A wringing roller assembly quick change device

CN224738202UActive Publication Date: 2026-09-11KMD PRECISE COPPER STRIP (HENAN) CO LTD
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Patent Information

Application Number
CN202521979025.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2026-09-11
Estimated Expiration
2035-09-15

AI Technical Summary

Technical Problem

[0003]然而,现有技术中挤干辊组件的更换存在显著缺陷:一方面,挤干辊表面长期使用后易出现磨损、划伤、台阶等缺陷,需频繁更换以避免影响带材清洗质量(甚至导致带材报废);另一方面,现有更换方式大多采用电葫芦或起重机配合工作人员对挤干辊进行更换安装,工作强度大、操作耗时久,严重影响了设备的切换效率及生产运行连续性

Benefits of technology

[0011]与现有技术相比,本实用新型的有益效果是:本实用新型通过移动小车、轨道架及托举小车的配合,实现了挤干辊组件的机械化托举与移动,避免了人工搬运的繁重操作;托举小车可沿轨道架上的托举滑轨平稳滑动,无需操作人员直接抬升或移动沉重的辊组,大幅降低了体力消耗。

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Abstract

The utility model discloses a kind of squeeze dry roller assembly quick replacement device, it is related to squeeze dry roller replacement equipment technical field, to solve the problem of time-consuming and laborious in prior art to squeeze dry roller assembly replacement, influence replacement efficiency, the technical scheme used is, including mobile trolley and lifting trolley, track frame is installed on mobile trolley by height adjusting assembly, by the height adjusting assembly, the ground clearance of track frame is adjusted;Track frame is equipped with lifting slide rail, lifting trolley is slidably connected on lifting slide rail, two lifting trolleys are a group, and squeeze dry roller assembly lifting transport is carried out;Track frame is also inserted with quick release pin, the quick release pin is used for the limiting of lifting trolley, quick release pin of pull ring steel ball type is adopted, the quick separation and fixing of roller group and equipment are realized, and the operation steps of disassembly and installation are simplified.
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Description

Technical Field

[0001] This utility model relates to the technical field of extrusion roller replacement equipment, specifically a quick replacement device for extrusion roller assemblies. Background Technology

[0002] The application scenarios of squeeze roller assemblies are very wide. They are required in processes such as hot and cold water spray cleaning, alkaline spray cleaning, acid washing cleaning, and non-woven fabric brushing. Moreover, they are used in large quantities. Depending on the complexity of the production line equipment, a production line may be equipped with several or even dozens of squeeze roller assemblies.

[0003] However, the replacement of the squeeze roller assembly in the existing technology has significant drawbacks: on the one hand, after long-term use, the surface of the squeeze roller is prone to wear, scratches, steps and other defects, and frequent replacement is required to avoid affecting the strip cleaning quality (or even causing the strip to be scrapped); on the other hand, the existing replacement methods mostly use electric hoists or cranes in conjunction with workers to replace and install the squeeze roller, which is labor-intensive and time-consuming, seriously affecting the equipment switching efficiency and production continuity. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the existing defects and provide a quick replacement device for the squeeze roller assembly, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, this utility model discloses a quick replacement device for a squeeze roller assembly. The technical solution includes a moving trolley and a lifting trolley. A track frame is installed on the moving trolley via a height adjustment component, and the height of the track frame above the ground is adjusted via the height adjustment component. The track frame is equipped with a lifting slide rail, and a lifting trolley is slidably connected to the lifting slide rail. Two lifting trolleys form a group to lift and transport the extrusion roller assembly. The track frame is also equipped with quick-release pins, which are used to limit the movement of the lifting trolley. The quick-release pins are of the pull ring steel ball type, which realizes the quick separation and fixation of the roller group and the equipment, and simplifies the disassembly and installation operation steps.

[0006] As a preferred technical solution of this utility model, the lifting slide rail is made of unequal angle steel, and two lifting slide rails form a group for supporting the lifting trolley; By coordinating the mobile trolley, track frame, and lifting trolley, the mechanized lifting and movement of the squeeze roller assembly is achieved, avoiding the heavy manual handling.

[0007] As a preferred technical solution of this utility model, the lifting trolley includes a body and wheels. The wheels are installed on both sides of the body. The width of the body is adapted to the spacing between the two sets of lifting slide rails. The lifting trolley can slide smoothly along the lifting slide rails on the track frame without the need for operators to directly lift or move the heavy roller group, which greatly reduces physical exertion.

[0008] As a preferred technical solution of this utility model, the facing surfaces of the vehicle body and the extrusion roller assembly are further provided with protrusions, and multiple sets of protrusions are provided for limiting the position of the extrusion roller assembly.

