A mixing device for processing thermal insulation materials
Patent Information
- Application Number
- CN202522223498.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0003]现有的混合装置仅是简单的使用搅拌杆进行单方向搅拌,隔热材料位于底部难以翻动,搅拌效果较差,难以满足隔热材料的混合需求,且混合装置排料也是一大问题,内壁附着和排料管堆积原料都会影响隔热材料的加工,亟需设计一种隔热材料加工用混配装置来解决上述问题
通过设置的连接机构,能使驱动机构驱动转动筒和第一连接杆进行转动,使第一连接杆通过连接机构带动第二连接杆进行转动,从而能使第二连接杆带动移动罩进行转动,使移动罩带动多个叶片进行搅拌,和搅拌叶的搅拌方向不同,便于翻动搅拌罐底部的隔热材料,提高了该装置的搅拌效果,通过设置的移动罩,能启动气缸带动移动罩向上移动,使移动罩向上移动脱离出料口,从而能使隔热材料从出料口排出,移动罩的遮挡减少了加工过程总出料口堆积原料的情况,同时刮板能清理搅拌罐内壁附着的原料。
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Figure CN224736121U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of raw material mixing technology, specifically to a mixing device for processing heat insulation materials. Background Technology
[0002] Thermal insulation materials are materials that impede the transfer of heat; they are also known as heat-insulating materials. Traditional thermal insulation materials include fiberglass, asbestos, rock wool, and silicates, while newer thermal insulation materials include aerogel felt and vacuum panels. The production process of thermal insulation materials involves mixing various raw materials in a fixed proportion using a mixing device.
[0003] Existing mixing devices simply use a stirring rod for unidirectional stirring. The insulation material is located at the bottom and is difficult to turn over, resulting in poor stirring effect and difficulty in meeting the mixing requirements of insulation materials. Furthermore, the discharge of materials from the mixing device is also a major problem. Raw materials adhering to the inner wall and accumulating in the discharge pipe will affect the processing of insulation materials. There is an urgent need to design a mixing device for processing insulation materials to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a mixing device for processing thermal insulation materials, so as to solve the above-mentioned shortcomings in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A mixing device for processing thermal insulation materials includes a mixing tank, a feed inlet at the top of the mixing tank, a rotating cylinder rotatably fitted inside the mixing tank, a plurality of stirring blades arranged around the circumference of the rotating cylinder, a drive mechanism installed at the top of the mixing tank, and a first connecting rod rotatably fitted inside the top of the rotating cylinder. The drive mechanism cooperates with the rotating cylinder and the first connecting rod. The bottom end of the rotating cylinder is rotatably and slidably fitted with a second connecting rod. A connecting mechanism is provided between the first connecting rod and the second connecting rod. The bottom of the mixing tank is provided with a discharge port and a cylinder. The bottom of the second connecting rod is fixedly connected to a movable cover corresponding to the discharge port. The cylinder passes through the output end of the bottom of the mixing tank and is connected to the movable cover. The top of the movable cover is provided with multiple blades. Support rods are provided on both sides of the rotating cylinder, and a scraper is provided at one end of each of the two support rods.
[0006] Furthermore, the bottom of the mixing tank is provided with multiple support legs, the top of the feed inlet is provided with a feed hopper, the top of the feed hopper is provided with a cover plate, and the discharge port is provided with a valve.
[0007] Furthermore, the drive mechanism includes a drive box mounted on the top of the mixing tank, a drive motor mounted on one side of the drive box, a first bevel gear mounted on the output end of the drive motor, a second bevel gear sleeved on one end of the rotating cylinder, and a third bevel gear sleeved on one end of the first connecting rod. The first bevel gear meshes with the second and third bevel gears, and the first, second, and third bevel gears are located inside the drive box.
[0008] Furthermore, the connecting mechanism includes a square rod disposed at the top of the second connecting rod and a square groove formed at the bottom of the first connecting rod, wherein the square rod is slidably fitted within the square groove.
[0009] Furthermore, a conical slide is provided at the bottom of the inner wall of the mixing tank, the movable cover is conical, and a bearing is provided between the movable cover and the cylinder output end.
[0010] Furthermore, the scraper is arc-shaped, the scraper is inclined, and the bottom of the scraper is provided with an extension rod corresponding to the conical slide.
[0011] In the above technical solution, the mixing device for processing heat insulation materials provided by this utility model has the following beneficial effects: The connecting mechanism enables the drive mechanism to rotate the rotating cylinder and the first connecting rod. The first connecting rod, through the connecting mechanism, drives the second connecting rod to rotate, which in turn drives the moving cover to rotate. The moving cover then drives multiple blades to stir, and since the stirring direction is different from that of the stirring blades, it facilitates the turning over of the insulation material at the bottom of the mixing tank, thus improving the stirring effect of the device. The moving cover can also be activated by a cylinder to move the moving cover upward, causing it to move upward and separate from the discharge port, allowing the insulation material to be discharged from the discharge port. The obstruction of the moving cover reduces the accumulation of raw materials at the main discharge port during the processing, while the scraper can clean the raw materials adhering to the inner wall of the mixing tank. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0013] Figure 1 This is a schematic diagram of the overall structure of an embodiment of a mixing device for processing thermal insulation materials according to the present invention.
