Automatic tripe cutter

Abstract

The utility model discloses automatic fat intestine cutting machine, including work table, the work table top is equipped with the transmission mechanism for conveying the mould of filling, and the work table right -hand member is equipped with cutting mechanism, cutting mechanism includes cutting assembly, and cutting mechanism bottom is equipped with the pressing plate subassembly, and cutting assembly is located on the translation mechanism, is used for controlling cutting assembly before and after moving, and the translation mechanism is located on the elevating gear, is used for controlling the elevating of cutting assembly and pressing plate subassembly, relate to food processing technical field, realize the automatic delivery of fat intestine through transmission mechanism, and the preliminary flatness of fat intestine is carried out through the pressing wheel subassembly, then realizes the automatic cutting of fat intestine through cutting mechanism, through the structural cooperation of pressing plate and filling mould, can realize the fixation of fat intestine when cutting, has improved the processing capacity and efficiency remarkably, reduces the personnel at the same time, and the output improves remarkably, and the cut is smooth after fat intestine cutting, and the length is even, and the use effect is better.

Description

Technical Field

[0001] This utility model belongs to the field of food processing technology, specifically an automatic pork intestine cutting machine. Background Technology

[0002] Pig intestines, also known as pork intestines, are a popular food due to their moisturizing, nourishing, and hemostatic properties. They are typically cut into smaller pieces for sale and further processing. In the food processing industry, pig intestine cutting equipment is a commonly used processing tool for pig intestines.

[0003] However, current conventional intestine cutting equipment uses a common top-and-bottom cutting machine. The intestines are arranged in a row and moved stepwise at intervals by a conveyor belt. After stopping, the cutter moves downwards to cut the intestines. During the cutting process, because the downward movement is a compression cut, the cut is uneven, the length of the intestine segments is irregular, and the speed is slow and the efficiency is low. Utility Model Content

[0004] The purpose of this invention is to provide an automatic intestine cutting machine to solve the problems mentioned in the background art.

[0005] The technical solution adopted in this utility model is as follows:

[0006] An automatic intestine cutting machine includes a worktable, the top of which is provided with a conveying mechanism for conveying a material-holding mold, and the right end of which is provided with a cutting mechanism.

[0007] The cutting mechanism includes a cutting component, a pressure plate assembly at the bottom of the cutting mechanism, and the cutting component is mounted on a translation mechanism for controlling the forward and backward movement of the cutting component. The translation mechanism is mounted on a lifting mechanism for controlling the lifting of the cutting component and the pressure plate assembly.

[0008] Preferably, the cutting assembly includes two symmetrically arranged cutter wheel mounting plates, which are fixed together by several support rods to form a support frame. A cutter assembly is arranged inside the support frame, and the cutter assembly includes a rotating shaft and several blades. The blades are distributed in an array along the rotating shaft. The support frame is fixed to the right side of the translation slide plate by a cutter assembly support plate at its top. A cutter assembly drive motor is provided on the left side of the support frame, and the output shaft of the cutter assembly drive motor is connected to the rotating shaft.

[0009] Preferably, the lifting mechanism includes a lifting slide plate disposed on a mounting plate. Lifting slide rails are provided at both the front and rear ends of the right side of the mounting plate. A lifting rack is provided at the center of the right side of the mounting plate. Both the front and rear ends of the lifting slide plate are slidably engaged with the lifting slide rails. A lifting motor is provided at the center of the lifting slide plate. A lifting gear is provided on the output shaft of the lifting motor. The lifting gear is meshed with the lifting rack.

[0010] Preferably, the translation mechanism includes a translation slide plate, translation guide rails are provided at both the upper and lower ends of the right side of the lifting slide plate, a translation rack is provided at the center of the right side of the lifting slide plate, the upper and lower ends of the left side of the translation slide plate are respectively slidably engaged with the two translation guide rails, a translation motor is provided at the center of the translation slide plate, a translation gear is provided on the output shaft of the translation motor, and the translation gear is meshed with the translation rack.

