A dust falling tool for highway construction
Patent Information
- Application Number
- CN202521293358.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-06-23
AI Technical Summary
[0003]传统固定喷头喷洒范围有限,难以有效覆盖高速公路施工扬尘区域,滤网堵塞会中断降尘作业,需人工频繁检查维护,影响施工效率,突发堵塞难以及时发现
[0016] Compared with the prior art, this utility model provides a dust suppression tool for highway construction, which has the following beneficial effects:
Smart Images

Figure CN224735976U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of highway construction technology, and more specifically, it relates to a dust suppression tool for highway construction. Background Technology
[0002] Highway construction generates a large amount of dust, mainly from soil disturbance, material transportation and spillage, aggregate crushing and screening, and vehicle compaction.
[0003] Traditional fixed nozzles have a limited spray range, making it difficult to effectively cover dusty areas during highway construction. Filter clogging can interrupt dust suppression operations, requiring frequent manual inspections and maintenance, which affects construction efficiency. Sudden blockages are also difficult to detect in a timely manner. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] In view of the problems existing in the prior art, this utility model provides a dust suppression tool for highway construction to solve the technical problems mentioned in the background art.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: A dust suppression tool for highway construction, comprising a water tank, a support plate on one side of the water tank, a movable frame on the support plate, a fixed plate and a drive plate on one side of the water tank, one end of the drive plate being hinged to the fixed plate, a drive disc rotatably mounted on the fixed plate, an eccentric rod mounted on the drive disc, a drive rod mounted on the movable frame, an eccentric groove cooperating with the eccentric rod and a drive groove cooperating with the drive rod on the drive plate, a connecting water pipe and a nozzle between the movable frame and the water tank, a filter pipe connected to the connecting water pipe, a fixed rod inside the filter pipe, a fixed tube and a first filter screen mounted on the fixed rod, a movable plate slidably mounted between the filter tube and the fixed tube, and a water passage hole and a second filter screen mounted on the movable plate.
[0008] The present invention is further configured such that the drive disk is provided with a rotating shaft on the fixed plate, the rotating shaft is provided with a first gear, and the fixed plate is rotatably provided with a second gear that cooperates with the first gear, so as to facilitate the rotation of the rotating shaft and the drive disk.
[0009] The present invention is further configured such that a fixing frame is provided on the fixing plate, and a drive motor is provided on the fixing frame. The motor shaft of the drive motor is fixedly connected to the second gear, so as to facilitate the rotation of the first gear and the second gear.
[0010] The present invention is further configured such that a sliding block is provided at the bottom of the movable frame, and a sliding groove that cooperates with the sliding block is provided on one side of the support plate to restrict the movement direction of the movable frame.
[0011] The present invention is further configured such that a movable rod is provided between the fixed rod and the movable plate, the movable rod is slidably disposed on the fixed rod, and one end of the movable rod is fixedly connected to the movable plate to restrict the movement direction of the movable plate.
[0012] The present invention is further configured such that a moving spring is provided between the moving plate and the fixed rod, so that the moving plate has a continuous and stable elastic force of resistance.
[0013] The present invention is further provided with a detachable cover plate at the bottom of the filter tube, and the inside of the cover plate is provided with test paper for easy and intuitive indication of maintenance needs.
[0014] The present invention is further configured such that the fixed rod is provided with a first channel, and the movable rod and the movable plate are provided with a second channel, so as to facilitate water flow to contact the test paper.
[0015] (III) Beneficial Effects
[0016] Compared with the prior art, this utility model provides a dust suppression tool for highway construction, which has the following beneficial effects:
[0017] 1. Through the drive motor, gear set (first gear, second gear), drive disc, eccentric rod, drive groove and drive rod mechanism, the automatic reciprocating swing of the water pipe and nozzle is realized, which significantly expands the coverage area of water mist spraying, enhances the dust suppression effect, reduces dust dead spots, and improves the quality of the construction environment.
