiments of this application. In some embodiments, the installation device 100 further includes: a first counterweight 6, which is disposed between the mounting frame 11 and the horizontal mounting surface 12a, and is connected to the mounting frame 11. The first counterweight 6 and the support platform 2 are respectively disposed on opposite sides of the mounting frame 11 along the first horizontal direction.
[0070] The first counterweight 6 is disposed between the mounting frame 11 and the horizontal mounting surface 12a, and is connected to the mounting frame 11. Due to the significant weight of the silicon carbide propeller, the center of gravity of the mounting device 100 may shift when the support platform 2 moves, affecting the stability of the mounting device 100. The first counterweight 6 provides additional weight on the opposite side of the support platform 2, balancing the weight of the silicon carbide propeller and ensuring that the center of gravity of the mounting device 100 remains in a relatively stable position. This effectively prevents the mounting device 100 from swaying or overturning due to a shift in the center of gravity, improving the safety and reliability of the mounting device 100.
[0071] When the support platform 2 moves in the first horizontal direction, the first counterweight 6 generates a reverse torque on the opposite side to counteract the torque change caused by the movement of the support platform 2. This makes the installation device 100 more stable during the movement of the support platform 2, reduces vibration and impact caused by torque imbalance, ensures the accurate positioning of the silicon carbide paddle during installation, and avoids installation errors caused by vibration or impact of the installation device 100.
[0072] Please see Figure 3 In some embodiments, the first counterweight 6 extends vertically, and the side of the first counterweight 6 facing the mounting frame 11 is in contact with the mounting frame 11. The cross-sectional area of the first counterweight 6 gradually decreases from bottom to top in the vertical direction.
[0073] The first counterweight 6 extends vertically and fits against the mounting frame 11, making the connection between the first counterweight 6 and the mounting frame 11 more stable. This not only increases the contact area between the first counterweight 6 and the mounting frame 11, thereby improving the stability and reliability of the connection, but also effectively transfers and distributes the weight of the support platform 2 and the silicon carbide paddle. When the support platform 2 moves in the first horizontal direction, the first counterweight 6, through its close fit with the mounting frame 11, can balance and stabilize the center of gravity of the mounting device 100, preventing the mounting device 100 from swaying or overturning due to a shift in the center of gravity.
[0074] The cross-sectional area of the first counterweight 6 gradually decreases from bottom to top along the vertical direction, further optimizing the mechanical properties and stability of the mounting device 100. This results in a lower center of gravity for the first counterweight 6, thereby reducing the overall center of gravity height of the mounting device 100. This helps improve the stability of the mounting device 100 during operation, reducing the risk of overturning due to an excessively high center of gravity, especially when the support platform 2 and the silicon carbide paddle are heavy and have a wide range of movement.
[0075] Meanwhile, this gradually decreasing cross-sectional area also reduces the weight of the first counterweight 6 itself, preventing excessive weight from increasing the burden on the installation device 100 and improving its flexibility and mobility. It also reduces the problem of the first counterweight 6 occupying too much space. This makes the installation device 100 more convenient to install and use, and better adaptable to different production environments and spatial layout requirements.
[0076] Please see Figure 3 In some embodiments, the mounting device 100 further includes a second counterweight (not shown in the figure). The first counterweight 6 has a placement groove 61 extending along a second horizontal direction and penetrating both sides of the first counterweight 6 along the second horizontal direction. The placement groove 61 is configured to place the second counterweight, wherein the cross-sectional shape of the placement groove 61 along the second horizontal direction and the outer edge contour of the second counterweight in that direction are similar in shape, and the second horizontal direction and the first horizontal direction intersect each other.
[0077] The second counterweight further enhances the balance of the mounting device 100. When the support platform 2 moves, the second counterweight generates a counter-torque on the opposite side, counteracting the torque change caused by the movement of the support platform 2, thereby further improving the stability and safety of the mounting device 100. This dual counterweight makes the mounting device 100 more stable during the movement of the support platform 2, reducing vibration and impact caused by torque imbalance, and ensuring the accurate positioning of the silicon carbide propeller during installation.
[0078] The placement slot 61 on the first counterweight 6 provides space for the installation of the second counterweight. The placement slot 61 extends through both sides of the first counterweight 6 along the second horizontal direction, facilitating the installation and removal of the second counterweight. Operators can easily place or remove the second counterweight into or from the placement slot 61 without complex fixing or connection operations. This not only improves the installation efficiency of the installation device 100 but also reduces safety risks caused by improper installation.
[0079] Furthermore, since the second counterweight can be added or removed as needed, operators can flexibly adjust the counterweight of the mounting device 100 according to the weight of the silicon carbide propeller and installation requirements. This flexibility allows the mounting device 100 to adapt to different specifications and models of silicon carbide propellers, improving its versatility and applicability.
[0080] Please see Figure 3In some embodiments, the second drive member 52 is disposed on the side of the first counterweight 6 away from the mounting frame 11. Since the first counterweight 6 itself has a certain weight and volume, disposing of the second drive member 52 on the side of the first counterweight 6 away from the mounting frame 11 can make full use of the space occupied by the first counterweight 6 and avoid adding additional installation space in other parts of the mounting device 100.