[0011] Preferably, the lifting slide plate is provided with a pressure plate frame at both the front and rear ends on the right side, and a pressure plate is provided at the bottom of the pressure plate frame. Several pressure plate cutting grooves are arranged in an array on the pressure plate, and the several pressure plate cutting grooves correspond to several blades of the blade assembly. Several positioning grooves are arranged in an array on the right wall of the pressure plate cutting grooves.

[0012] Preferably, the top of the material holding mold is provided with a plurality of mold cutting grooves corresponding to a plurality of pressure plate cutting grooves, and a plurality of fixing plates are provided on the side of the mold cutting grooves. Both ends of the fixing plates are provided with baffle plates, and the baffle plates pass through their corresponding positioning grooves.

[0013] Preferably, the transmission mechanism includes a transmission motor located at the right end of the worktable, a drive roller rotatably located at the right end of the worktable, a driven roller rotatably located at the left end of the worktable, the drive roller being drivenly connected to the output shaft of the transmission motor, and the drive roller and the driven roller being drivenly connected by a belt or chain, and the material holding mold being driven by a belt or chain to move from left to right along the top surface of the worktable.

[0014] Preferably, the cutting mechanism is fixed above the workbench by a fixed bracket and a housing. A control box is provided on the side of the cutting mechanism to control the coordination of each motor to complete the automatic cutting of the intestines. An outlet receiving tray is provided on the right side of the workbench.

[0015] Preferably, the top of the transmission mechanism is further provided with a pressure roller assembly. The pressure roller assembly includes a pressure roller frame disposed above the transmission mechanism. Several individual frames are sequentially disposed on the pressure roller frame. A pressure roller is rotatably disposed at the lower end of each individual frame. The pressure roller rolls and presses material along the channel between adjacent baffles on the material holding mold.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0017] In this invention, the intestines are automatically conveyed by a transmission mechanism, initially leveled by a pressure roller assembly, and then automatically cut by a cutting mechanism. The combination of the pressure plate and the material-holding mold allows the intestines to be fixed during cutting, significantly improving processing capacity and efficiency. While reducing manpower, the output is significantly increased, and the cuts of the intestines are flat and uniform in length, resulting in better performance. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the shell-removing structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the cutting mechanism of this utility model;

[0021] Figure 4 This is a cross-sectional view of the cutting mechanism of this utility model;

[0022] Figure 5 This is a schematic diagram of the material-holding mold structure of this utility model;

[0023] In the diagram: 1. Workbench; 2. Conveying mechanism; 21. Conveying motor; 22. Driving roller; 23. Driven roller; 3. Material holding mold; 31. Mold cutting groove; 32. Fixing plate; 33. Material stop plate; 4. Pressure roller assembly; 41. Pressure roller frame; 42. Individual frame; 43. Pressure roller; 5. Cutting mechanism; 51. Lifting mechanism; 511. Mounting plate; 512. Lifting slide plate; 513. Lifting slide rail; 514. Lifting rack; 515. Lifting gear; 52. Translation mechanism; 521. Translation slide plate; 522. Translation slide rail; 523. Translation rack; 524. Translation gear; 53. Cutting assembly; 531. Blade assembly support plate; 532. Blade assembly mounting plate; 533. Support rod; 534. Blade assembly; 535. Blade assembly drive motor; 54. Pressure plate assembly; 541. Pressure plate frame; 542. Pressure plate; 543. Pressure plate cutting groove; 544. Positioning groove; 6. Control box; 7. Outlet receiving tray. Detailed Implementation

[0024] The specific embodiments of this utility model are described in detail below.

[0025] The "range" disclosed in this utility model is defined by a lower limit and an upper limit. A given range is defined by selecting a lower limit and an upper limit, which define the boundaries of a particular range. Ranges defined in this way can include or exclude endpoints and can be arbitrarily combined; that is, any lower limit can be combined with any upper limit to form a range. For example, if a range of 10–50 is listed for a specific parameter, it is also expected that ranges of 10–40 and 20–50 are also included. Furthermore, if the minimum range values ​​are listed as 1 and 2, and the maximum range values ​​are listed as 3, 4, and 5, then the following ranges are all expected: 1–3, 1–4, 1–5, 2–3, 2–4, and 2–5. In this application, unless otherwise stated, the numerical range "a–b" represents a shortened representation of any combination of real numbers between a and b, where a and b are real numbers. For example, the numerical range "0–5" means that all real numbers between "0–5" have been listed herein; "0–5" is merely a shortened representation of these numerical combinations.