[0018] 2. The system adopts a dual-filter design (first filter and second filter) and a dual-channel design (fixed pipe and water passage). Under normal conditions, water flows through the fixed pipe and the first filter. When the first filter becomes clogged, causing the water pressure to rise, the water pressure pushes the moving plate to compress the moving spring, opening the water passage and the second filter to form a backup flow path. The backup filter channel is automatically activated when the main filter becomes clogged, ensuring that the dust suppression operation is not interrupted and improving the reliability of the equipment.
[0019] 3. When the water pressure continues to rise, the moving plate moves the moving rod to align the first channel with the second channel. Some water flows into the test paper and causes it to change color. The color change of the test paper visually indicates the maintenance needs, enabling preventive maintenance and avoiding complete equipment failure. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of a dust suppression tool for highway construction according to the present invention;
[0021] Figure 2 This is a schematic diagram of the cooperative structure of the movable frame, fixed plate, drive disk and drive rod in this utility model;
[0022] Figure 3 This is a schematic diagram of the meshing structure of the drive motor, drive frame, first gear, and second gear in this utility model;
[0023] Figure 4 This is a cross-sectional view of the filter tube in this utility model;
[0024] Figure 5 This is a cross-sectional view of the filter tube from another angle in this utility model.
[0025] In the diagram: 1. Water tank; 2. Support plate; 3. Movable frame; 4. Fixed plate; 5. Drive plate; 6. Drive disc; 7. Eccentric rod; 8. Drive rod; 9. Eccentric groove; 10. Drive groove; 11. Connecting water pipe; 12. Nozzle; 13. Filter pipe; 14. Fixed rod; 15. Fixed pipe; 16. First filter screen; 17. Movable plate; 18. Water passage hole; 19. Second filter screen; 20. Rotating shaft; 21. First gear; 22. Second gear; 23. Fixed frame; 24. Drive motor; 25. Sliding block; 26. Sliding groove; 27. Movable rod; 28. Movable spring; 29. Cover plate; 30. Test paper; 31. First channel; 32. Second channel. Detailed Implementation
[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0029] Please see Figures 1-5A dust suppression tool for highway construction includes a water tank 1, a support plate 2 on one side of the water tank 1, a movable frame 3 on the support plate 2, a fixed plate 4 and a drive plate 5 on one side of the water tank 1, one end of the drive plate 5 being hinged to the fixed plate 4, a drive disc 6 rotatably mounted on the fixed plate 4, an eccentric rod 7 mounted on the drive disc 6, a drive rod 8 mounted on the movable frame 3, an eccentric groove 9 cooperating with the eccentric rod 7 on the drive plate 5, and a drive groove 10 cooperating with the drive rod 8, a connecting water pipe 11 and a nozzle 12 connected between the movable frame 3 and the water tank, a filter pipe 13 connected to the connecting water pipe 11, and a fixed rod 14 inside the filter pipe 13. The fixed rod 14 is provided with a fixed tube 15 and a first filter screen 16. A movable plate 17 is slidably provided between the filter tube 13 and the fixed tube 15. The movable plate 17 is provided with a water passage hole 18 and a second filter screen 19. The drive disk 6 is provided with a rotating shaft 20 on the fixed plate 4. A first gear 21 is provided on the rotating shaft 20. A second gear 22 that cooperates with the first gear 21 is rotatably provided on the fixed plate 4. A fixed frame 23 is provided on the fixed plate 4. A drive motor 24 is provided on the fixed frame 23. The motor shaft of the drive motor 24 is fixedly connected to the second gear 22. A sliding block 25 is provided at the bottom of the movable frame 3. A sliding groove 26 that cooperates with the sliding block 25 is provided on one side of the support plate 2.
