Double-cavity stirring reaction kettle for cutting fluid production
Patent Information
- Application Number
- CN202522232831.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0003]根据中国专利授权公告号CN214863526U提供的“一种切削液生产用双腔搅拌反应釜”,上述文献设置有两个横置的腔体,通过在其中一个腔体处缠绕电磁线圈对其加热,这种加热方式需要先对腔体外围的切削液进行加热,而后才能加热内部的切削液,导致加热相对不均匀,影响工作效率
[0009]本实用新型的有益技术效果为:电机二的工作可将加热箱顶部的气体吹向电磁线圈,而电磁线圈可对该气体加热,在加热后气体通过连接管进入连接箱的内腔,进而通过转筒进入异型管的内部,利用对应的异型管之间的互补形态,可更全面的对腔体内部的切削液进行加热,该气体在对两个腔体内的切削液加热后可进入回流箱,最后通过回流管回流至加热箱的上方,实现了热气回流,不仅可对切削液进行均匀加热,还避免了该气体内的热量外流而浪费的情况。
Smart Images

Figure CN224736301U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of reaction vessels, specifically a dual-chamber stirred reaction vessel for cutting fluid production. Background Technology
[0002] Cutting fluid is an industrial liquid used in metal cutting and grinding processes to cool and lubricate cutting tools and workpieces. It possesses excellent cooling, lubrication, rust prevention, degreasing and cleaning properties, corrosion protection, and is easily diluted. The preparation of cutting fluid involves adding the ingredients of a specific formula to a reaction vessel in a specific order, stirring, and finally sampling and testing to ensure it passes inspection before use. The reaction vessel is the main production equipment for cutting fluid, serving the function of stirring and mixing.
[0003] According to the Chinese Patent Publication No. CN214863526U, entitled "A Dual-Cavity Stirred Reactor for Cutting Fluid Production," the aforementioned document describes a system with two horizontally positioned cavities. Heating is achieved by winding an electromagnetic coil around one of the cavities. However, this heating method requires heating the cutting fluid surrounding the cavity before heating the internal cutting fluid, resulting in uneven heating and reduced efficiency. Therefore, we provide a dual-cavity stirred reactor for cutting fluid production to address these issues. Utility Model Content
[0004] To address the aforementioned problems, specifically those raised in the background section, this utility model proposes a dual-chamber stirred reactor for cutting fluid production. The reactor includes a reactor with a partition fixedly installed in the center of its inner cavity. Rotary cylinders are rotatably mounted at both ends of the reactor and inside the partition, with multiple cylinders arranged correspondingly. A motor is connected to the top of the rotating cylinders. A shaped tube connects two adjacent rotating cylinders. A heating box is located on one side of the reactor, and a second motor is mounted on the top of the heating box. The shaft of the second motor is rotatably connected to the top of the heating box, and a [missing information - likely a device or component] is installed at the output end of the second motor. The reactor has multiple fan blades. An electromagnetic coil is installed in the inner cavity of the heating box below the fan blades. A connecting pipe is connected to the bottom end of the heating box corresponding to the electromagnetic coil. The other end of the connecting pipe is connected to a connecting box. The connecting box is fixedly installed at the bottom of the reactor and is connected to the rotating cylinder at the bottom. A reflux box is installed at the top of the reactor. The rotating cylinder at the top is rotatably connected to the reflux box. A motor is installed at the top of the reflux box. Several air holes are opened on the outer wall of the rotating cylinder inside the reflux box. A reflux pipe is connected to one side of the reflux box and is connected to the upper side wall of the heating box.
[0005] Preferably, the corresponding irregular tubes are arranged in a curved and complementary form to facilitate thorough mixing of the cutting fluid within the cavity.
[0006] Preferably, the inner cavity of the heating box is fixedly provided with an air collecting duct corresponding to the fan blade, a bracket is installed inside the air collecting duct, and the rotating shaft of the second motor is rotatably connected to the bracket.
[0007] Preferably, a connecting shaft is fixedly provided between two adjacent rotating cylinders, thereby increasing the stability of the rotation of the irregular tube.
[0008] Preferably, a pressure regulating pipe is connected to the outer wall of the heating box to facilitate the adjustment of the internal pressure of the heating box.
