Processing equipment for mosquito repellent sticker with exploding beads
Patent Information
- Application Number
- CN202522284500.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-29
AI Technical Summary
但是,驱蚊贴在储存、运输过程中,浸泡在吸附层内的驱蚊液也会不停挥发,导致驱蚊贴实际使用效果较差,需要进一步改进带密封驱蚊液的爆珠,使得驱蚊贴在储存、运输过程中,驱蚊液密封在驱蚊爆珠的外壳内,不会向外挥发,驱蚊贴使用时,只需捏爆驱蚊爆珠的外壳即可,此时,驱蚊液能够被挥发层吸收并挥发
[0017]与现有技术相比,本实用新型的有益效果是:本设备通过优化布局,将海绵冲孔、爆珠填充、布料裁切熔接及成品出料等工序集成于紧凑的工作台上,实现了各机构的高效联动与自动化生产,显著提升了生产效率并减少了设备占地面积。
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Figure CN224734569U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of improved design technology of mosquito repellent patch manufacturing equipment, and in particular to a processing equipment for a granular mosquito repellent patch. Background Technology
[0002] Traditional mosquito repellent patches are designed with the repellent liquid pre-soaked in an absorbent layer in the middle. To use, the patch is simply applied to the skin (usually on the outside of clothing). However, during storage and transportation, the repellent liquid in the absorbent layer continuously evaporates, resulting in poor effectiveness. Further improvements are needed, such as the inclusion of a sealed repellent liquid capsule. This would prevent the repellent liquid from evaporating during storage and transportation. When using the patch, simply pop the capsule to release the repellent liquid, allowing it to be absorbed and evaporated by the evaporation layer. Currently, the processing equipment for mosquito repellent patches with capsules requires leaving a notch in the patch, manually placing the capsule through the notch, and then sealing it. This process is cumbersome and inefficient.
[0003] In the prior art, patent CN216229893U discloses a die-cutting device for producing mosquito repellent patches, belonging to the technical field of mosquito repellent patch production equipment. This die-cutting device includes an upper cover plate and a bottom plate, with a hydraulic cylinder fixedly connected between the upper cover plate and the bottom plate. A fixing block is fixedly connected to the lower surface of the upper cover plate. The bottom of the fixing block has symmetrically formed mounting grooves on both sides. A T-shaped connecting strip is arranged inside the mounting groove, and a die-cutting head is fixedly connected to the bottom of the T-shaped connecting strip. A slot is formed on the side of the fixing block, through which the T-shaped connecting strip passes, and an insert plate is arranged inside the slot. This die-cutting device for producing mosquito repellent patches reduces the use of bolts through the cooperation between the T-shaped connecting strip, mounting groove, slot, and insert plate, making it easy to disassemble and assemble the die-cutting head. It is simple and convenient to operate, saving a significant amount of time, thereby improving the efficiency of mosquito repellent patch cutting and facilitating its widespread use.
[0004] Patent CN216674447U discloses a mosquito repellent patch, comprising a fabric layer, a volatile layer, and an adhesive layer arranged sequentially. The volatile layer has a cavity containing a plurality of mosquito repellent beads, each bead having a poppable outer shell. The outer shell is sealed and filled with mosquito repellent liquid. The volatile layer is made of absorbent material. This invention, by incorporating mosquito repellent beads within the volatile layer, ensures that the mosquito repellent liquid is sealed within the bead shells during storage and transportation, preventing evaporation. When using the patch, simply popping the bead shells allows the mosquito repellent liquid to be absorbed and evaporated by the volatile layer.
[0005] In order to solve one of the above problems, this application provides a processing device for a granulated mosquito repellent patch. Utility Model Content
[0006] The purpose of this utility model is to solve the problems existing in the prior art by proposing a processing equipment for mosquito repellent patches with burst beads. The overall structure is compact, and the various mechanisms work together in a coordinated manner, resulting in high production efficiency and small space occupation.
[0007] To achieve the above objectives, the present invention adopts the following technical solution: a processing device for a beaded mosquito repellent patch, comprising a workbench and a conveying mechanism installed on the workbench, a first material rack and a second material rack installed on both sides of the workbench, the first material rack being used to pull a sponge to the workbench for processing and then roll it up, the second material rack being used to pull a main fabric to the workbench for processing and then roll it up, the auxiliary fabric on the first material rack being pulled to the workbench for spraying glue and then conveyed to the second material rack for rolling up via the conveying mechanism, the workbench being equipped with a sponge punching and transfer mechanism, which is used to punch and cut the pulled sponge to form a sponge sheet, and transfer the sponge sheet to the pulled auxiliary fabric to complete the pasting and fixing; A capsule transfer mechanism is used to place capsules into the perforations of a sponge sheet; The fabric cutting, transfer, and welding mechanism is used to cut the main fabric to form a cover sheet, and then transfer the cover sheet to the sponge sheet and weld it to the auxiliary fabric to form a semi-finished product. The finished product discharge mechanism is used to cut and beat the traction semi-finished products to obtain finished products, which fall into the conveying mechanism and are transported outward.
