A filter housing filter cartridge support ring forming machine
Patent Information
- Application Number
- CN202521961749.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-12
AI Technical Summary
上述专利通过优化定位组件的连接结构,实现定位装置的快速拆装,以适应不同规格工件的定位需求,但在实际应用中存在明显技术短板:一方面,工件在冲压成型前,因前期切割、裁剪等工序,边缘易产生毛边,这些毛边若未及时处理,会导致成型后的支撑环边缘不平整,不仅影响与滤筒的装配精度,还可能在使用过程中划伤滤筒,缩短过滤器使用寿命;另一方面,成型加工环境中存在金属碎屑、灰尘等杂质,工件表面易吸附这些杂质,若未在成型前清除,会导致杂质嵌入成型后的支撑环表面,影响产品外观质量与结构强度
一、本实用新型通过设置去毛边机构,在冲压前去除工件毛边,避免成型后支撑环边缘不平整导致的装配问题,并且还可以适配不同规格的支撑环工件,无需更换整套设备,降低生产成本。
Smart Images

Figure CN224737149U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a filter housing and filter cartridge support ring forming machine, belonging to the field of filter technology. Background Technology
[0002] A filter is an indispensable device in pipelines transporting media, typically installed at the inlet end of pressure reducing valves, pressure relief valves, level control valves, and other equipment. A filter consists of a cylinder, a stainless steel filter screen, a drain section, a transmission device, and an electrical control system. After the water to be treated passes through the filter cylinder, impurities are blocked. When cleaning is required, simply remove the detachable filter cylinder, clean it, and reinstall it. Therefore, use and maintenance are extremely convenient. The filter housing and filter cylinder support ring, as the core support component of the filter, directly determines the stability of the filter cylinder installation and the overall filtration efficiency of the filter through its structural precision and surface quality. In the mass production of the support ring, the forming machine is the key equipment for achieving standardized processing.
[0003] Chinese Patent (Publication No.: CN 211360380 U) discloses a workpiece positioning mechanism for a molding machine, including a worktable, a support column fixedly connected to the bottom of the worktable, a positioning mechanism body provided on the top of the worktable, a limiting groove for cooperating with the positioning mechanism body on the top of the worktable, and housings fixedly connected to both sides of the top of the worktable. This utility model, through the coordinated use of a worktable, support column, positioning mechanism body, limiting groove, housing, connecting plate, locking block, locking slot, adjusting mechanism, stabilizing mechanism, and molding machine body, solves the problem that existing workpiece positioning mechanisms in molding machines are inconvenient for users to disassemble and assemble, consuming a lot of time and affecting user operation, thus causing inconvenience. This workpiece positioning mechanism for a molding machine has the advantage of being easy for users to disassemble and assemble, and is worthy of promotion. The aforementioned patent optimizes the connection structure of the positioning components to achieve rapid assembly and disassembly of the positioning device, adapting to the positioning needs of workpieces of different specifications. However, it has obvious technical shortcomings in practical applications: On the one hand, before stamping, the workpiece is prone to burrs due to previous cutting and trimming processes. If these burrs are not treated in time, the edges of the formed support ring will be uneven, which will not only affect the assembly accuracy with the filter cartridge, but may also scratch the filter cartridge during use, shortening the filter's service life. On the other hand, there are metal shavings, dust and other impurities in the forming process environment. The workpiece surface is prone to adsorbing these impurities. If they are not removed before forming, they will embed into the surface of the formed support ring, affecting the product's appearance quality and structural strength.
[0004] To address this, a filter housing / filter cartridge support ring forming machine is proposed. Utility Model Content
[0005] In view of this, the present invention provides a filter housing filter cartridge support ring forming machine to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial option.
[0006] The technical solution of this utility model is achieved as follows: a filter housing filter cartridge support ring forming machine, comprising: A molding device, comprising a molding machine base, a conveying device disposed on the inner side of the molding machine base, and a stamping device disposed on the right side of the top of the molding machine base; The deburring mechanism includes a U-shaped plate, which is fixedly connected to the left side of the top of the forming machine base. A cylinder is fixedly connected to the top of the U-shaped plate, and a lifting plate is fixedly connected to the telescopic end of the cylinder. A deburring roller is provided on the inner side of the lifting plate. Connecting shafts are fixedly connected to both the front and rear sides of the deburring roller, and the connecting shafts pass through the outer side of the deburring roller. A servo motor is fixedly connected to the front side of the connecting shaft located on the front side.
[0007] More preferably, it also includes a dust collection mechanism, which includes a dust collection box fixedly connected to the front side of the molding machine base. A dust collection fan is fixedly connected to the bottom of the dust collection box, and a connecting pipe is connected to the top of the dust collection box. A connecting plate is fixedly connected to the back side of the connecting pipe, and the bottom of the connecting plate is fixedly connected to the back side of the top of the molding machine base. Multiple equally spaced and identically sized dust collection pipes are connected to the front side of the connecting pipe, and each dust collection pipe has a dust collection head connected to its front side.