[0026] Unless otherwise specified, all embodiments and optional embodiments of this application can be combined to form new technical solutions.

[0027] Unless otherwise specified, all technical features and optional technical features of this application may be combined to form new technical solutions.

[0028] Unless otherwise specified, all steps in this application may be performed sequentially or randomly, preferably sequentially. For example, the method includes steps (a) and (b), indicating that the method may include steps (a) and (b) performed sequentially, or it may include steps (b) and (a) performed sequentially. For example, the mention that the method may also include step (c) indicates that step (c) may be added to the method in any order. For example, the method may include steps (a), (b), and (c), or it may include steps (a), (c), and (b), or it may include steps (c), (a), and (b), etc.

[0029] Unless otherwise specified, the terms "comprising" and "including" as used in this application can be open-ended or closed-ended. For example, "comprising" and "including" can mean that other components not listed may also be included, or that only the listed components may be included.

[0030] Unless otherwise specified, the reaction will proceed under normal temperature and pressure conditions.

[0031] Unless otherwise specified, all parts or percentages are by weight or by weight percentage.

[0032] In this invention, all the substances used are known substances that can be purchased or synthesized by known methods.

[0033] In this invention, all the devices or equipment used are conventional devices or equipment known in the art and are readily available.

[0034] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0035] Example:

[0036] Automatic intestine cutting machine, such as Figure 1-5 As shown, it includes a workbench 1, a conveying mechanism 2 for conveying the material-holding mold 3 is provided on the top of the workbench 1, and a cutting mechanism 5 is provided on the right end of the workbench 1;

[0037] The cutting mechanism 5 includes a cutting component 53. A pressure plate assembly 54 is provided at the bottom of the cutting mechanism 5. The cutting component 53 is mounted on a translation mechanism 52 for controlling the forward and backward movement of the cutting component 53. The translation mechanism 52 is mounted on a lifting mechanism 51 for controlling the lifting of the cutting component 53 and the pressure plate assembly 54.

[0038] In one possible implementation, the cutting assembly 53 includes two symmetrically arranged cutter wheel mounting plates 532, which are fixed together by several support rods 532 to form a support frame. A cutter assembly 534 is arranged inside the support frame. The cutter assembly 534 includes a rotating shaft and several blades. The blades are arranged in an array along the rotating shaft. The support frame is fixed to the right side of the translation slide plate 521 by a cutter assembly support plate 531 at its top. A cutter assembly drive motor 535 is provided on the left side of the support frame. The output shaft of the cutter assembly drive motor 535 is connected to the rotating shaft.

[0039] In one possible implementation, the lifting mechanism 51 includes a lifting slide plate 512, which is mounted on a mounting plate 511. The mounting plate 511 has lifting slide rails 513 at both the front and rear ends on the right side. A lifting rack 514 is located at the center of the right side of the mounting plate 511. The lifting slide plate 512 is slidably engaged with the lifting slide rails 513 at both the front and rear ends. A lifting motor (not shown in the figure) is located at the center of the lifting slide plate 512. A lifting gear 515 is located on the output shaft of the lifting motor. The lifting gear 512 is meshed with the lifting rack 514.

[0040] In one possible implementation, the translation mechanism 52 includes a translation slide plate 521. The upper and lower ends of the right side of the lifting slide plate 512 are provided with translation guide rails 522. The center of the right side of the lifting slide plate 512 is provided with a translation rack 523. The upper and lower ends of the left side of the translation slide plate 512 are respectively slidably engaged with the two translation guide rails 522. The center of the translation slide plate 512 is provided with a translation motor (not shown in the figure). The output shaft of the translation motor is provided with a translation gear 524, which meshes with the translation rack 523.

