A service station

Abstract

The utility model relates to a kind of maintenance work stations, including work station main body and adapter line, the left and right sides of work station main body are respectively provided with tray entrance and tray exit, adapter line is set in work station main body, and one end of adapter line extends from tray entrance, the other end of adapter line extends from tray exit, assembly platform, three-axis mechanism and electric claw are provided in work station main body, the back of work station main body is provided with adjusting window, the maintenance work station further includes: expansion structure;Position adjusting structure.The maintenance work station, by the cooperation of expansion structure and position adjusting structure, work station can be transversely expanded space, can speed up modification, support fast increase and decrease work position, significantly reduce modification cost.

Description

Technical Field

[0001] This utility model relates to the field of flexible manufacturing technology, specifically a maintenance station. Background Technology

[0002] As the manufacturing industry moves towards intelligence and flexibility, flexible manufacturing systems have become an important mode of modern industrial production due to their ability to efficiently adapt to the needs of multi-variety, small-batch production. As a key component of flexible manufacturing systems, maintenance workstations need to possess multi-tasking capabilities and flexible adjustability to meet the diverse maintenance needs of different workpieces.

[0003] In the prior art, the utility model patent with publication number CN222134837U proposes a maintenance station for flexible processing. By setting up multiple fixed workstations (such as pen holder, stamp, and trolley maintenance workstations), it can achieve multi-functional maintenance, effectively reducing the number of equipment and floor space. However, when it was put into use, it was found that this design has significant defects in workstation expandability. The workstation layout is fixed to the assembly platform and lacks a space expansion mechanism. When production needs change and workstations need to be added or adjusted, the main body of the workstation needs to be completely modified or even the equipment needs to be replaced, resulting in high modification costs and long cycles, which restricts the dynamic adjustment efficiency of the production line. Therefore, a maintenance station for flexible processing is proposed. Utility Model Content

[0004] Based on the above description, this utility model provides a maintenance station that solves the technical problems pointed out in the background art.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A repair station includes a station body and a connecting line. A tray inlet and a tray outlet are respectively provided on the left and right sides of the station body. The connecting line is located inside the station body, with one end extending from the tray inlet and the other end extending from the tray outlet. An assembly platform, a three-axis mechanism, and an electric gripper are provided in the station body. An adjustment window is provided on the back of the station body. The repair station also includes: The extension structure includes a back plate, which is attached to the back of the workstation body. A top plate is fixed to the front of the back plate, and side plates are fixed to the bottom two sides of the top plate. A groove is provided on the outer side of any side plate, and multiple meshing teeth are arranged linearly in the groove. An extension base plate is provided below the top plate through a lifting component. The position adjustment structure is connected to the main body of the workstation and drives the extension structure to shuttle the adjustment window through meshing teeth.

[0006] Based on the above technical solution, the present invention can be further improved as follows.

[0007] Furthermore, a mounting plate is fixed to the back of the back plate, and two sets of support seats are fixed to the bottom of the mounting plate. The support seats are equipped with adjustable feet.

[0008] Furthermore, the foot has a threaded rod, and the bottom of the support has a threaded hole, with the threaded rod threadedly connected to the threaded hole.

[0009] Furthermore, a plurality of linearly distributed reinforcing ribs are fixed between the back plate and the mounting plate.

[0010] Furthermore, the position adjustment structure includes a motor, which is fixed to the outside of the workstation body by bolts. A reducer is provided at the output end of the motor, and the reduction end of the reducer is connected to a drive wheel through a drive shaft. The drive wheel is located in a groove and meshes with the side plate through meshing teeth.

[0011] Furthermore, the lifting component includes a slide and a nut seat. The slide is fixed to the front side of the back plate, and a lead screw is provided in the slide. The nut seat is assembled on the outside of the lead screw. Two sets of slide rails are also fixed to the front side of the back plate, and the two sets of slide rails are symmetrically distributed on both sides of the slide.

[0012] Furthermore, the bottom of the carriage is provided with a rotating cap that is fixedly connected to the lead screw.

[0013] Furthermore, the upper surface of the top plate is flush with the inner top wall of the workstation body, and the upper surface of the back plate is flush with the upper surface of the workstation body.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial technical effects: This maintenance station, through the combination of its expansion and position adjustment structures, can expand its space laterally, accelerate renovations, support rapid additions and subtractions of workstations, and significantly reduce renovation costs. Attached Figure Description

[0015] Figure 1 A structural schematic diagram of a repair station provided in an embodiment of this utility model; Figure 2 for Figure 1 A structural diagram of a three-axis mechanism and its connecting structure; Figure 3 To be Figure 1 A schematic diagram of the expanded structure explosion in the image; Figure 4 for Figure 4 A schematic diagram of the extended structure in the middle; Figure 5 This is a schematic diagram of the drive wheel and its connecting structure in an embodiment of this utility model.