[0008] Furthermore, as described above, the sponge punching and transfer mechanism and the fabric cutting, transfer, and welding mechanism are arranged side by side, the bursting bead transfer mechanism and the finished product discharge mechanism are arranged side by side, the bursting bead transfer mechanism is located between the sponge punching and transfer mechanism and the fabric cutting, transfer, and welding mechanism, and the fabric cutting, transfer, and welding mechanism is located between the bursting bead transfer mechanism and the finished product discharge mechanism.
[0009] Furthermore, as described above, the sponge punching and transfer mechanism includes a punching assembly and a first support plate located on the worktable. A first horizontal moving mechanism is mounted on the first support plate, a first lifting mechanism is mounted on the first horizontal moving mechanism, and a pneumatic clamp assembly is mounted on the first lifting mechanism.
[0010] Furthermore, as described above, the punching assembly includes a punching cylinder, a punch, and a cutting blade; the first horizontal moving mechanism includes a first motor fixed to a first support plate, the first motor drives a first lead screw assembly after deceleration, the first lead screw assembly is mounted on a first sliding plate, the first sliding plate is slidably connected to the first support plate; the first lifting mechanism includes a second motor mounted on the first sliding plate, the second motor drives a second lead screw assembly after deceleration, the second lead screw assembly is mounted on a first lifting plate, and a pneumatic clamp assembly is mounted below the first lifting plate.
[0011] Furthermore, as described above, the fabric cutting, transfer, and welding mechanism includes a welding assembly and a second support plate located on the worktable. A second horizontal moving mechanism is mounted on the second support plate, a second lifting mechanism is mounted on the second horizontal moving mechanism, and an upper cutting blade assembly is mounted on the second lifting mechanism.
[0012] Furthermore, as described above, the welding assembly includes a support base and an ultrasonic generator. The ultrasonic generator is mounted on the support base. A lower cutting blade assembly is also mounted on the worktable. The lower cutting blade assembly is located on one side of the ultrasonic generator and cooperates with the upper cutting blade assembly. The second horizontal moving mechanism includes a third motor fixed on the second support plate. After the third motor slows down, it drives a third lead screw assembly. The third lead screw assembly is mounted on a second sliding plate. The second sliding plate is slidably connected to the second support plate. The second lifting mechanism includes a fourth motor mounted on the second sliding plate. After the fourth motor slows down, it drives a fourth lead screw assembly. The fourth lead screw assembly is mounted on the second lifting plate. An upper cutting blade plate of the upper cutting blade assembly is mounted below the second lifting plate. The upper cutting blade plate is machined with an upper die and a suction nozzle. The lower cutting blade assembly includes a base located on the worktable. A lower cutting blade plate is mounted on the base. The lower cutting blade plate is machined with a lower die. The lower die cooperates with the upper die to cut the main fabric.
[0013] Furthermore, as described above, the granule transfer mechanism includes a storage box and a vertical plate installed on the workbench. A placement slot communicating with the storage box is installed on one side of the storage box. A vertical plate is fixed on the vertical plate. A fifth motor and a belt drive assembly are installed on the vertical plate. After the fifth motor slows down, it drives the belt drive assembly. A moving block is installed on the belt of the belt drive assembly. A first lifting cylinder is fixed on the moving block. The first lifting cylinder drives the transfer plate. A carrying plate is installed on the transfer plate. Suction holes are machined on the carrying plate.
[0014] Furthermore, as described above, the finished product discharge mechanism includes a third support plate located on the workbench. A sixth motor and a second lifting cylinder are mounted on the third support plate. After the sixth motor slows down, it drives a sixth lead screw assembly. The sixth lead screw assembly is mounted on a sixth lifting plate. A cutter holder is mounted on the sixth lifting plate. A cutting blade is machined on the cutter holder. The second lifting cylinder drives a mounting base. The mounting base and the cutter holder are arranged side by side and a striking component is mounted on it.