[0009] As a preferred embodiment of this utility model, the height adjustment component includes an adjusting bolt and a fixing bolt. The adjusting bolt is provided on the track frame, and the longitudinal distance between the track frame and the moving trolley is adjusted under the action of the adjusting bolt. The moving trolley is also provided with a fixing bolt that limits the adjustment bolt. The height adjustment component quickly aligns the lifting slide rail on the track frame with the support slide rail on the squeeze roller frame, so that the two sets of tracks form a whole, ensuring that the squeeze roller assembly can move directly to the designated position along the track.

[0010] As a preferred technical solution of this utility model, the track frame is provided with a through first threaded hole, and the adjusting bolt is engaged in the first threaded hole. The moving trolley is provided with a second threaded hole coaxial with the first threaded hole, and the fixing bolt is engaged in the second threaded hole. The adjusting bolt is provided with a through hole for the fixing bolt to pass through.

[0011] Compared with the prior art, the beneficial effects of this utility model are: this utility model realizes the mechanized lifting and movement of the squeeze roller assembly through the cooperation of the moving trolley, the track frame and the lifting trolley, avoiding the heavy operation of manual handling; the lifting trolley can slide smoothly along the lifting slide rail on the track frame, without the need for operators to directly lift or move the heavy roller assembly, which greatly reduces physical exertion.

[0012] The height adjustment component allows for quick alignment of the lifting slide rail on the track frame with the support slide rail on the squeeze roller frame, making the two sets of tracks a whole and ensuring that the squeeze roller assembly can move directly to the designated position along the track; the use of quick-release pins with pull ring steel balls enables quick separation and fixation of the roller assembly from the equipment, simplifying the disassembly and installation steps. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the usage state of this utility model; Figure 3 This is an exploded view of the present invention; Figure 4 This is a partial structural diagram of the present invention; Figure 5 This is a schematic diagram of the height adjustment component structure of this utility model. Figure 1 ; Figure 6 This is a schematic diagram of the height adjustment component structure of this utility model. Figure 2 .

[0014] In the diagram: 1. Moving trolley; 2. Height adjustment assembly; 3. Lifting slide rail; 4. Track frame; 5. Quick release pin; 6. Lifting trolley; 7. Lifting connecting plate; 8. Squeeze roller assembly; 9. Squeeze roller frame; 10. Cylinder; 12. Support slide rail; 21. Adjusting bolt; 22. Fixing bolt; 61. Wheel; 62. Protrusion; 63. Body. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model. Example 1

[0016] like Figures 1 to 6 As shown, this utility model discloses a quick replacement device for a squeeze roller assembly. The technical solution adopted includes a mobile trolley 1 and a lifting trolley 6. A track frame 4 is installed on the mobile trolley 1 through a height adjustment component 2. The height of the track frame 4 from the ground is adjusted through the height adjustment component 2. The height adjustment assembly 2 includes an adjusting bolt 21 and a fixing bolt 22. The adjusting bolt 21 is provided on the track frame 4. Under the action of the adjusting bolt 21, the longitudinal distance between the track frame 4 and the moving trolley 1 is adjusted. The moving trolley 1 is also provided with a fixing bolt 22 to limit the adjustment bolt 21.

[0017] The track frame 4 has a through first threaded hole, in which the adjusting bolt 21 is engaged. The moving trolley 1 has a second threaded hole coaxial with the first threaded hole, in which the fixing bolt 22 is engaged. The adjusting bolt 21 has a through hole through which the fixing bolt 22 passes.

[0018] like Figure 5 and Figure 6The diagram shows the height adjustment component 2 in both its non-working and working states. The height adjustment component 2 quickly aligns the lifting slide rail 3 on the track frame 4 with the support slide rail 12 on the squeeze roller frame 9, making the two sets of tracks a whole and ensuring that the squeeze roller assembly 8 can move directly to the designated position along the track.

[0019] The track frame 4 is equipped with a lifting slide rail 3, and a lifting trolley 6 is slidably connected to the lifting slide rail 3. Two lifting trolleys 6 form a group to lift and transport the extrusion roller assembly 8. The lifting slide rail 3 is made of unequal angle steel, and two lifting slide rails 3 form a group for supporting the lifting trolley 6.

[0020] The track frame 4 is also equipped with a quick-release pin 5. The quick-release pin 5 adopts a pull ring steel ball structure and can be purchased on the market. It will not be described in detail here. The quick-release pin 5 is used to limit the movement of the lifting trolley 6.

[0021] The lifting trolley 6 includes a body 63 and wheels 61. The wheels 61 are installed on both sides of the body 63. The width of the body 63 is adapted to the spacing between the two sets of lifting slide rails 3.

[0022] The vehicle body 63 and the extrusion roller assembly 8 face each other with a protrusion 62, and the protrusion 62 is provided in multiple sets for limiting the position of the extrusion roller assembly 8.