[0041] In one possible implementation, the lifting slide plate 512 is provided with a pressure plate frame 541 at both the front and rear ends on the right side. The pressure plate frame 541 is provided with a pressure plate 542 at the bottom. The pressure plate 542 is provided with an array of pressure plate cutting grooves 543. The pressure plate cutting grooves 543 correspond to the blades of the blade assembly 534. The right wall of the pressure plate cutting grooves 543 is provided with an array of positioning grooves 544.

[0042] In one possible implementation, the top of the material holding mold 3 is provided with a plurality of mold cutting grooves 31 corresponding to a plurality of pressure plate cutting grooves 543, and a plurality of fixing plates 32 are provided on the side of the mold cutting grooves 31. Both ends of the fixing plates 32 are provided with baffle plates 33, and the baffle plates 33 pass through their corresponding positioning grooves 544.

[0043] In one possible implementation, the transmission mechanism 2 includes a transmission motor 21 located at the right end of the workbench 1, a drive roller 22 rotatably located at the right end of the workbench 1, and a driven roller 23 rotatably located at the left end of the workbench 1. The drive roller 22 is connected to the output shaft of the transmission motor 21, and the drive roller 22 and the driven roller 23 are connected by a belt or chain. The material holding mold 3 is driven by a belt or chain and moves from left to right along the top surface of the workbench 1.

[0044] In one possible implementation, the cutting mechanism 5 is fixed above the workbench by a fixed bracket and a housing. The side of the cutting mechanism 5 is provided with a control box 6, which is used to control the cooperation of each motor to complete the automatic cutting of the intestines. The right side of the workbench 1 is provided with an outlet receiving tray 7.

[0045] In one possible implementation, the top of the transmission mechanism 2 is also provided with a pressure roller assembly 4. The pressure roller assembly 4 includes a pressure roller frame 41 located above the transmission mechanism 2. Several individual frames 42 are sequentially arranged on the pressure roller frame 41. A pressure roller 43 is rotatably provided at the lower end of the individual frames 42. The pressure roller 43 rolls and presses the material along the channel between adjacent baffles 33 on the material holding mold 3.

[0046] In one possible implementation, a servo motor and reducer power combination (transmission motor 21) drives the sprocket to rotate. A material-holding mold 3 is installed between the driven sprockets. The intestines, through the pressing and shaping action of the pressure roller assembly 4, enter the main cutting station. The cutting assembly 53 rotates at high speed, performing left-right reciprocating motion. The up-down moving shaft is mounted on the mounting plate 511 and moves up and down through the meshing of the lifting rack 514 and the lifting gear 514 on the output shaft of the servo motor. A linear translation guide rail 522 guided by a horizontal motion shaft and a gear rack are installed on the lifting slide plate 512, connecting to the servo motor and reducer. The pressure plate 542 is fixed to the lifting slide plate 512. The intestines are conveyed along the required cutting distance and then stop. The cutter assembly 534 rotates and descends to the cutting position, then moves to the right to cut the intestines. The outlet receiving tray 7 collects the material. A protective disc is located at the lower right end of the conveyor mechanism 2 to collect residual material. A support roller is located at the center of the conveyor line to support the conveyor line. The control box 6 houses the control electrical components, and the cabinet door houses the human-machine interface touchscreen and buttons. The conveying mechanism 2 is also equipped with a driven shaft guard and a protective cover to prevent accidental contact.

[0047] In one possible implementation, the blade assembly 534 is a detachable structure, facilitating blade replacement, cleaning, and maintenance. The two blade mounting plates 532 are fixed together by several support rods 532, forming a support frame with excellent surface finish and easy precision installation. The pressure roller 43 serves to compress the intestines, facilitating subsequent cutting.

[0048] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. Automatic chitterling cutter characterized in that: Includes a workbench (1), the top of which is provided with a conveying mechanism (2) for conveying a material-holding mold (3), and the right end of the workbench (1) is provided with a cutting mechanism (5). The cutting mechanism (5) includes a cutting component (53), and a pressure plate assembly (54) is provided at the bottom of the cutting mechanism (5). The cutting component (53) is mounted on a translation mechanism (52) for controlling the forward and backward movement of the cutting component (53). The translation mechanism (52) is mounted on a lifting mechanism (51) for controlling the lifting of the cutting component (53) and the pressure plate assembly (54).