[0014] Figure 2 This is a schematic diagram of the mixing tank structure provided in an embodiment of a mixing device for processing heat insulation materials according to this utility model.
[0015] Figure 3 This is a schematic diagram of the connection mechanism provided in an embodiment of a mixing device for processing thermal insulation materials according to this utility model.
[0016] Figure 4 This is a schematic diagram of the movable cover structure provided in an embodiment of a mixing device for processing heat insulation materials according to this utility model.
[0017] 1. Mixing tank; 2. Feed inlet; 3. Rotating cylinder; 4. Mixing blade; 5. Drive mechanism; 6. First connecting rod; 7. Second connecting rod; 8. Connecting mechanism; 9. Discharge port; 10. Cylinder; 11. Moving cover; 12. Blade; 13. Support rod; 14. Scraper; 15. Support leg; 16. Cover plate; 17. Valve; 18. Drive box; 19. Drive motor; 20. First bevel gear; 21. Second bevel gear; 22. Third bevel gear; 23. Square rod; 24. Square groove; 25. Conical slide; 26. Bearing; 27. Extension rod. Detailed Implementation
[0018] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0019] like Figure 1-4 As shown in the figure, this utility model provides a mixing device for processing heat insulation materials.
[0020] The system includes a mixing tank 1, a feed inlet 2 at the top of the mixing tank 1, a rotating cylinder 3 rotatably fitted inside the mixing tank 1, multiple stirring blades 4 arranged around the circumference of the rotating cylinder 3, a drive mechanism 5 installed at the top of the mixing tank 1, and a first connecting rod 6 rotatably fitted inside the top of the rotating cylinder 3. The drive mechanism 5 cooperates with the rotating cylinder 3 and the first connecting rod 6. The bottom end of the rotating cylinder 3 is rotatably and slidably fitted with a second connecting rod 7. A connecting mechanism 8 is provided between the first connecting rod 6 and the second connecting rod 7. The bottom of the mixing tank 1 is provided with a discharge port 9 and a cylinder 10. The bottom of the second connecting rod 7 is fixedly connected with a movable cover 11 corresponding to the discharge port 9. The cylinder 10 passes through the output end at the bottom of the mixing tank 1 and is connected to the movable cover 11. The top of the movable cover 11 is provided with multiple blades 12. Support rods 13 are provided on both sides of the rotating cylinder 3. A scraper 14 is provided at one end of each of the two support rods 13.
[0021] Reference Figure 2In this embodiment, the mixing tank 1 is provided with multiple support legs 15 at its bottom, the top of the inlet 2 is provided with a feed hopper, the top of the feed hopper is provided with a cover plate 16, and the outlet 9 is provided with a valve 17. The support legs 15 provide support for the mixing tank 1, raising the height of the outlet 9. The valve 17 controls the opening and closing of the outlet 9. The feed hopper facilitates the pouring of raw materials into the inlet 2. The cover plate 16 is closed during mixing.
[0022] Reference Figure 3 The drive mechanism 5 in this embodiment includes a drive box 18 installed on the top of the mixing tank 1, a drive motor 19 installed on one side of the drive box 18, a first bevel gear 20 installed at the output end of the drive motor 19, a second bevel gear 21 sleeved on one end of the rotating cylinder 3, and a third bevel gear 22 sleeved on one end of the first connecting rod 6. The first bevel gear 20 meshes with the second bevel gear 21 and the third bevel gear 22. The first bevel gear 20, the second bevel gear 21 and the third bevel gear 22 are located inside the drive box 18. The drive motor 19 drives the first bevel gear 20 to rotate, which in turn drives the second bevel gear 21 and the third bevel gear 22 to rotate. The second bevel gear 21 and the third bevel gear 22 then drive the rotating cylinder 3 and the first connecting rod 6 to rotate, which in turn drives the rotating cylinder 3 to rotate multiple stirring blades 4. The first connecting rod 6 drives the second connecting rod 7 to rotate through the connecting mechanism 8, which in turn drives the moving cover 11 to rotate. The moving cover 11 then drives multiple blades 12 to rotate. The stirring directions of the multiple stirring blades 4 and the multiple blades 12 are opposite. The drive box 18 can protect the gear meshing points.
[0023] Reference Figure 3 In this embodiment, the connecting mechanism 8 includes a square rod 23 disposed at the top of the second connecting rod 7 and a square groove 24 formed at the bottom of the first connecting rod 6. The square rod 23 is slidably fitted within the square groove 24. When the first connecting rod 6 rotates, the square rod 23 rotates via the square groove 24, causing the square rod 23 to rotate, which in turn causes the second connecting rod 7 to rotate. When the movable cover 11 moves upward, the movable cover 11 moves the second connecting rod 7 upward, causing the second connecting rod 7 to move the square rod 23 upward. The square rod 23 then slides along the direction of the square groove 24.