[0023] The working principle of this utility model: When installing the squeeze roller assembly 8 Place the squeeze roller assembly 8 to be replaced on the lifting trolley 6. The protrusion 62 on the lifting trolley 6 limits the squeeze roller assembly 8 to prevent it from sliding off the body 63 of the lifting trolley 6. The omnidirectional wheels at the bottom of the trolley 1 drive the squeezing roller assembly 8 to move the trolley 1 to the squeezing roller frame 9. The height of the track frame 4 is adjusted by the height adjustment assembly 2 (adjusting bolt 21 and fixing bolt 22 cooperate), so that the lifting slide rail 3 on the track frame 4 is aligned with the support slide rail 12 of the squeezing roller frame 9 to form a continuous track, providing a path for the movement of the lifting trolley 6. Remove the quick-release pin 5 on the track frame 4 to release its restriction on the lifting trolley 6, push the squeezing roller assembly 8 to move towards the squeezing roller frame 9, and the wheel 61 rolls on the lifting slide rail 3 and the support slide rail 12, driving the squeezing roller assembly 8 to move to the designated position. Place the lifting connecting plate 7 to connect the two sets of squeezing roller assemblies 8 into a whole through the lifting connecting plate 7; open the air inlet valve of the cylinder 10, and control the extension end of the cylinder 10 to extend through the squeezing roller control box, so that the extension end connector of the cylinder 10 corresponds to the pin hole of the bearing seat, and connect and limit the two through the quick release pin 5, control the cylinder 10 to retract, and lift the two sets of squeezing roller assemblies 8 together through the lifting connecting plate 7, so that the two sets of squeezing roller assemblies 8 are separated from the lifting trolley 6; After the squeezing roller assembly 8 is lifted by the cylinder 10 to detach from the lifting trolley 6, the lifting trolley 6 is pulled back onto the moving trolley 1 along the track to avoid interfering with subsequent fixing operations. The extension end of the control cylinder 10 extends and, once in position, the lifting connecting plate 7 is removed; the squeezing roller assembly 8 is fixed and limited, completing the installation and connection of the squeezing roller assembly 8 with the production line equipment; the squeezing roller assembly 8 is now in a usable state on the production line.

[0024] When disassembling the squeeze roller assembly 8, the installation steps are reversed as described above, and the squeeze roller assembly 8 can be disassembled.

[0025] The circuits and mechanical connections involved in this utility model are common practices used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments. They are common knowledge.

[0026] Components not described in detail in this article are existing technologies.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wringer roller assembly quick change device characterized by: It includes a mobile trolley (1) and a lifting trolley (6). The mobile trolley (1) is equipped with a track frame (4) by means of a height adjustment component (2). The height of the track frame (4) above the ground is adjusted by means of the height adjustment component (2). The track frame (4) is provided with a lifting slide rail (3), and a lifting trolley (6) is slidably connected on the lifting slide rail (3). Two lifting trolleys (6) form a group to lift and transport the extrusion roller assembly (8). The track frame (4) is also fitted with a quick-release pin (5), which is used to limit the movement of the lifting trolley (6).

2. A quick change device for a wringer roller assembly as defined in claim 1, wherein: The lifting slide rail (3) is made of unequal angle steel. Two lifting slide rails (3) form a group for supporting the lifting trolley (6).

3. A quick change device for a wringer roller assembly according to claim 1 or 2, characterized in that: The lifting trolley (6) includes a body (63) and wheels (61). The wheels (61) are installed on both sides of the body (63). The width of the body (63) is adapted to the spacing between the two sets of lifting slide rails (3).

4. A quick change device for a wringer roller assembly as defined in claim 3, wherein: The vehicle body (63) and the extrusion roller assembly (8) facing each other are provided with protrusions (62), and the protrusions (62) are provided in multiple sets for limiting the extrusion roller assembly (8).

5. A quick change device for a wringer roller assembly as defined in claim 1, wherein: The height adjustment assembly (2) includes an adjusting bolt (21) and a fixing bolt (22). The adjusting bolt (21) is provided on the track frame (4). Under the action of the adjusting bolt (21), the longitudinal distance between the track frame (4) and the moving trolley (1) is adjusted. The moving trolley (1) is also provided with a fixing bolt (22) to limit the adjusting bolt (21).

6. A quick change device for a wringer roller assembly as defined in claim 5, wherein: The track frame (4) has a through first threaded hole, in which the adjusting bolt (21) is engaged. The moving trolley (1) has a second threaded hole coaxial with the first threaded hole, in which the fixing bolt (22) is engaged. The adjusting bolt (21) has a through hole through which the fixing bolt (22) passes.