[0030] In this embodiment, during use, the water storage tank 1 is placed on a mobile vehicle, and the submersible pump of the water storage tank 1 is connected to the connecting water pipe 11. This structure is existing technology and will not be described in detail here. Water is sprayed through the connecting water pipe 11 and the nozzle 12 to reduce dust at the highway construction site. At the same time, the drive motor 24 is started, which drives the second gear 22 to rotate. The second gear 22 drives the first gear 21 to rotate through gear meshing. The first gear 21 drives the drive disc 6 to rotate through the rotating shaft 20. When the drive disc 6 rotates, it drives the eccentric rod 7 to move in the eccentric groove 9, which in turn drives the drive plate 5 to swing back and forth on the fixed plate 4. Through the cooperation of the drive rod 8 and the drive groove 10, the mobile frame 3 moves back and forth on the support plate 2, and the sliding block 25 moves back and forth on the sliding groove 26, which in turn drives the connecting water pipe 11 and the nozzle 12 to swing back and forth, thereby increasing the spraying area and improving the dust reduction effect.
[0031] Please see Figures 4-5 As one embodiment of the filter tube 13: a movable rod 27 is provided between the fixed rod 14 and the movable plate 17. The movable rod 27 is slidably mounted on the fixed rod 14. One end of the movable rod 27 is fixedly connected to the movable plate 17. A movable spring 28 is provided between the movable plate 17 and the fixed rod 14. A cover plate 29 is detachably provided at the bottom of the filter tube 13. A test paper 30 is provided inside the cover plate 29. A first channel 31 is provided on the fixed rod 14. A second channel 32 is provided between the movable rod 27 and the movable plate 17.
[0032] More specifically, when water flows through the connecting pipe 11, it is filtered through the filter pipe 13. Under normal conditions, the moving plate 17 abuts against the filter pipe 13 under the elastic force of the moving spring 28. The water mainly flows through the fixed pipe 15 on the fixed rod 14 and is filtered through the first filter screen 16. When the first filter screen 16 becomes clogged, the water flow is obstructed, the water pressure increases, and the moving plate 17 and the moving spring 28 are squeezed. This causes the moving plate 17 to drive the moving rod 27 to move towards the fixed rod 14 and squeeze the moving spring 28. The movable plate 17 exposes a water passage hole 18 and a second filter screen 19, which then filter the water, achieving a dual-channel design. When the water pressure increases to a certain level, the movable plate 17 drives the movable rod 27 to move gradually. When the first channel 31 aligns with the second channel 32, some liquid flows onto the test paper 30, causing the test paper 30 to change color, prompting the user to clean and maintain the filter tube 13. The cover plate 29 facilitates the replacement of the test paper 30. The test paper 30 is existing technology, and its working principle will not be described in detail here.
[0033] In summary, during use or operation of the overall equipment: When in use, the water tank 1 is placed on the mobile vehicle, and connected to the water pipe 11 via the submersible pump in the water tank 1. This structure is existing technology and will not be elaborated further. Water is sprayed through the water pipe 11 and the nozzle 12 to reduce dust at the highway construction site. Simultaneously, the drive motor 24 is started, driving the second gear 22 to rotate. The second gear 22, through gear meshing, drives the first gear 21 to rotate. The first gear 21, through the rotating shaft 20, drives the drive disc 6 to rotate. When the drive disc 6 rotates, it drives the eccentric rod 7 to move within the eccentric groove 9, thereby causing the drive plate 5 to reciprocate on the fixed plate 4. Through the cooperation of the drive rod 8 and the drive groove 10, the mobile frame 3 reciprocates on the support plate 2, and the sliding block 25 reciprocates on the sliding groove 26, thereby causing the connecting water pipe 11 and the nozzle 12 to reciprocate, increasing the spraying area and improving the dust reduction effect.