[0008] More preferably, the left and right sides of the inner cavity of the dust collection box are fixedly connected to the card seats, and the inner side of the card seats is slidably connected to the filter screen.
[0009] More preferably, the front side of the dust collection box is provided with a pull-out groove, and the front side of the filter screen passes through the pull-out groove and extends to the outside.
[0010] More preferably, the U-shaped plate has limiting grooves on both its front and rear sides, and the connecting shaft is slidably connected to the inner side of the limiting grooves.
[0011] More preferably, sliding blocks are fixedly connected to both the front and rear sides of the lifting plate, and the sliding blocks are slidably connected to the inner side of the limiting groove.
[0012] More preferably, the outer surface of the deburring roller is fixedly connected with a plurality of telescopic rods that are equally spaced and of the same size, and each telescopic rod is provided with a brush on its outer side.
[0013] The present invention has the following advantages due to the adoption of the above technical solution: I. This utility model removes burrs from the workpiece before stamping by setting a deburring mechanism, avoiding assembly problems caused by uneven edges of the support ring after forming. It can also be adapted to support ring workpieces of different specifications without replacing the entire set of equipment, thus reducing production costs.
[0014] Second, this utility model, by setting up a dust-collecting mechanism, adsorbs impurities in real time, prevents impurities from embedding into the surface of the workpiece, ensures the appearance quality and structural strength of the support ring, and reduces the risk of scratches on the filter cartridge.
[0015] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the front view of the main body structure of this utility model; Figure 2 This is a schematic diagram of the deburring mechanism of this utility model in its disassembled state. Figure 3 This is a schematic diagram of the deburring roller of this utility model in its disassembled state; Figure 4 This is a schematic diagram of the dust collection mechanism of this utility model in a disassembled state. Figure 5 This is a cross-sectional view of the dust collection box of this utility model; Figure 6 This is a front view structural diagram of the dust collection box of this utility model.
[0018] Reference numerals: 100, forming device; 101, forming machine base; 102, conveying device; 103, stamping device; 200, deburring mechanism; 201, U-shaped plate; 202, cylinder; 203, lifting plate; 204, deburring roller; 205, connecting shaft; 206, servo motor; 207, limiting groove; 208, sliding block; 209, telescopic rod; 210, brush; 300, dust collection mechanism; 301, dust collection box; 302, dust collection fan; 303, connecting pipe; 304, connecting plate; 305, dust collection pipe; 306, dust collection head; 307, card seat; 308, filter screen. Detailed Implementation
[0019] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0020] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0021] Example 1 like Figure 1-3 As shown, this utility model embodiment provides a filter housing filter cartridge support ring forming machine, forming device 100, forming device 100 includes forming machine base 101, a conveying device 102 is provided on the inner side of forming machine base 101, and a stamping device 103 is provided on the right side of the top of forming machine base 101. The deburring mechanism 200 includes a U-shaped plate 201, which is fixedly connected to the left side of the top of the forming machine base 101. A cylinder 202 is fixedly connected to the top of the U-shaped plate 201. A lifting plate 203 is fixedly connected to the telescopic end of the cylinder 202. A deburring roller 204 is provided on the inner side of the lifting plate 203. A connecting shaft 205 is fixedly connected to both the front and rear sides of the deburring roller 204, and the connecting shaft 205 passes through the outer side of the deburring roller 204. A servo motor 206 is fixedly connected to the front side of the connecting shaft 205 located on the front side.
[0022] By setting up a deburring mechanism 200, the burrs on the workpiece are removed before stamping, avoiding assembly problems caused by uneven edges of the support ring after forming. It can also be adapted to support ring workpieces of different specifications without replacing the entire set of equipment, thus reducing production costs.
[0023] Example 2 like Figure 4-6 As shown, in one embodiment, a dust collection mechanism 300 is also included. The dust collection mechanism 300 includes a dust collection box 301, which is fixedly connected to the front side of the molding machine base 101. A dust collection fan 302 is fixedly connected to the bottom of the dust collection box 301. A connecting pipe 303 is connected to the top of the dust collection box 301. A connecting plate 304 is fixedly connected to the back side of the connecting pipe 303, and the bottom of the connecting plate 304 is fixedly connected to the back side of the top of the molding machine base 101. A plurality of equally spaced and identically sized dust collection pipes 305 are connected to the front side of the connecting pipe 303. A dust collection head 306 is connected to the front side of each dust collection pipe 305.
[0024] By setting up a dust collection mechanism 300, impurities are adsorbed in real time, preventing them from embedding into the workpiece surface, ensuring the appearance quality and structural strength of the support ring, and reducing the risk of scratches on the filter cartridge.