[0081] Meanwhile, the weight of the second drive component 52 makes the center of gravity distribution of the mounting device 100 more uniform, further improving the stability and safety of the mounting device 100. This reduces the risk of the mounting device 100 swaying or tipping over due to center of gravity shift, ensuring the stability of the silicon carbide paddle position during installation.
[0082] Please see Figure 1 In some embodiments, the top surface of the support platform 2 is a support surface, with a downwardly recessed support groove 21 formed therein. The support groove 21 is configured to accommodate the silicon carbide propeller. The support groove 21 allows the silicon carbide propeller to be placed more stably on the support platform 2 during installation. The shape of the support groove 21 matches the outer edge contour of the silicon carbide propeller, ensuring a tight fit and preventing the propeller from rolling or sliding during movement. This ensures the silicon carbide propeller is fixed in position on the support platform 2, avoiding installation errors or safety accidents caused by positional changes.
[0083] Furthermore, the support groove 21 facilitates the positioning and installation of the silicon carbide propeller by the operator. Because the shape of the support groove 21 matches the silicon carbide propeller, the operator can easily place the propeller into the support groove 21 without complex adjustments and positioning operations, simplifying the installation process, improving installation efficiency, and reducing installation errors caused by improper operation. During installation, the operator can visually observe the fit between the silicon carbide propeller and the support groove 21, ensuring that the silicon carbide propeller is correctly placed within the support groove 21, thereby improving the accuracy and reliability of the installation.
[0084] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. An installation device for installing a silicon carbide propeller, characterized in that, The installation device includes: The bracket includes a horizontal mounting portion and a mounting bracket extending in a vertical direction, the horizontal mounting portion having a horizontal mounting surface extending in a horizontal direction, and the mounting bracket being disposed on the horizontal mounting surface; The support platform is used to support the silicon carbide paddle; A first moving mechanism, comprising a first fixed structure and a first movable structure interconnected thereto, wherein the first fixed structure is disposed on the mounting frame and the first movable structure is configured to move relative to the first fixed structure in a vertical direction; The second moving mechanism includes a second fixed structure and a second movable structure connected to each other. The second fixed structure is connected to the first movable structure, and the second movable structure is connected to the support platform. The second movable structure is configured to move relative to the second fixed structure in a first horizontal direction. A drive mechanism is connected to the first moving mechanism and the second moving mechanism. The drive mechanism is configured to drive the first movable structure to move in a vertical direction and to drive the second movable structure to move in a first horizontal direction, so that the support platform has a variable position in the vertical direction and the first horizontal direction, thereby moving the silicon carbide paddle to a preset position.
2. The installation device according to claim 1, characterized in that, The drive mechanism includes: A first driving member is disposed on the mounting bracket. The first driving member is connected to the first moving mechanism. The first driving member is used to drive the first movable structure to move in the vertical direction. The second driving member is connected to the mounting bracket and is connected to the second moving mechanism. The second driving member is used to drive the second movable structure to move along the first horizontal direction.
3. The installation device according to claim 2, characterized in that, The first fixing structure includes a first lead screw that extends along the vertical direction and is connected to the first driving member, which is configured to drive the first lead screw to rotate. The first movable structure includes a first nut, which is sleeved on the lead screw and threadedly engaged with the lead screw.
4. The installation device according to claim 3, characterized in that, The mounting bracket is provided with a guide rail extending along the vertical direction; The first movable structure further includes a guide portion connected to the first nut, the guide portion being connected to the second fixed structure, and the guide portion being slidably connected to the guide rail so that the first nut can move along the extension direction of the guide rail.
5. The installation device according to claim 2, characterized in that, The second fixed structure includes a second slide rail, which is disposed on the first movable structure and extends along the first horizontal direction; The second movable structure includes a second slider, which is slidably disposed on the second slide rail. The second slider is connected to the second driving member so that the second driving member drives the second slider to move along the extension direction of the second slide rail. The second slider is connected to the support platform so that the second slider drives the support platform to move along the extension direction of the second slide rail.
6. The installation device according to claim 2, characterized in that, The mounting device further includes: A first counterweight is disposed between the mounting frame and the horizontal mounting surface, and the first counterweight is connected to the mounting frame. The first counterweight and the support platform are respectively disposed on opposite sides of the mounting frame along the first horizontal direction.
7. The installation device according to claim 6, characterized in that, The first counterweight extends along the vertical direction, and the side of the first counterweight facing the mounting frame is in contact with the mounting frame. The cross-sectional area of the first counterweight gradually decreases from bottom to top along the vertical direction.
8. The installation device according to claim 7, characterized in that, The installation device also includes a second counterweight; The first counterweight has a placement groove that extends along a second horizontal direction and penetrates both sides of the first counterweight along the second horizontal direction. The placement groove is configured to place the second counterweight. The cross-sectional shape of the placement groove along the second horizontal direction and the outer edge contour of the second counterweight in that direction are similar in shape. The second horizontal direction and the first horizontal direction intersect each other.
9. The installation device according to claim 8, characterized in that, The second driving member is disposed on the side of the first counterweight that is away from the mounting bracket.
10. The mounting device according to any one of claims 1-9, characterized in that, The top surface of the support platform is a support surface, and the support surface is recessed downward to form a support groove, which is configured to accommodate the silicon carbide paddle.