[0015] Furthermore, as described above, the first material rack includes a first frame, on which a first bottom roller shaft, a first unloading roll, a first take-up roll, and a third unloading roll are mounted. The first unloading roll, the first take-up roll, and the third unloading roll are driven by a first motor, a second motor, and a third motor, respectively, after speed reduction. The second material rack includes a second frame, on which a first roller shaft, a second bottom roller shaft, a second unloading roll, a second take-up roll, and a third take-up roll are mounted. The second unloading roll, the second take-up roll, and the third take-up roll are driven by a fourth motor, a fifth motor, and a sixth motor, respectively, after speed reduction. The worktable is machined with take-up holes. The first unloading roll pulls the sponge to the sponge punching and transfer mechanism, then passes through the take-up hole and connects to the first take-up roll via the first bottom roller shaft. The second unloading roll pulls the main fabric to the fabric cutting, transfer, and welding mechanism, then passes through the take-up hole and connects to the second take-up roll via the second bottom roller shaft. The auxiliary fabric on the third unloading roll is pulled to the conveying mechanism and then connects to the third take-up roll via the first roller shaft.
[0016] Furthermore, as described above, a support rod is also installed on the workbench, which supports the sponge punching and transfer mechanism and the fabric cutting, transfer, and welding mechanism; the conveying mechanism includes a fifth roller group, a sixth roller group, a seventh roller group, an eighth roller group, a ninth roller group, a bearing panel, and a conveyor belt installed on the workbench. The winding hole is located between the eighth roller group and the ninth roller group, and the bearing panel is located between the seventh roller group and the conveyor belt. A glue spraying assembly is installed on one side of the seventh roller group and is fixed on the workbench. A third frame is installed below the workbench, and a third bottom roller shaft and a fourth bottom roller shaft are installed below the third frame.
[0017] Compared with the prior art, the beneficial effects of this utility model are: by optimizing the layout, this equipment integrates processes such as sponge punching, burst bead filling, fabric cutting and welding, and finished product discharge onto a compact workbench, realizing efficient linkage and automated production of each mechanism, significantly improving production efficiency and reducing the equipment footprint. Attached Figure Description
[0018] Figure 1 This is a perspective view of the present utility model; Figure 2 This is an exploded view of the present invention; Figure 3 This is a schematic diagram of the sponge punching and transfer mechanism and the fabric cutting, transfer, and welding mechanism of this utility model; Figure 4 for Figure 3 A three-dimensional image; Figure 5 This is a schematic diagram of the first and second material racks of this utility model; Figure 6 for Figure 5 A three-dimensional image; Figure 7This is a schematic diagram of the sponge punching and transfer mechanism of this utility model; Figure 8 for Figure 7 A three-dimensional image; Figure 9 for Figure 8 An explosion diagram; Figure 10 This is a schematic diagram of the fabric cutting, transfer, and welding mechanism of this utility model; Figure 11 for Figure 10 A three-dimensional image; Figure 12 for Figure 11 An explosion diagram; Figure 13 This is a schematic diagram of the explosive bead transfer mechanism of this utility model; Figure 14 for Figure 13 A three-dimensional image; Figure 15 This is a schematic diagram of the finished product discharge mechanism of this utility model; Figure 16 for Figure 15 A three-dimensional image.
[0019] In the diagram: 1. First material rack; 10. First frame; 12. First bottom roller shaft; 14. First unloading roll; 15. First take-up roll; 16. Third unloading roll; 17. First motor; 18. Second motor; 19. Third motor; 2. Sponge punching and transfer mechanism; 20. First support plate; 21. First sliding plate; 22. First lead screw assembly; 23. First motor; 24. Second lead screw assembly; 25. Second motor; 26. First lifting plate; 27. Pneumatic clamp assembly; 28. Punching assembly; 290. Seventh motor; 291. First roller group 292. Second roller assembly; 3. Fabric cutting, transfer, and welding mechanism; 30. Second support plate; 31. Second sliding plate; 32. Third lead screw assembly; 33. Third motor; 34. Fourth lead screw assembly; 35. Fourth motor; 36. Upper cutter assembly; 360. Second lifting plate; 361. Upper cutter plate; 3611. Upper die; 370. Eighth motor; 371. Third roller assembly; 372. Fourth roller assembly; 38. Lower cutter assembly; 380. Base; 381. Lower cutter plate; 3811. Lower die; 39. Welding assembly; 390. Support Support; 391. Ultrasonic generator; 4. Second material rack; 40. Second frame; 41. First roller; 42. Second bottom roller; 43. Second roller; 44. Second unloading roll; 45. Second take-up roll; 46. Third take-up roll; 47. Fourth motor; 48. Fifth motor; 49. Sixth motor; 5. Bursting bead transfer mechanism; 50. Base plate; 51. Placement trough; 52. Storage box; 53. Vertical plate; 54. Vertical plate; 55. Fifth motor; 56. Moving block; 57. Transfer plate; 58. First lifting cylinder; 59. Carrying plate; 6. Cutting 60. Material discharge mechanism; 61. Third support plate; 62. Sixth motor; 63. Sixth lead screw assembly; 64. Sixth lifting plate; 65. Cutter holder; 66. Cutting blade; 67. Pad plate; 68. Second lifting cylinder; 79. Mounting base; 70. Beating component; 71. Conveying mechanism; 72. Fifth roller group; 73. Sixth roller group; 74. Bearing panel; 75. Conveyor belt; 76. Eighth roller group; 77. Ninth roller group; 80. Workbench; 81. Rewind hole; 82. Support rod; 9. Glue spraying assembly; 10. Third frame. Detailed Implementation
[0020] In the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "fixed," "installed," "connected," "set," etc., should be interpreted broadly. For example, when an element is said to be "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is said to be "installed" on another element, it can be directly installed on the other element or there may be an intervening element. When an element is said to be "connected" to another element, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within the two elements.