[0016] The attached diagram lists the components represented by each number as follows: 1. Main body of the workstation; 2. Connecting line; 3. Assembly platform; 4. Three-axis mechanism; 5. Electric gripper; 6. Extension structure; 7. Position adjustment structure; 11. Pallet inlet; 12. Pallet outlet; 13. Adjustment window; 61. Back plate; 62. Top plate; 63. Side plate; 64. Meshing teeth; 65. Lifting components; 66. Extension base plate; 67. Support seat; 68. Foot seat; 71. Motor; 72. Drive shaft; 73. Drive wheel; 651. Slide carriage; 652. Nut seat; 653. Lead screw; 654. Slide rail; 655. Rotating cap. Detailed Implementation

[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0018] like Figure 1-5 As shown, this embodiment provides a repair station, including a station body 1, a connecting line 2, an assembly platform 3, a three-axis mechanism 4, an electric gripper 5, an extension structure 6, and a position adjustment structure 7. The station body 1 has a tray inlet 11 and a tray outlet 12 on its left and right sides, respectively. The connecting line 2 runs through the interior of the station body 1, with one end extending to the tray inlet 11 and the other end extending to the tray outlet 12. The connecting line 2 is used to transport the tray, on which the workpiece to be repaired is placed. The station body 1, the connecting line 2, the assembly platform 3, the three-axis mechanism 4, the electric gripper 5, and the extension structure 6 are all existing technologies, as shown in CN222134837U, a repair station for flexible processing. These are not the focus of this invention, and their related structures will not be described in detail here.

[0019] However, when a maintenance station for flexible processing was put into use, it was found that the design had significant defects in terms of workstation expandability. The workstation layout was fixed to the assembly platform 3 and lacked a space expansion mechanism. When production needs changed and workstations needed to be added or adjusted, the main body of the workstation 1 needed to be completely renovated or even the equipment replaced. Here, replacing the equipment refers to the entire maintenance station.

[0020] The following will explain the improvements of this application. First, an adjustment window 13 is provided on the back of the workstation body 1, that is, the back of the workstation body 1 is hollow, thus forming an adjustment window 13 for the extension and retraction adjustment of the structure 6.

[0021] The extension structure 6 is described below. The maintenance station also includes the aforementioned extension structure 6. Specifically, the extension structure 6 includes a back plate 61, a top plate 62, a side plate 63, meshing teeth 64, a lifting component 65, and an extension base plate 66. The back plate 61 is attached to the back of the main body 1 of the station. The top plate 62 is fixed to the front side of the back plate 61. The side plate 63 is vertically fixed to both sides of the bottom of the top plate 62. A groove is provided on the outer side of one side plate 63. Multiple meshing teeth 64 are fixedly arranged linearly in the groove. The extension base plate 66 can be raised and lowered below the top plate 62 through the lifting component 65.

[0022] It should be noted that the upper surface of the top plate 62 is flush with the inner top wall of the workstation body 1, and the upper surface of the back plate 61 is flush with the upper surface of the workstation body 1.

[0023] In the preferred design, the lifting component 65 includes a slide 651, a nut seat 652, a lead screw 653, and a slide rail 654. The slide 651 is fixed to the front side of the back plate 61, the lead screw 653 is vertically arranged inside the slide 651, the nut seat 652 is assembled on the outside of the lead screw 653, and the slide rail 654 is symmetrically distributed on both sides of the slide 651 to ensure the stability of the extension base plate 66 when it is raised and lowered.

[0024] Additionally, it should be noted that the extension base plate 66 is connected to the lead screw 653 via the nut seat 652, so that the height of the extension base plate 66 can be manually adjusted by rotating the rotating cap 655 at the bottom of the lead screw 653.

[0025] The position adjustment structure 7 is described as follows: it is connected to the main body 1 of the workstation and drives the extension structure 6 to shuttle through the adjustment window 13 via the meshing teeth 64. Specifically, the position adjustment structure 7 includes a motor 71, a reducer, a drive shaft 72, and a drive wheel 73. The motor 71 is fixed to the outside of the main body 1 of the workstation and is connected to the drive shaft 72 via the reducer. The drive wheel 73 is installed at the end of the drive shaft 72 and is embedded in the groove of the side plate 63 and meshes with the meshing teeth 64. That is, the drive wheel 73 is located in the groove and meshes with the side plate 63 via the meshing teeth 64. Thus, after the motor 71 is started, the drive wheel 73 drives the extension structure 6 to move horizontally along the adjustment window 13 via the meshing teeth 64, thereby realizing the lateral expansion of the workstation space.