2. The automatic intestine cutting machine as described in claim 1, characterized in that: The cutting assembly (53) includes two symmetrically arranged cutter wheel mounting plates (532), which are fixed together by several support rods (533) to form a support frame. A cutter group (534) is set inside the support frame. The cutter group (534) includes a rotating shaft and several blades. The blades are distributed along the rotating shaft in an array. The support frame is fixed to the right side of the translation slide plate (521) by the cutter group support plate (531) at its top. A cutter group drive motor (535) is provided on the left side of the support frame. The output shaft of the cutter group drive motor (535) is connected to the rotating shaft in a transmission connection.

3. The automatic tripe snapper as claimed in claim 1, wherein: The lifting mechanism (51) includes a lifting slide plate (512) which is mounted on a mounting plate (511). The mounting plate (511) has lifting slide rails (513) at both the front and rear ends on the right side. The mounting plate (511) has a lifting rack (514) at the center of the right side. The lifting slide plate (512) is slidably engaged with the lifting slide rails (513) at both the front and rear ends. The lifting slide plate (512) has a lifting motor at the center. The lifting motor has a lifting gear (515) on its output shaft. The lifting gear (515) meshes with the lifting rack (514).

4. The automatic intestine cutting machine as described in claim 3, characterized in that: The translation mechanism (52) includes a translation slide plate (521), and translation guide rails (522) are provided at both the upper and lower ends of the right side of the lifting slide plate (512). A translation rack (523) is provided at the center of the right side of the lifting slide plate (512). The upper and lower ends of the left side of the translation slide plate (521) are slidably engaged with the two translation guide rails (522) respectively. A translation motor is provided at the center of the translation slide plate (521), and a translation gear (524) is provided on the output shaft of the translation motor. The translation gear (524) is meshed with the translation rack (523).

5. The automatic intestine cutting machine as described in claim 4, characterized in that: The lifting slide plate (512) is provided with a pressure plate frame (541) at both the front and rear ends on the right side. The pressure plate frame (541) is provided with a pressure plate (542) at the bottom. Several pressure plate cutting grooves (543) are arranged in an array on the pressure plate (542). The several pressure plate cutting grooves (543) correspond to several blades of the blade assembly (534). Several positioning grooves (544) are arranged in an array on the right wall of the pressure plate cutting grooves (543).

6. The automatic intestine cutting machine as described in claim 1, characterized in that: The top of the material holding mold (3) is provided with a number of mold cutting grooves (31) corresponding to a number of pressure plate cutting grooves (543). A number of fixing plates (32) are provided on the side of the mold cutting grooves (31). Both ends of the fixing plates (32) are provided with baffle plates (33). The baffle plates (33) pass through their corresponding positioning grooves (544).

7. The automatic intestine cutting machine as described in claim 1, characterized in that: The transmission mechanism (2) includes a transmission motor (21) located at the right end of the workbench (1). The right end of the workbench (1) is provided with a drive roller (22), and the left end of the workbench (1) is provided with a driven roller (23). The drive roller (22) is connected to the output shaft of the transmission motor (21). The drive roller (22) and the driven roller (23) are connected by a belt or chain. The material holding mold (3) is driven by a belt or chain and moves from left to right along the top surface of the workbench (1).

8. The automatic hog gut off machine of claim 1 wherein: The cutting mechanism (5) is fixed above the workbench by a fixed bracket and a housing. The cutting mechanism (5) has a control box (6) on its side for controlling the cooperation of each motor to complete the automatic cutting of the intestines. The workbench (1) has an outlet receiving tray (7) on its right side.

9. The automatic hog gut off machine of claim 1 wherein: The top of the transmission mechanism (2) is also provided with a pressure roller assembly (4). The pressure roller assembly (4) includes a pressure roller frame (41) located above the transmission mechanism (2). Several individual frames (42) are sequentially arranged on the pressure roller frame (41). A pressure roller (43) is rotatably provided at the lower end of the individual frame (42). The pressure roller (43) rolls and presses the material along the channel between adjacent baffles (33) on the material holding mold (3).

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