[0022] Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1 Reference Figure 1-16As shown, the processing equipment for a spiky mosquito repellent patch of this utility model includes a workbench 8 and a conveying mechanism 7 installed on the workbench 8. The workbench 8 has a winding hole 80 and is equipped with a support rod 81 and a glue spraying assembly 82. The glue spraying assembly 82 is a mature component of the prior art and will not be described in detail here. A third frame 9 is installed below the workbench 8, and a third bottom roller shaft and a fourth bottom roller shaft (obscured in the figure) are installed below the third frame 9. A first material rack 1 and a second material rack 4 are respectively installed on both sides of the third frame 9. The first material rack 1 is used to pull the sponge to the workbench 8 for processing and then winding it up. The second material rack 4 is used to pull the main fabric to the workbench 8 for processing and then winding it up. The auxiliary fabric on the first material rack 1 is pulled to the workbench 8 for glue spraying and then conveyed to the second material rack 4 via the conveying mechanism 7 for winding. The workbench 8 is equipped with a sponge... The punching and transfer mechanism 2 is used to punch and cut the traction sponge to form a sponge sheet, and then transfer the sponge sheet to the traction auxiliary fabric for bonding and fixing; the bursting bead transfer mechanism 5 is used to place bursting beads into the punched holes of the sponge sheet; the fabric cutting, transfer, and welding mechanism 3 is used to cut the traction main fabric to form a cover sheet, and then transfer the cover sheet to the sponge sheet and weld it to the auxiliary fabric to form a semi-finished product; the finished product discharge mechanism 6 is used to cut and beat the traction semi-finished product to obtain the finished product, which falls into the conveying mechanism 7 and is conveyed outwards. Figure 3 and Figure 4 As can be seen, in the structural design of this application, the sponge punching and transfer mechanism 2 and the fabric cutting, transfer and welding mechanism 3 are arranged side by side, the bursting bead transfer mechanism 5 and the finished product discharge mechanism 6 are arranged side by side, the bursting bead transfer mechanism 5 is located between the sponge punching and transfer mechanism 2 and the fabric cutting, transfer and welding mechanism 3, and the fabric cutting, transfer and welding mechanism 3 is located between the bursting bead transfer mechanism 5 and the finished product discharge mechanism 6. That is, the cutting operations of the sponge sheet and the main fabric are carried out simultaneously. After the bursting bead fills the sponge sheet, it is welded to form a semi-finished product. Finally, the semi-finished product is cut and patted to obtain the finished product and then conveyed outward.
[0025] The mosquito repellent patch consists of a bottom fabric sheet and a top fabric sheet (cover sheet) fused together and covered with a sponge sheet. The sponge sheet contains embedded mosquito repellent beads. When used, squeezing the beads releases the liquid (mosquito repellent) inside, which is then absorbed by the sponge sheet, providing a long-lasting, slow-release odor. The bottom fabric sheet is cut from auxiliary fabric. The sponge sheet is punched, cut, and transferred to the auxiliary fabric via a sponge punching and transfer mechanism 2, and then adhered and fixed. The mosquito repellent beads are picked up and transferred by a mosquito repellent bead transfer mechanism 5 and placed within the punched holes in the sponge sheet, which is pulled along with the auxiliary fabric. The cover sheet is cut and transferred to the sponge sheet, which is pulled along with the auxiliary fabric, via a fabric cutting, transfer, and welding mechanism 3. After covering the cover sheet, the two are welded together to obtain a semi-finished product. The finished mosquito repellent patch is then separated from the auxiliary fabric by a finished product cutting and discharge mechanism 6.
[0026] The working principle and process of this utility model are as follows: First, the sponge and auxiliary fabric on the first material rack 1, and the main fabric on the second material rack 4 are synchronously pulled to the worktable 8. Then, the sponge punching and transferring mechanism 2 punches and cuts the sponge, and transfers the resulting sponge sheet to the continuously fed auxiliary fabric; the burst bead transferring mechanism 5 precisely places the burst beads into the punched holes of the sponge sheet; the fabric cutting, transferring, and welding mechanism 3 cuts the main fabric to obtain a cover sheet, and transfers it to cover the sponge sheet. Finally, it is sealed and fixed to the bottom auxiliary fabric through ultrasonic welding to form a semi-finished product; the finished product cutting and discharging mechanism 6 cuts and separates the semi-finished product from the continuous auxiliary fabric, and beats it off to obtain the final burst bead mosquito repellent patch, which is then output via the conveying mechanism 7. The entire process is continuous, automated, and compact.