[0026] In addition, a mounting plate is fixed to the back of the back plate 61, and two sets of support seats 67 are fixed to the bottom of the mounting plate. The support seats 67 are equipped with adjustable feet 68, and the feet 68 have threaded rods. The bottom of the support seats 67 has threaded holes, and the threaded rods are threaded to the threaded holes. Thus, by rotating the threaded rods of the feet 68, the support height can be adjusted to ensure the horizontal stability of the extension structure 6. Multiple linearly distributed reinforcing ribs are fixed between the back plate 61 and the mounting plate to enhance the overall structural strength.

[0027] In summary, the design station expansion operation process is as follows: Workstation expansion preparation: When a new workstation needs to be added, start the motor 71 of the position adjustment structure 7. The drive wheel 73 drives the expansion structure 6 to move outward through the meshing teeth 64, so that the expansion base plate 66 extends from the adjustment window 13 to the preset position. Adjust the screw 653 by rotating the cap 655, so that the expansion base plate 66 moves down to be flush with the table surface of the workstation body 1, forming the installation surface of the expansion workstation, and installing the new assembly platform 3.

[0028] Workstation module installation: Fix the new workstation module onto the expansion base plate 66, adjust the height of the foot 68 to ensure the support stability of the expansion structure 6 and the main body of the workstation 1, and replace the new three-axis mechanism 4 to handle maintenance operations at the new workstation.

[0029] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A repair station, comprising a station body (1) and a connecting line (2), wherein a tray inlet (11) and a tray outlet (12) are respectively provided on the left and right sides of the station body (1), the connecting line (2) is disposed inside the station body (1), and one end of the connecting line (2) extends from the tray inlet (11) and the other end of the connecting line (2) extends from the tray outlet (12), and an assembly platform (3), a three-axis mechanism (4) and an electric gripper (5) are provided in the station body (1), characterized in that, An adjustment window (13) is provided on the back of the main body (1) of the maintenance station, and the maintenance station also includes: The extension structure (6) includes a back plate (61), which is attached to the back of the workstation body (1). A top plate (62) is fixed on the front side of the back plate (61), and side plates (63) are fixed on both sides of the bottom of the top plate (62). A groove is provided on the outside of any side plate (63), and multiple meshing teeth (64) are arranged in a linear distribution in the groove. An extension base plate (66) is provided below the top plate (62) through a lifting component (65). The position adjustment structure (7) is connected to the main body of the workstation (1) and drives the extension structure (6) to shuttle the adjustment window (13) through the meshing teeth (64).

2. A service station according to claim 1, characterised in that: The back plate (61) has a mounting plate fixed on its back side, and two sets of support seats (67) are fixed at the bottom of the mounting plate. The support seats (67) are equipped with feet (68) that can be raised and lowered.

3. A service station according to claim 2, characterised in that: The foot (68) has a threaded rod, and the bottom of the support (67) has a threaded hole, with the threaded rod and the threaded hole being threadedly connected.

4. A service station according to claim 3, characterised in that: Multiple linearly distributed reinforcing ribs are fixed between the back plate (61) and the mounting plate.

5. A service station according to any one of claims 1-3, characterized in that: The position adjustment structure (7) includes a motor (71), which is fixed to the outside of the workstation body (1) by bolts. A reducer is provided at the output end of the motor (71). The reducer is connected to a drive wheel (73) through a drive shaft (72). The drive wheel (73) is located in a groove and meshes with the side plate (63) through meshing teeth (64).

6. A service station according to claim 5, wherein: The lifting component (65) includes a slide (651) and a nut seat (652). The slide (651) is fixed to the front side of the back plate (61). A lead screw (653) is provided in the slide (651). The nut seat (652) is assembled on the outside of the lead screw (653). Two sets of slide rails (654) are also fixed to the front side of the back plate (61). The two sets of slide rails (654) are symmetrically distributed on both sides of the slide (651).

7. A service station according to claim 6, characterised in that: The bottom of the slide (651) is provided with a rotating cap (655) that is fixedly connected to the lead screw (653).

8. A service station according to claim 7, characterised in that: The upper surface of the top plate (62) is flush with the inner top wall of the work station body (1), and the upper surface of the back plate (61) is flush with the upper surface of the work station body (1).

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