[0009] The beneficial technical effects of this utility model are as follows: the operation of the second motor can blow the gas at the top of the heating box towards the electromagnetic coil, and the electromagnetic coil can heat the gas. After heating, the gas enters the inner cavity of the connecting box through the connecting pipe, and then enters the interior of the shaped tube through the rotating drum. By utilizing the complementary shape between the corresponding shaped tubes, the cutting fluid inside the cavity can be heated more comprehensively. After heating the cutting fluid in the two cavities, the gas can enter the return box, and finally return to the top of the heating box through the return pipe, realizing the hot gas return. This not only heats the cutting fluid evenly, but also avoids the waste of heat from the gas flowing out. Attached Figure Description
[0010] Figure 1 A schematic diagram of the front view structure of this utility model is shown.
[0011] Attached figures: 1. Reactor; 2. Baffle; 3. Rotary drum; 4. Motor 1; 5. Shaped tube; 6. Heating box; 7. Motor 2; 8. Fan blade; 9. Electromagnetic coil; 10. Connecting pipe; 11. Connecting box; 12. Reflux box; 13. Reflux pipe; 14. Air collection duct; 15. Connecting shaft. Detailed Implementation
[0012] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.
[0013] This utility model proposes a dual-chamber stirred reactor for cutting fluid production, including a reactor 1. A partition 2 is fixedly installed in the center of the inner cavity of the reactor 1. Rotary cylinders 3 are rotatably installed at both ends of the reactor 1 and inside the partition 2, and multiple rotating cylinders 3 are correspondingly arranged. A motor 4 is connected to the top of the rotating cylinders 3. A special-shaped tube 5 connects two adjacent rotating cylinders 3. A heating box 6 is provided on one side of the reactor 1. A second motor 7 is installed on the top of the heating box 6. The shaft of the second motor 7 is rotatably connected to the top of the heating box 6, and multiple fan blades 8 are installed at the output end of the second motor 7. An electromagnetic coil 9 is installed in the inner cavity of the heating box 6 below the fan blades 8. A connecting pipe 10 is connected to the bottom end of the heating box 6 corresponding to the electromagnetic coil 9. A connecting box 11 is connected to the other end of the connecting pipe 10. The connecting box 11 is fixedly installed at the bottom of the reactor 1 and connected to the bottom rotating cylinder 3. The operation of the second motor 7 can rotate the top of the heating box 6. The gas is blown towards the electromagnetic coil 9, which heats the gas. After heating, the gas enters the inner cavity of the connecting box 11 through the connecting pipe 10, and then enters the interior of the shaped tube 5 through the rotating drum 3. By utilizing the complementary shapes between the corresponding shaped tubes 5, the cutting fluid inside the cavity can be heated more comprehensively. A reflux box 12 is installed at the top of the reactor 1. The top rotating drum 3 is rotatably connected to the reflux box 12. The motor 4 is installed at the top of the reflux box 12. The top rotating drum 3 has several air holes on the outer wall inside the reflux box 12. A reflux pipe 13 is connected to one side of the reflux box 12. The reflux pipe 13 is connected to the upper side wall of the heating box 6. The hot air gas in the shaped tube 5 enters the reflux box 12 through the rotating drum 3, and finally flows back to the top of the heating box 6 through the reflux pipe 13, realizing the hot air reflux. This not only heats the cutting fluid evenly, but also avoids the waste of heat in the gas.
[0014] Specifically, the corresponding irregular tube 5 is arranged in a curved and complementary form to facilitate the comprehensive mixing of the cutting fluid in the cavity.
[0015] Specifically, the inner cavity of the heating box 6 is fixedly equipped with an air collecting tube 14 corresponding to the fan blade 8. A bracket is installed inside the air collecting tube 14, and the rotating shaft of the motor 7 is rotatably connected to the bracket. This design ensures the rotational stability of the motor shaft.
[0016] Specifically, a connecting shaft 15 is fixedly installed between two adjacent rotating cylinders 3, thereby increasing the stability of the rotation of the irregular tube 5.
[0017] Specifically, a pressure regulating pipe is connected to the outer wall of the heating box 6 to facilitate the adjustment of the internal pressure of the heating box 6.