[0027] Example 2 Reference Figure 1-16 As shown, based on the technical solution of Embodiment 1, a processing device for a granulated mosquito repellent patch, combined with... Figure 5 and Figure 6 It can be seen that the first material rack 1 includes a first frame 10, on which a first bottom roller shaft 12, a first unloading roll 14, a first take-up roll 15, and a third unloading roll 16 are mounted. The first unloading roll 14, the first take-up roll 15, and the third unloading roll 16 are driven by a first motor 17, a second motor 18, and a third motor 19, respectively, after speed reduction. The second material rack 4 includes a second frame 40, on which a first roller shaft 41, a second bottom roller shaft 42, a second unloading roll 44, a second take-up roll 45, and a third take-up roll 46 are mounted. The second unloading roll 44, the second take-up roll 45, and the third take-up roll 16 are driven by a first motor 17, a second motor 18, and a third motor 19, respectively, after speed reduction. The third take-up roll 46 is driven by the fourth motor 47, the fifth motor 48, and the sixth motor 49 after speed reduction. The workbench 8 is machined with a take-up hole 80. The first unloading roll 14 pulls the sponge to the sponge punching and transfer mechanism 2, then passes through the take-up hole 80 and connects to the first take-up roll 15 via the first bottom roller shaft 12. The second unloading roll 44 pulls the main fabric to the fabric cutting, transfer, and welding mechanism 3, then passes through the take-up hole 80 and connects to the second take-up roll 45 via the second bottom roller shaft 42. The auxiliary fabric is drawn out from the third unloading roll 16, passes through the conveying mechanism 7, then winds around the first roller shaft 41, and finally the third take-up roll 46 completes the take-up operation. Furthermore, as... Figure 2 and Figure 4It is understood that the conveying mechanism 7 includes a fifth roller group 71, a sixth roller group 72, a seventh roller group 73, an eighth roller group 76, a ninth roller group 77, a bearing panel 74, and a conveyor belt 75 mounted on the workbench 8. The take-up hole 80 is located between the eighth roller group 76 and the ninth roller group 77, and the bearing panel 74 is located between the seventh roller group 73 and the conveyor belt 75. The first unwinding roll 14 pulls the sponge to the fifth roller group 71 and then enters the working range of the sponge punching and transfer mechanism 2. It then passes through the eighth roller group 76 to the take-up hole 80, and then winds around to the third bottom roller shaft on the third frame 9 before passing through the first... The bottom roller 12 is wound up by the first take-up roll 15. The second unwind roll 44 pulls the main fabric to the sixth roller group 72 and then enters the working range of the fabric cutting, transfer and welding mechanism 3. It then passes through the ninth roller group 77 to the take-up hole 80, and then winds around to the fourth bottom roller on the third frame 9. After passing through the second bottom roller 42, it is wound up by the second take-up roll 45. The auxiliary fabric on the third unwind roll 16 is pulled to the seventh roller group 73 and then passes over the bearing panel 74 and the working range of the burst bead transfer mechanism 5. After passing over the conveyor belt 75, it winds around the first roller 41 and is wound up by the third take-up roll 46.
[0028] Example 3 Reference Figure 1-16 As shown, based on the technical solution of the above embodiments, a processing device for a granulated mosquito repellent patch, combined with... Figure 7-9 It is known that the sponge punching and transfer mechanism 2 includes a punching assembly 28 and a first support plate 20 located on the workbench 8. The first support plate 20 is fixed on the support rod 81. A first horizontal moving mechanism is installed on the first support plate 20. A first lifting mechanism is installed on the first horizontal moving mechanism. A pneumatic clamp assembly 27 is installed on the first lifting mechanism. Specifically, the punching assembly 28 includes a punching cylinder, a punch, and a cutting blade. This punching assembly 28 is a conventional component. The punching cylinder provides power to drive the punch and the cutting blade to process the sponge sheet and its punching. The first horizontal moving mechanism includes a first motor 23 fixed on the first support plate 20. After the first motor 23 slows down, it drives the first lead screw assembly 22. The first lead screw assembly 22 is mounted on the first sliding plate 21. The first sliding plate 21 is slidably connected to the first support plate 20. The first lifting mechanism includes a second motor 25 mounted on the first sliding plate 21. After the second motor 25 slows down, it drives the second lead screw assembly 24. The second lead screw assembly 24 is mounted on the first lifting plate 26. A pneumatic clamp assembly 27 is installed below the first lifting plate 26. The pneumatic clamp assembly 27 is a conventional component. It uses pneumatic grippers to clamp the sponge sheet. The function of the entire mechanism is to clamp and move the sponge sheet to the next station after it is formed and punched, where it is pasted with auxiliary fabric and filled with popping beads.