[0034] Simultaneously, as water flows through the connecting water pipe 11, it is filtered through the filter pipe 13. Under normal conditions, the moving plate 17 abuts against the filter pipe 13 under the elastic force of the moving spring 28. The water mainly flows through the fixed pipe 15 on the fixed rod 14 and is filtered through the first filter screen 16. When the first filter screen 16 becomes clogged, the water flow is obstructed, the water pressure increases, and the moving plate 17 and the moving spring 28 are squeezed. This causes the moving plate 17 to drive the moving rod 27 to move towards the fixed rod 14, squeezing the moving spring 28 and moving... The plate 17 exposes a water passage hole 18 and a second filter screen 19, which then filter the water, achieving a dual-channel design. When the water pressure increases to a certain level, the moving plate 17 drives the moving rod 27 to move gradually. When the first channel 31 and the second channel 32 are aligned, some liquid flows onto the test paper 30, causing the test paper 30 to change color, prompting the user to clean and maintain the filter tube 13. The cover plate 29 facilitates the replacement of the test paper 30. The test paper 30 is existing technology, and its working principle will not be described in detail here.
[0035] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.
[0036] In all the solutions mentioned above, the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
[0037] In all the solutions mentioned above, those involving the operation of electrical components, unless otherwise specified, are controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies, and their electrical connection relationships and specific circuit structures will not be elaborated here.
[0038] Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies, and this utility model will not elaborate on them.
Claims
1. A dust falling tool for highway construction, comprising a water storage tank (1), characterized in that: The water storage tank (1) has a support plate (2) on one side, and a movable frame (3) on the support plate (2). The water storage tank (1) has a fixed plate (4) and a drive plate (5) on one side. One end of the drive plate (5) is hinged to the fixed plate (4). The fixed plate (4) has a drive disk (6) rotatably mounted on it. The drive disk (6) has an eccentric rod (7). The movable frame (3) has a drive rod (8). The drive plate (5) has an eccentric groove (9) that cooperates with the eccentric rod (7). It also has a drive rod (8). A drive groove (10) is fitted with a rod (8). A connecting water pipe (11) and a nozzle (12) are provided between the movable frame (3) and the water outlet tank. A filter pipe (13) is connected to the connecting water pipe (11). A fixed rod (14) is provided inside the filter pipe (13). A fixed pipe (15) and a first filter screen (16) are provided on the fixed rod (14). A movable plate (17) is slidably provided between the filter pipe (13) and the fixed pipe (15). A water passage hole (18) and a second filter screen (19) are provided on the movable plate (17).
2. The dust falling tool for highway construction according to claim 1, characterized in that: The drive disk (6) is provided with a rotating shaft (20) on the fixed plate (4), the rotating shaft (20) is provided with a first gear (21), and the fixed plate (4) is rotatably provided with a second gear (22) that cooperates with the first gear (21).
3. The dust suppression tool for highway construction according to claim 2, characterized in that: The fixing plate (4) is provided with a fixing frame (23), and the fixing frame (23) is provided with a drive motor (24). The motor shaft of the drive motor (24) is fixedly connected to the second gear (22).
4. A dust suppression tool for highway construction according to claim 3, characterized in that: The bottom of the movable frame (3) is provided with a sliding block (25), and one side of the support plate (2) is provided with a sliding groove (26) that cooperates with the sliding block (25).
5. The dust falling tool for highway construction according to claim 1, characterized in that: A movable rod (27) is provided between the fixed rod (14) and the movable plate (17). The movable rod (27) is slidably disposed on the fixed rod (14), and one end of the movable rod (27) is fixedly connected to the movable plate (17).
6. The dust falling tool for highway construction according to claim 5, characterized in that: A moving spring (28) is provided between the moving plate (17) and the fixed rod (14).
7. The dust falling tool for highway construction according to claim 6, characterized in that: The bottom of the filter tube (13) is detachably provided with a cover plate (29), and the inside of the cover plate (29) is provided with test paper (30).
8. The dust falling tool for highway construction according to claim 7, characterized in that: The fixed rod (14) is provided with a first channel (31), and the movable rod (27) and the movable plate (17) are provided with a second channel (32).