[0025] Example 3 like Figure 2-6 As shown, in one embodiment, a card holder 307 is fixedly connected to both the left and right sides of the inner cavity of the dust collection box 301. A filter screen 308 is slidably connected to the inner side of the card holder 307. A pull-out groove is provided on the front side of the dust collection box 301, and the front side of the filter screen 308 passes through the pull-out groove and extends to the outside. Limiting grooves 207 are provided on both the front and rear sides of the U-shaped plate 201, and the connecting shaft 205 is slidably connected to the inner side of the limiting groove 207. Sliding blocks 208 are fixedly connected to both the front and rear sides of the lifting plate 203, and the sliding blocks 208 are slidably connected to the inner side of the limiting groove 207. Multiple telescopic rods 209 of the same size and equidistant distribution are fixedly connected to the outer surface of the deburring roller 204, and brushes 210 are provided on the outer side of each telescopic rod 209.
[0026] By setting the card holder 307 and the filter screen 308, it is convenient to collect the sucked-out dust and debris, and the filter screen 308 can be cleaned and replaced by pulling the slot. By setting the limiting groove 207, the lifting of the connecting shaft 205 can be limited. By setting the sliding block 208, the lifting of the lifting plate 203 can be limited. By setting the telescopic rod 209 and the brush 210, it is convenient to adjust according to the thickness of the workpiece, and to filter (308) and clean the surface of the workpiece.
[0027] In operation, this invention works as follows: First, the workpiece to be stamped is placed on top of the conveying device 102 for conveying. When it reaches below the deburring mechanism 200, the thickness of the workpiece is adjusted. The telescopic end of the cylinder 202 moves up and down, driving the lifting plate 203 and the deburring roller 204 to move up and down, thereby driving the telescopic rod 209 and the brush 210 to move up and down, performing a filter screen (308) treatment on the surface of the workpiece. The telescopic rod 209 can also extend and retract within a small range according to the thickness of the workpiece, thus... The brush 210 fits the surface of the workpiece better, improving the effect of removing the filter screen (308) and cleaning. Then the workpiece continues to move, and the surface of the workpiece is vacuumed by the vacuum fan 302. The debris and dust are sucked into the inner cavity of the vacuum box 301 through the vacuum head 306, the vacuum pipe 305 and the connecting pipe 303, and intercepted by the filter screen 308. After a period of time, the filter screen 308 can be pulled out through the pull slot for cleaning or replacement. Then the workpiece continues to move and moves to the bottom of the stamping device 103, where the workpiece is stamped and formed.
[0028] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A filter housing / filter cartridge support ring forming machine, characterized in that, include: A molding device (100) includes a molding machine base (101), a conveying device (102) is provided on the inner side of the molding machine base (101), and a stamping device (103) is provided on the right side of the top of the molding machine base (101). The deburring mechanism (200) includes a U-shaped plate (201), which is fixedly connected to the left side of the top of the molding machine base (101). A cylinder (202) is fixedly connected to the top of the U-shaped plate (201), and a lifting plate (203) is fixedly connected to the telescopic end of the cylinder (202). A deburring roller (204) is provided on the inner side of the lifting plate (203). A connecting shaft (205) is fixedly connected to both the front and rear sides of the deburring roller (204), and the connecting shaft (205) passes through the outer side of the deburring roller (204). A servo motor (206) is fixedly connected to the front side of the connecting shaft (205) located on the front side.
2. A filter housing filter cartridge support ring forming machine as defined in claim 1 wherein: It also includes a dust collection mechanism (300), which includes a dust collection box (301), the dust collection box (301) is fixedly connected to the front side of the molding machine base (101), the bottom of the dust collection box (301) is fixedly connected to a dust collection fan (302), the top of the dust collection box (301) is connected to a connecting pipe (303), the back side of the connecting pipe (303) is fixedly connected to a connecting plate (304), and the bottom of the connecting plate (304) is fixedly connected to the back side of the top of the molding machine base (101). The front side of the connecting pipe (303) is connected to a plurality of equally spaced and identically sized dust collection pipes (305), and the front side of each dust collection pipe (305) is connected to a dust collection head (306).
3. A filter housing filter cartridge support ring forming machine as defined in claim 2 wherein: The vacuum box (301) has a card holder (307) fixedly connected to both the left and right sides of the inner cavity, and a filter screen (308) is slidably connected to the inner side of the card holder (307).
4. A filter housing filter cartridge support ring forming machine as defined in claim 3 wherein: The front side of the vacuum box (301) is provided with a pull-out groove, and the front side of the filter (308) passes through the pull-out groove and extends to the outside.
5. A filter housing filter cartridge support ring forming machine according to claim 1, characterized in that: The U-shaped plate (201) has limiting grooves (207) on both the front and rear sides, and the connecting shaft (205) is slidably connected to the inner side of the limiting grooves (207).
6. A filter housing filter cartridge support ring forming machine as defined in claim 5 wherein: The lifting plate (203) is fixedly connected to sliding blocks (208) on both the front and rear sides, and the sliding blocks (208) are slidably connected to the inner side of the limiting groove (207).
7. A filter housing filter cartridge support ring forming machine according to claim 1, characterized in that: The outer surface of the deburring roller (204) is fixedly connected with a plurality of telescopic rods (209) that are equally spaced and of the same size, and each telescopic rod (209) is provided with a brush (210) on its outer side.
Citation Information
Patent Citations
Workpiece positioning mechanism of forming machine
CN211360380U