[0029] Combination Figure 13 and Figure 14It is understood that the popping bead transfer mechanism 5 includes a storage box 52 and a vertical plate 53 installed on the workbench 8. A placement slot 51 communicating with the storage box 52 is installed on one side of the storage box 52. A vertical plate 54 is fixed on the vertical plate 53. A fifth motor 55 and a belt drive assembly are installed on the vertical plate 54. After the fifth motor 55 slows down, it drives the belt drive assembly. A moving block 56 is installed on the belt of the belt drive assembly. A first lifting cylinder 58 is fixed on the moving block 56. The first lifting cylinder 58 drives the transfer plate 57. A carrying plate 59 is installed on the transfer plate 57. An air suction hole is machined on the carrying plate 59. Specifically, a base plate 50 is fixed on the workbench 8. A vertical plate 53, a storage box 52, and a placement slot 51 are installed on the base plate 50. The storage box 52 stores popping beads and automatically drops them into the placement slot 51. The belt drive assembly drives the moving block 56 to move back and forth between the placement slot 51 and the sponge sheet popping bead filling work area. The carrier plate 59 is an existing mature component. It uses negative pressure to adsorb popping beads into the air intake hole. The carrier plate 59 moves up and down with the transfer plate 57 and reciprocates linearly with the belt drive assembly.
[0030] Combination Figure 10-12It is known that the fabric cutting, transfer and welding mechanism 3 includes a welding component 39 and a second support plate 30 located on the worktable 8. A second horizontal moving mechanism is installed on the second support plate 30, a second lifting mechanism is installed on the second horizontal moving mechanism, and an upper cutting blade component 36 is installed on the second lifting mechanism. Specifically, the welding assembly 39 includes a support base 390 and an ultrasonic generator 391. The ultrasonic generator 391 is a conventional component and will not be described in detail here. The ultrasonic generator 391 is mounted on the support base 390. A lower cutter assembly 38 is also mounted on the worktable 8. The lower cutter assembly 38 is located on one side of the ultrasonic generator 391 and cooperates with the upper cutter assembly 36. The second horizontal moving mechanism includes a third motor 33 fixed on the second support plate 30. After the third motor 33 slows down, it drives a third lead screw assembly 32. The third lead screw assembly 32 is mounted on a second sliding plate 31, which is slidably connected to the second support plate 30. The second lifting mechanism includes a fourth motor 35 mounted on the second sliding plate 31. After the fourth motor 35 slows down, it drives a fourth lead screw assembly 34. The rod assembly 34 is installed on the second lifting plate 360. The upper cutting plate 361 of the upper cutting assembly 36 is installed below the second lifting plate 360. The upper cutting plate 361 is machined with an upper die 3611 and a suction nozzle. The suction nozzle is also a mature existing negative pressure adsorption component, which will not be described in detail here. The suction nozzle is used to hold the main fabric after cutting. The lower cutting assembly 38 includes a base 380 located on the worktable 8. The lower cutting plate 381 is installed on the base 380. The lower cutting plate 381 is machined with a lower die 3811. The lower die 3811 cooperates with the upper die 3611 to cut the main fabric. The function of the whole mechanism is that the cover sheet obtained after the main fabric is cut and shaped is adsorbed and moved to the next station. The cover sheet is placed and wrapped on a sponge sheet with popping beads, and then fused together with the auxiliary fabric through the ultrasonic generator 391 to form a semi-finished product.
[0031] Combination Figure 15 and Figure 16 It is understood that the finished product discharge mechanism 6 includes a third support plate 60 located on the workbench 8. A sixth motor 61 and a second lifting cylinder 66 are installed on the third support plate 60. After the sixth motor 61 slows down, it drives a sixth lead screw assembly 62. The sixth lead screw assembly 62 is installed on a sixth lifting plate 63. A cutter seat 64 is installed on the sixth lifting plate 63. A cutting blade 641 is machined on the cutter seat 64. The second lifting cylinder 66 drives a mounting base 67. The mounting base 67 and the cutter seat 64 are arranged side by side and a striking component 68 is installed. The function of the entire mechanism is that after the semi-finished product is cut and shaped, it is elastically struck by the striking component 68, causing it to separate from the traction auxiliary fabric and fall onto the conveyor belt 75 to obtain the finished product, the burst bead mosquito repellent patch.