[0024] Reference Figure 4 In this embodiment, a conical slide 25 is provided at the bottom of the inner wall of the mixing tank 1, and the movable cover 11 is conical. A bearing 26 is provided between the movable cover 11 and the output end of the cylinder 10. Through the conical slide 25, the heat insulation material can flow along the conical slide 25 to the discharge port 9 and be discharged through the discharge port 9. The conical shape of the movable cover 11 can reduce the amount of material left at the top.
[0025] Reference Figure 4 In this embodiment, the scraper 14 is arc-shaped and inclined. The bottom of the scraper 14 is provided with an extension rod 27 corresponding to the conical slide 25. Through the scraper 14, the arc shape of the scraper 14 can scrape off the material attached to the inner wall of the mixing tank 1, causing the material to slide down. The extension rod 27 can push the material in the conical slide 25 into the discharge port 9 for discharge.
[0026] Working principle: In use, the raw materials are first put into the mixing tank 1 through the feed inlet 2. After the raw materials are prepared, the drive mechanism 5 is started, which drives the rotating cylinder 3 and the first connecting rod 6 to rotate. The rotating cylinder 3 and the first connecting rod 6 rotate in opposite directions. The rotation of the rotating cylinder 3 will drive multiple stirring blades 4 to stir the raw materials in the mixing tank 1. At the same time, the first connecting rod 6 will drive the second connecting rod 7 to rotate through the connecting mechanism 8. The second connecting rod 7 will drive the moving cover 11 to rotate. The rotation of the moving cover 11 will drive multiple blades 12 to stir the raw materials. The stirring blades 4 and the blades 12 stir in opposite directions, making it easier for the raw materials to mix. After the stirring is completed, the cylinder 10 is started, which drives the moving cover 11 to move upward. At this time, the raw materials can be discharged from the discharge port 9 at the bottom of the mixing tank 1. At the same time as the material is discharged, the rotation of the rotating cylinder 3 will drive the support rod 13, which will drive the scraper 14 to clean the inner wall of the mixing tank 1.
[0027] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A compounding device for processing thermal insulation materials, comprising a mixing tank (1), characterized in that, The mixing tank (1) is provided with a feed inlet (2) at the top. A rotating cylinder (3) is rotatably fitted inside the mixing tank (1). Multiple stirring blades (4) are provided around the rotating cylinder (3). A driving mechanism (5) is installed at the top of the mixing tank (1). A first connecting rod (6) is rotatably fitted inside the top of the rotating cylinder (3). The driving mechanism (5) cooperates with the rotating cylinder (3) and the first connecting rod (6). The bottom end of the rotating cylinder (3) is rotatably and slidably fitted with a second connecting rod (7). A connecting mechanism (8) is provided between the first connecting rod (6) and the second connecting rod (7). The bottom of the mixing tank (1) is provided with a discharge port (9) and a cylinder (10). The bottom of the second connecting rod (7) is fixedly connected with a movable cover (11) corresponding to the discharge port (9). The cylinder (10) passes through the output end of the bottom of the mixing tank (1) and is connected to the movable cover (11). The top of the movable cover (11) is provided with multiple blades (12). Support rods (13) are provided on both sides of the rotating cylinder (3). A scraper (14) is provided at one end of each of the two support rods (13).
2. The mixing device for processing thermal insulation materials according to claim 1, characterized in that, The bottom of the mixing tank (1) is provided with multiple support legs (15), the top of the feed inlet (2) is provided with a feed hopper, the top of the feed hopper is provided with a cover plate (16), and the discharge port (9) is provided with a valve (17).
3. The mixing device for processing thermal insulation materials according to claim 1, characterized in that, The drive mechanism (5) includes a drive box (18) installed on the top of the mixing tank (1), a drive motor (19) installed on one side of the drive box (18), a first bevel gear (20) installed at the output end of the drive motor (19), a second bevel gear (21) sleeved on one end of the rotating cylinder (3), and a third bevel gear (22) sleeved on one end of the first connecting rod (6). The first bevel gear (20) meshes with the second bevel gear (21) and the third bevel gear (22). The first bevel gear (20), the second bevel gear (21) and the third bevel gear (22) are located inside the drive box (18).
4. The mixing device for processing thermal insulation materials according to claim 1, characterized in that, The connecting mechanism (8) includes a square rod (23) disposed at the top of the second connecting rod (7) and a square groove (24) opened at the bottom of the first connecting rod (6), wherein the square rod (23) is slidably fitted in the square groove (24).
5. The mixing device for processing thermal insulation materials according to claim 1, characterized in that, The bottom of the inner wall of the mixing tank (1) is provided with a conical slide (25), the movable cover (11) is conical, and a bearing (26) is provided between the movable cover (11) and the output end of the cylinder (10).
6. The mixing apparatus for processing thermal insulation materials according to claim 5, characterized in that, The scraper (14) is arc-shaped and inclined. The bottom of the scraper (14) is provided with an extension rod (27) corresponding to the conical slide (25).