[0018] For those skilled in the art, all electrical components and parts in this case are general standard parts or parts known to those skilled in the art. Their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods. All models are compatible with this solution and can operate normally. All electrical components in this case are connected to their compatible power supplies through wires. According to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence should refer to the working principle below, and the electrical connection is completed by the sequential operation of each electrical component. The detailed connection method is a well-known technology in the art, and the electrical control will not be described further.
[0019] Working principle: First, according to the cutting fluid to be produced, appropriate amounts of raw materials are poured into the two chambers of the reactor 1. Then, motor 4, motor 7, and electromagnetic coil 9 are started. The operation of motor 4 drives the rotating drum 3 to rotate the shaped tube 5, realizing the mixing of various raw materials in the cutting fluid. At the same time, the operation of motor 7 blows the gas at the top of the heating box 6 towards the electromagnetic coil 9, which heats the gas. After heating, the gas enters the inner chamber of the connecting box 11 through the connecting pipe 10, and then enters the interior of the shaped tube 5 through the rotating drum 3. Utilizing the complementary shapes between the corresponding shaped tubes 5, the cutting fluid inside the chamber can be heated more comprehensively. After heating the cutting fluid in the two chambers, the gas can enter the return box 12, and finally return to the top of the heating box 6 through the return pipe 13, realizing the hot gas return. This not only heats the cutting fluid evenly, but also avoids the waste of heat from the gas flowing out.
[0020] Although the present invention has been described with reference to preferred embodiments, various modifications can be made to it and components can be replaced with equivalents without departing from the scope of the present invention. In particular, the technical features mentioned in the various embodiments can be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0021] In the description of this utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," which indicate direction or positional relationships, are based on the direction or positional relationships shown in the accompanying drawings. These are used merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0023] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to those processes, articles, or apparatus / devices.
[0024] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of this utility model.
Claims
1. A dual-chamber stirred reactor for cutting fluid production, characterized in that: The reactor includes a reactor (1), with a partition (2) fixedly installed in the center of the reactor (1). Rotary cylinders (3) are rotatably installed at both ends of the reactor (1) and inside the partition (2), and multiple rotating cylinders (3) are correspondingly installed. A motor (4) is connected to the top of the rotating cylinders. A special-shaped tube (5) is connected between two adjacent rotating cylinders (3). A heating box (6) is provided on one side of the reactor (1). A motor (7) is installed on the top of the heating box (6). The shaft of the motor (7) is rotatably connected to the top of the heating box (6), and multiple fan blades (8) are installed at the output end of the motor (7). An electromagnetic coil (9) is installed in the inner cavity of the heating box (6) below the fan blades (8). The heating box (6) is connected to the bottom end of the electromagnetic coil (9) by a connecting pipe (10), and the other end of the connecting pipe (10) is connected to a connecting box (11). The connecting box (11) is fixedly installed at the bottom of the reactor (1) and is connected to the bottom rotating cylinder (3). The top of the reactor (1) is equipped with a reflux box (12). The top rotating cylinder (3) is rotatably connected to the reflux box (12). The motor (4) is installed at the top of the reflux box (12). The top rotating cylinder (3) is located on the outer wall inside the reflux box (12) and has several air holes. A reflux pipe (13) is connected to one side of the reflux box (12). The reflux pipe (13) is connected to the upper side wall of the heating box (6).
2. The dual-chamber stirred reactor for cutting fluid production according to claim 1, characterized in that: The corresponding shaped tube (5) is arranged in a curved and complementary form to facilitate the thorough mixing of the cutting fluid in the cavity.
3. The dual-chamber stirred reactor for cutting fluid production according to claim 1, characterized in that: The heating box (6) has a fixed air collecting tube (14) corresponding to the fan blade (8) inside. A bracket is installed inside the air collecting tube (14), and the shaft of the second motor (7) is rotatably connected to the bracket.
4. The double-cavity stirring reaction kettle for producing cutting fluid according to claim 1, characterized in that: A connecting shaft (15) is fixedly provided between two adjacent rotating cylinders (3), thereby increasing the stability of the rotation of the shaped tube (5).
5. The double-cavity stirring reaction kettle for producing cutting fluid according to claim 1, characterized in that: A pressure regulating pipe is connected to the outer wall of the heating box (6) to facilitate the adjustment of the air pressure inside the heating box (6).