[0032] In this utility model device, the assembly and coordination relationships of the various components, the cylinders, motors or electric motors and their control software, etc. are existing technologies or materials, and the relevant technical personnel can directly purchase or order them from the market according to the required product model and specifications.
[0033] All electrical components mentioned in the text are connected to an external main controller and 220V AC mains power or industrial power. The main controller can be a conventional known device such as a computer that plays a control role.
[0034] The above description is merely a preferred embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It is obvious to those skilled in the art that this utility model is not limited to the details of the above embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the protection scope of this utility model.
Claims
1. A processing device for a spiky mosquito repellent patch, comprising a workbench (8) and a conveying mechanism (7) installed on the workbench (8), wherein a first material rack (1) and a second material rack (4) are respectively installed on both sides of the workbench (8), the first material rack (1) is used to pull a sponge to the workbench (8) for processing and then roll it up, the second material rack (4) is used to pull the main fabric to the workbench (8) for processing and then roll it up, and the auxiliary fabric on the first material rack (1) is pulled to the workbench (8) for spraying glue and then conveyed to the second material rack (4) for rolling up via the conveying mechanism (7), characterized in that, The workbench (8) is equipped with a sponge punching and transfer mechanism (2), which is used to punch and cut the traction sponge to form a sponge sheet, and transfer the sponge sheet to the traction auxiliary fabric to complete the pasting and fixing. A capsule transfer mechanism (5) is used to place capsules into the perforations of a sponge sheet; The fabric cutting, transfer and welding mechanism (3) is used to cut the main fabric to form a cover sheet, and transfer the cover sheet to the sponge sheet and weld it to the auxiliary fabric to form a semi-finished product. The finished product discharge mechanism (6) is used to cut and beat the traction semi-finished products to obtain finished products, which fall into the conveying mechanism (7) and are conveyed outward.
2. The processing equipment for a granulated mosquito repellent patch according to claim 1, characterized in that, The sponge punching and transfer mechanism (2) and the fabric cutting and transfer welding mechanism (3) are arranged side by side, the bursting bead transfer mechanism (5) and the finished product discharge mechanism (6) are arranged side by side, the bursting bead transfer mechanism (5) is located between the sponge punching and transfer mechanism (2) and the fabric cutting and transfer welding mechanism (3), and the fabric cutting and transfer welding mechanism (3) is located between the bursting bead transfer mechanism (5) and the finished product discharge mechanism (6).
3. The processing equipment of the mosquito repellent sticker with the explosive beads according to claim 2, characterized in that, The sponge punching and transfer mechanism (2) includes a punching assembly (28) and a first support plate (20) located on the workbench (8). A first horizontal moving mechanism is installed on the first support plate (20), a first lifting mechanism is installed on the first horizontal moving mechanism, and a pneumatic clamp assembly (27) is installed on the first lifting mechanism.
4. The processing equipment of the mosquito repellent sticker with the explosive beads according to claim 3, characterized in that, The punching assembly (28) includes a punching cylinder, a punch, and a cutting blade; the first horizontal moving mechanism includes a first motor (23) fixed on the first support plate (20), the first motor (23) drives the first lead screw assembly (22) after deceleration, the first lead screw assembly (22) is mounted on the first sliding plate (21), the first sliding plate (21) is slidably connected to the first support plate (20), the first lifting mechanism includes a second motor (25) mounted on the first sliding plate (21), the second motor (25) drives the second lead screw assembly (24) after deceleration, the second lead screw assembly (24) is mounted on the first lifting plate (26), and a pneumatic clamp assembly (27) is installed below the first lifting plate (26).
5. The processing equipment for a granulated mosquito repellent patch according to claim 2, characterized in that, The fabric cutting and transfer welding mechanism (3) includes a welding assembly (39) and a second support plate (30) located on the worktable (8). A second horizontal moving mechanism is installed on the second support plate (30), a second lifting mechanism is installed on the second horizontal moving mechanism, and an upper cutting blade assembly (36) is installed on the second lifting mechanism.
6. The processing equipment for a granulated mosquito repellent patch according to claim 5, characterized in that, The welding assembly (39) includes a support base (390) and an ultrasonic generator (391). The ultrasonic generator (391) is mounted on the support base (390). A lower cutter assembly (38) is also mounted on the worktable (8). The lower cutter assembly (38) is located on one side of the ultrasonic generator (391) and cooperates with the upper cutter assembly (36). The second horizontal moving mechanism includes a third motor (33) fixed on the second support plate (30). After the third motor (33) slows down, it drives a third lead screw assembly (32). The third lead screw assembly (32) is mounted on a second sliding plate (31). The second sliding plate (31) is slidably connected to the second support plate (30). The second lifting mechanism includes... The fourth motor (35) is installed on the second sliding plate (31). After the fourth motor (35) slows down, it drives the fourth lead screw assembly (34). The fourth lead screw assembly (34) is installed on the second lifting plate (360). The upper cutting plate (361) of the upper cutting blade assembly (36) is installed below the second lifting plate (360). The upper cutting plate (361) is machined with an upper die (3611) and a suction nozzle. The lower cutting blade assembly (38) includes a base (380) located on the worktable (8). The lower cutting plate (381) is installed on the base (380). The lower cutting plate (381) is machined with a lower die (3811). The lower die (3811) cooperates with the upper die (3611) to cut the main fabric.
7. The processing equipment of the mosquito repellent sticker with the explosive beads according to claim 2, characterized in that, The aforementioned popping bead transfer mechanism (5) includes a storage box (52) and a vertical plate (53) installed on a workbench (8). A placement slot (51) communicating with the storage box (52) is installed on one side of the storage box (52). A vertical plate (54) is fixed on the vertical plate (53). A fifth motor (55) and a belt drive assembly are installed on the vertical plate (54). After the fifth motor (55) slows down, it drives the belt drive assembly. A moving block (56) is installed on the belt of the belt drive assembly. A first lifting cylinder (58) is fixed on the moving block (56). The first lifting cylinder (58) drives the transfer plate (57). A carrying plate (59) is installed on the transfer plate (57). An air intake hole is machined on the carrying plate (59).
8. The processing device of the mosquito repellent sticker with popping beads according to claim 2, characterized in that, The finished product discharge mechanism (6) includes a third support plate (60) located on the workbench (8). A sixth motor (61) and a second lifting cylinder (66) are installed on the third support plate (60). After the sixth motor (61) slows down, it drives a sixth lead screw assembly (62). The sixth lead screw assembly (62) is installed on a sixth lifting plate (63). A cutter seat (64) is installed on the sixth lifting plate (63). A cutting blade (641) is machined on the cutter seat (64). The second lifting cylinder (66) drives a mounting base (67). The mounting base (67) and the cutter seat (64) are arranged side by side and a striking component (68) is installed.
9. The processing equipment for a granulated mosquito repellent patch according to claim 1, characterized in that, The first material rack (1) includes a first frame (10), on which a first bottom roller (12), a first unloading roll (14), a first take-up roll (15), and a third unloading roll (16) are mounted. The first unloading roll (14), the first take-up roll (15), and the third unloading roll (16) are driven by a first motor (17), a second motor (18), and a third motor (19) respectively, after speed reduction. The second material rack (4) includes a second frame (40), on which a first roller (41), a second bottom roller (42), a second unloading roll (44), a second take-up roll (45), and a third take-up roll (46) are mounted. The second unloading roll (44), the second take-up roll (45), and the third take-up roll (46) are driven by a first roller (12), a second bottom roller (42), a second unloading roll (44), a second take-up roll (45), and a third take-up roll (46) are mounted. The material roll (45) and the third take-up roll (46) are driven by the fourth motor (47), the fifth motor (48) and the sixth motor (49) respectively after speed reduction; the workbench (8) is machined with a take-up hole (80), the first unloading roll (14) pulls the sponge to the sponge punching and transfer mechanism (2) and then passes through the take-up hole (80) and is connected to the first take-up roll (15) via the first bottom roller shaft (12), the second unloading roll (44) pulls the main fabric to the fabric cutting and transfer welding mechanism (3) and then passes through the take-up hole (80) and is connected to the second take-up roll (45) via the second bottom roller shaft (42), the auxiliary fabric on the third unloading roll (16) is pulled to the conveying mechanism (7) and then connected to the third take-up roll (46) via the first roller shaft (41).
10. The processing equipment for a granulated mosquito repellent patch according to claim 9, characterized in that, The workbench (8) is also equipped with a support rod (81), which supports the sponge punching and transfer mechanism (2) and the fabric cutting, transfer and welding mechanism (3). The conveying mechanism (7) includes a fifth roller group (71), a sixth roller group (72), a seventh roller group (73), an eighth roller group (76), a ninth roller group (77), a bearing panel (74), and a conveyor belt (75) installed on the workbench (8). The take-up hole (80) is located between the eighth roller group (76) and the ninth roller group (77). The bearing panel (74) is located between the seventh roller group (73) and the conveyor belt (75). A glue spraying assembly (82) is installed on one side of the seventh roller group (73). The glue spraying assembly (82) is fixed on the workbench (8). A third frame (9) is installed below the workbench (8). A third bottom roller shaft and a fourth bottom roller shaft are installed below the third frame (9).
Citation Information
Patent Citations
Die cutting equipment for mosquito repellent patch production
CN216229893U
Mosquito repelling patch
CN216674447U